pv-ezrack solarroof universal klip-lok interface with z ... · 5.1 install the klip-lok interface...
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PV-ezRack SolarRoof
Universal Klip-lok Interface with Z-Module Channel
Installation Guide
No.: PZ01-IM14-10
Content 1 Product Introduction………………………………………… 1
2 Tools &Components ………………………………..……… 2
3 Installation Instruction (Used without Rail) ……………… 3
4 Installation Instruction (Used with Rail+Rail Clamp)…… 5
5 Installation Instruction (Used with Rail+Tin Interface)….… 7
6 Precautions…………………………………………………… 10
1 / 10 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin,
Xiamen China 361006 Clayton VIC 3168 Tel: +86-592-5781288 Tel: +61-3-90176688
Fax: +86-592-5782298 Fax: +61-3-90176668 Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au
1. Product Introduction
Clenergy PV-ezRack Universal Klip-lok Interface, fixing on crown/rib of metal
sheet tin roof, is designed for tin roof and used for connecting metal sheet roof
and rail. Thanks to multifunctional design, the Universal Klip-lok Interface can
be compatible with most common metal sheet roof over the market.
Please review this manual thoroughly prior to installing PV-ezRack Universal
Klip-lok Interface.
When installed in accordance with this guide, the PV-ezRack Universal
Klip-lok Interface parts will be structurally adequate and adhere to the
AS/NZS1170.2:2011, ADMT 3-2012 standard. During installation please
comply with the appropriate occupational health and safety regulations. Please
also pay attention to other relevant regulations of your local region. Please
check that you are using the latest version of the installation manual by
contacting Clenergy via email at sales@clenergy.com.au, or by contacting
your local distributor.
2. Tools and Components
2.1 Tools
6mm Allen wrench
14mm wrench
5m Tape
2 / 10 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin,
Xiamen China 361006 Clayton VIC 3168 Tel: +86-592-5781288 Tel: +61-3-90176688
Fax: +86-592-5782298 Fax: +61-3-90176668 Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au
2.2 Components
Main Components
ER-I-33
Universal Klip-lok Interface with
Z-Module Channel
ER-IC-ST
Inter Clamp
ER-EC-ST
End Clamp
CC-ECO
Cross Connector Clamp of ECO-Rail
ER-R-ECO
ECO Rail
ER-I-05
Tin Interface
2.3 Attention
PV-ezRack Universal clamp is compatible with most common metal sheet over
the market, including Standing Seam 8 &20 &22, Angularity 18& 25 or Klip-lok
400-700HS and 406 as below.
3 / 10 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin,
Xiamen China 361006 Clayton VIC 3168 Tel: +86-592-5781288 Tel: +61-3-90176688
Fax: +86-592-5782298 Fax: +61-3-90176668 Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au
3. Installation Instruction (Used without Rail)
3.1 Install the Klip-lok Interface on the roof sheet.
Mark the Install position according to the drawing.
Install the Klip-lok Interface in the specified location.
Fasten the bolts M8 tightly by wrench within 10-12 N.m.
3.2 Install the End/Inter Clamp on the Klip-lok Interface.
Put the End/Inter Clamp on the Klip-lok Interface. Don’t fasten the bolt before installing
the PV module.
End clamp
Inter Clamp
4 / 10 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin, Xiamen China 361006 Clayton VIC 3168
Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668
Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au
3.3 Install the PV module
Put the PV module on the Klip-lok Interface. Adjust the installation position and then
fasten the End Clamp.
Put the second PV module on the Klip-lok Interface. Adjust the installation position
and then fasten the Inter clamp and the End Clamp.
Install other PV modules and fasten the bolt of the Inter/End Clamp with the torque
18-20 N.m respectively.
5 / 10 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin, Xiamen China 361006 Clayton VIC 3168
Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668
Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au
4. Installation Instruction (Used with rail+Rail Clamp)
4.1 Install the Klip-lok Interface on the roof sheet. (Refer to 3.1)
4.2 Install the Cross Connector Clamp of ECO-Rail on the Klip-lok
Interface
Install the Cross Connector Clamp of ECO-Rail on the Klip-lok Interface. Don’t fasten
the bolt of the Rail Clamp before installing the ECO-Rail.
4.3 Install the ECO-Rail on the Klip-lok Interface
Put the ECO-Rail on the Klip-lok Interface, uplift the Rail Clamp and fit the rail
channels into the Rail Clamp. Fasten the bolt of Rail Clamp with the torque 18-20 N.m
after Rail is properly positioned.
6 / 10 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin, Xiamen China 361006 Clayton VIC 3168
Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668
Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au
4.4 Install the End/Inter Clamp on the ECO-Rail.
Mark the position for the End/Inter Clamp on the Rail and then put them onto the Rail
in the specified location.
4.5 Install PV module
Put the PV module on the Rail. Adjust the position and then fasten the End clamp with
the torque 18-20 N.m .
7 / 10 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin, Xiamen China 361006 Clayton VIC 3168
Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668
Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au
Put the second PV module on the Rail. Adjust the position and then fasten the
Inter/End clamp with the torque 18-20 N.m.
5. Installation Instruction (Used with rail+Tin Interface)
5.1 Install the Klip-lok Interface on the roof sheet (Refer to 3.1)
5.2 Install the Tin Interface on the Klip-lok Interface .
Install the Tin Interface on the top of Klip-lok Interface, fasten the bolt on the bottom of
the Tin Interface with the torque 18-20N.m after the position is fixed.
8 / 10 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin, Xiamen China 361006 Clayton VIC 3168
Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668
Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au
5.3 Install the ECO-Rail on the Tin Interface.
Install the ECO-Rail on Tin Interface. Fasten the bolt of bolt with the torque 18-20 N.m.
after Rail is properly positioned.
9 / 10 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin, Xiamen China 361006 Clayton VIC 3168
Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668
Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au
5.4 Install the solar module
Refer to 4.4-4.5. to Install the End/Inter Clamp and the PV module.
10 / 10 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin, Xiamen China 361006 Clayton VIC 3168
Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668
Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au
6. Stainless Steel Fastener Installation Precautions
Improper operation may lead to deadlock of Bolts and Nut. Follow the steps below to
reduce this risk
1) Reduce the friction coefficient
− Ensure that the thread surface is clean and free of dirt or contaminant;
− Apply lubricant (grease or 40# engine oil) to fasteners prior tightening to avoid
galling or seizing in the threads;
2) General installation instructions
− Apply force to fasteners in the direction of thread;
− Apply force uniformly, to maintain required torque;
− Professional tools and tool belts are recommended;
− Avoid using electric tools for final tightening;
− Avoid working at high temperatures.
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