recent development in garment manufacturing
Post on 23-Jun-2015
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RECENT DEVELOPMENTS IN GARMENTING
Bharath Krishna. VIII Year B.Tech (Fashion Technology)
1.Introduction
Manual works are being replaced by automated and semi-automated machines.
Automations have improved the quality of the product and efficiency of the plant.
2. Computer Aided Designing
Features of CADDesigners can easily create original
concepts or adapt existing ideas.Software are available for fabric
designing, fashion design, pattern making, grading and marker planning.
Communication tools helps us to interact with the software and visualize the exact output that we want.
Comparison between CAD system and Manual system
C- computerizedM- manual
Reference:”Manual v/s CAD/CAM system in garment industry” , V.Parthasarathi, Indian Textile Journal, Feb 2010.
3. 3D Body Scanning- white light scanning
Scanning 3D point cloud extracting extracting image main all measurements measurements
4. Automated Spreading Machines
• Touch panel display.• Cutting device• Catcher• Automatic fabric relaxing
control• Edge control device• Fabric loading sensor• Flaw Detector• Emergency stop.
5. Automatic LASER Cutting Machine •Laser cutting is clean and silent.• The beam can be focalized on an extremely small area (from 0.1 to 1mm in diameter).• Unlike water and traditional cutting systems, light exerts no mechanical pressure on the piece.• The laser is a non-contact instrument that guarantees.
Cutting Efficiency(computerized v/s manual)
C- computerizedM- manual
Reference:”Manual vs CAD/CAM system in garment industry” , V.Parthasarathi, Indian Textile Journal, Feb 2010.
6.Automations in garment manufacturing:Unit production system (UPS)
• Load all the pieces in a product carrier.
• Product carrier with the pieces is routed through the different operation steps.
• At every machine/operation the patented chain will position the product ideally.
• Completed the product arrives to an unloading station.
• The empty product carrier returns to the loading station.
Transporter System is used to move the garment components
C- computerizedM- manual
Reference:”Manual vs CAD/CAM system in garment industry” , V.Parthasarathi, Indian Textile Journal, Feb 2010.
Production Efficiency(computerized v/s manual Sewing)
7. Automatic finishing machines
Gas Fired Kannegiesser Tunnel Finisher
Three Zones are:1. Heating/swelling zone2. Mixture of steam/air3. Hot air zone
8. Summary
Using of computerized system for garment manufacturing we can observe that There is a significant improvement in productivity, and quality, leading to time reduction.
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