sbn industries sdn sbn industries sdn bhdbhd corp profile.pdf · sbn industries sdn sbn industries...
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A FAMILY OF QUALITYA FAMILY OF QUALITY
Corrosion Resistant Products & Services for the Oil & Gas, Petrochemical, Power Corrosion Resistant Products & Services for the Oil & Gas, Petrochemical, Power and Marine Industriesand Marine Industries
SBN INDUSTRIES SDN SBN INDUSTRIES SDN BHDBHD(Company No. 070659(Company No. 070659--P)P)
STATEMENT FROM THE BOARDSTATEMENT FROM THE BOARD
For almost 30 years, SBN has met the domestic and international demand by producing quality For almost 30 years, SBN has met the domestic and international demand by producing quality corrosion resistant products for the oil & gas, petrochemical, power and marine industries. corrosion resistant products for the oil & gas, petrochemical, power and marine industries. Knowledge, technical innovation and teamwork are at the centre of who we are. We have focused Knowledge, technical innovation and teamwork are at the centre of who we are. We have focused on leveraging these assets to deliver solutions that improve customers performance.on leveraging these assets to deliver solutions that improve customers performance.Our products and services combine domain expertise, best practices, safe and environmentally Our products and services combine domain expertise, best practices, safe and environmentally sound operations, innovative technologies and high quality support, aimed at helping our sound operations, innovative technologies and high quality support, aimed at helping our customers to increase their efficiency, lower producing costs as well as improving productivity customers to increase their efficiency, lower producing costs as well as improving productivity and increase asset value in a safe and environmentally sound manner.and increase asset value in a safe and environmentally sound manner.We are committed to provide services that enhance and optimize knowledge that meets the We are committed to provide services that enhance and optimize knowledge that meets the changing need of our customers.changing need of our customers.Our ultimate objectives are to ensure that the needs and interest of our valued customers are well Our ultimate objectives are to ensure that the needs and interest of our valued customers are well taken care of at all times and that we exceed their expectations in every manner and at every step taken care of at all times and that we exceed their expectations in every manner and at every step of the way.of the way.
Warm regardsWarm regardsDatoDato’ ’ MuradMurad HashimHashim(Executive (Executive Chairman Chairman ))
QUALITY POLICYQUALITY POLICY
The company strive to be the most reliable, competitive and innovative manufacturer for The company strive to be the most reliable, competitive and innovative manufacturer for the Oil and Gas, Power Generation and Petrochemical Industries by the following policy:the Oil and Gas, Power Generation and Petrochemical Industries by the following policy:
We will always produce superior quality products and We will always produce superior quality products and provide best customer serviceprovide best customer service
We are committed to total quality management concept and We are committed to total quality management concept and continually improvement programcontinually improvement program
Do right the first time and achieve higher productivityDo right the first time and achieve higher productivity
HjHj MdMd Rashid Rashid MasrukinMasrukin
(General (General Manager / Manager / Director)Director)
Design facilities, establish practices, provides training and conduct operations Design facilities, establish practices, provides training and conduct operations in a manner that safeguards workers/contractors, property and the communities in a manner that safeguards workers/contractors, property and the communities in which it operatesin which it operatesRespond quickly, effectively and with care to emergencies or accidents Respond quickly, effectively and with care to emergencies or accidents resulting from its operations, cooperating with industrial organization and resulting from its operations, cooperating with industrial organization and authorized government agenciesauthorized government agencies
Comply with all applicable laws and regulations and apply responsible Comply with all applicable laws and regulations and apply responsible standards of its own where law and regulations do not existstandards of its own where law and regulations do not exist
Stress to all employees/contractors their responsibilities and accountability Stress to all employees/contractors their responsibilities and accountability for safety and health performancefor safety and health performance
Undertake appropriate reviews and evaluation of its operations to measure Undertake appropriate reviews and evaluation of its operations to measure progress and to ensure compliance with this safety and health policyprogress and to ensure compliance with this safety and health policy
HjHj MdMd Rashid Rashid MasrukinMasrukin(HSE Chairman)(HSE Chairman)
HSE POLICYHSE POLICY
SSBNBN isis committedcommitted toto protectprotect thethe environmentenvironment byby reducingreducing thethe presentpresent andand futurefutureenvironmentalenvironmental riskrisk ofof itsits businessbusiness operationsoperations..
Our Environmental Policy is:Our Environmental Policy is:
Minimise Environmental RisksMinimise Environmental Risks of our business operations. of our business operations.
ThisThis meansmeans thatthat SBNSBN isis committedcommitted toto::11.. ComplyingComplying withwith allall applicableapplicable environmentalenvironmental lawslaws andand regulationsregulations22.. InvestigatingInvestigating andand controllingcontrolling thethe impactimpact ofof hazardoushazardous releasesreleases toto thethe environmentenvironment33.. ContinuallyContinually improvingimproving operationsoperations whichwhich couldcould havehave aa significantsignificant impactimpact onon thethe environmentenvironment
educatingeducating associatesassociates toto bebe responsibleresponsible environmentalenvironmental stewardsstewards throughthrough recyclingrecycling44.. ConservingConserving resourcesresources andand ultimatelyultimately eliminatingeliminating wastewaste andand thethe environmentalenvironmental risksrisks ofof ourour businessbusiness
operationsoperations
HjHj MdMd RashidRashid MasrukinMasrukin
(HSE(HSE Chairman)Chairman)
ENVIRONMENTAL POLICYENVIRONMENTAL POLICY
IIncorporatedncorporated in Malaysia on 19 May 1981in Malaysia on 19 May 1981
Formerly known as Southern Bolts & Nuts Sdn BhdFormerly known as Southern Bolts & Nuts Sdn Bhd
1993 1993 –– accredited with MS ISO 9001 from SIRIM QAS Internationalaccredited with MS ISO 9001 from SIRIM QAS International
Obtained Obtained PetronasPetronas License since 1993License since 1993
Equity Distribution:Equity Distribution:
55% 55% BumiBumi
30% Foreign30% Foreign
15% Non15% Non--BumiBumi
Total workforce Total workforce –– 150150
Factory area Factory area -- 65,913 65,913 sq.ftsq.ft
COMPANY OVERVIEWCOMPANY OVERVIEW
ORGANISATION CHART ORGANISATION CHART –– QUALITY ASSURANCEQUALITY ASSURANCE
CSS DIVISION: QA Engineer
CP DIVISION: QA Supervisor
BN DIVISION: QA Engineer
QA Inspector
QA Inspector
Lab Technician
QC Inspector
QA Clerk QC Inspector
Document Controller
QA MANAGER Saiful Effendy
OPERATION DIRECTOROPERATION DIRECTOR
Mohd Puat IbrahimMohd Puat Ibrahim
Incorporated with manufacturing license to produce Cold Headed Bolt & Incorporated with manufacturing license to produce Cold Headed Bolt & Nuts for local and export marketNuts for local and export market
Produces Bolts from 3/8” though to 4” diameter with capacity of 500 tons Produces Bolts from 3/8” though to 4” diameter with capacity of 500 tons per monthper month
1981 1981 –– appointed as Sole Agent for Atlas Bolt Ltd, UK for High Tensile Bolts, appointed as Sole Agent for Atlas Bolt Ltd, UK for High Tensile Bolts, HelicoilHelicoil Inserts and Inserting ToolsInserts and Inserting Tools
1984 1984 –– market Fluorocarbon (PTFE) coated bolts & nuts to Oil & Gas market Fluorocarbon (PTFE) coated bolts & nuts to Oil & Gas companies and for Offshore installationcompanies and for Offshore installation
SetSet--up facilities to produce Fluorocarbon coated bolts & nuts under up facilities to produce Fluorocarbon coated bolts & nuts under brandbrand
EESTABLISHMENTSSTABLISHMENTS
1990 1990 –– signed a Confidentiality Agreement with Warwick signed a Confidentiality Agreement with Warwick FinspaFinspa Ltd, UK to Ltd, UK to manufacture manufacture MonostrutMonostrut Cable Ladders in MalaysiaCable Ladders in Malaysia
1993 1993 -- was developed. Designed for supporting cables in the was developed. Designed for supporting cables in the Oil, Gas , Power and Building industries Oil, Gas , Power and Building industries
1994 1994 –– signed a Licence Agreement to manufacturesigned a Licence Agreement to manufacturebrand brand CathodicCathodic Protection productsProtection products
1996 1996 –– obtained all marketing activities and obtained all marketing activities and acquire acquire the the entireentire business of business of CathodicCathodic Protection from WattylProtection from Wattyl--DimetDimet
2001 2001 –– set up Hydraulic Bolting Services business including rental of subset up Hydraulic Bolting Services business including rental of sub--sea hydraulic bolting tools and equipmentsea hydraulic bolting tools and equipment
2005 2005 –– exclusive distributorship to market and sell exclusive distributorship to market and sell ZingaZinga products, a Zinc products, a Zinc galvanized solutions better than HDGgalvanized solutions better than HDG
EESTABLISHMENTSSTABLISHMENTS
fluoropolymerfluoropolymer coated bolts and nuts was developed in 1983coated bolts and nuts was developed in 1983
coating and a base metal coat with high PTFE content is best suited for coating and a base metal coat with high PTFE content is best suited for
installations in petrochemical plants, offshore platforms and in corrosive environmentinstallations in petrochemical plants, offshore platforms and in corrosive environment
Cadmium plated, PTFE top coat Cadmium plated, PTFE top coat was was tested and witnessed by independent tested and witnessed by independent
33rdrd party shows, party shows, NO RUST after 9,000 hoursNO RUST after 9,000 hours (more than 1 year) salt(more than 1 year) salt--frog testfrog test
coating coating is effective and more economical than using stainless, is effective and more economical than using stainless, incoloyincoloy, ,
titanium and other exotic materialstitanium and other exotic materials
Gives the best corrosion resistance, low friction with selfGives the best corrosion resistance, low friction with self--lubricating, nonlubricating, non--galling properties galling properties
thus reducing makethus reducing make--up and break out torquesup and break out torques
An excellent product for offshore and subsea installationsAn excellent product for offshore and subsea installations
Resists most acids and unaffected even when exposed to hydrogen at 121Resists most acids and unaffected even when exposed to hydrogen at 121ºC at 2,000psiºC at 2,000psi
GROUP OF PRODUCTS: FASTENERS GROUP OF PRODUCTS: FASTENERS
11.. PETROLEUM STUDBOLTS & NUTSPETROLEUM STUDBOLTS & NUTSGRADE:GRADE: SIZESIZE::
ASTM A193 B7ASTM A193 B7 3/83/8” ” -- 4” 4” DiaDia
Heavy Hex. Nut A194 2HHeavy Hex. Nut A194 2H M12 M12 –– M52 M52 DiaDia
ASTM A193 B16ASTM A193 B16 ½” ½” -- 4” 4” DiaDia
ASTM A320 L7ASTM A320 L7 ½” ½” -- 4” 4” DiaDia
Heavy Hex. Nut A194 Grade 4/G7Heavy Hex. Nut A194 Grade 4/G7 ½” ½” -- 4” 4” DiaDia
ASTM A193 B8/B8MASTM A193 B8/B8M ½” ½” -- 4” 4” DiaDia
Heavy Hex. Nut A194 Grade 8, 8M & 8CAHeavy Hex. Nut A194 Grade 8, 8M & 8CA ½” ½” -- 4” 4” DiaDia
B150 /63000B150 /63000 ½” ½” –– 1 ½” 1 ½” DiaDia
A453 Grade 660A453 Grade 660 ½ ½ ” ” –– 2 ½” 2 ½” DiaDia
S32750/S32760 Super Duplex S32750/S32760 Super Duplex StudboltsStudbolts & Nuts& Nuts ½” ½” –– 2 ¼” 2 ¼” DiaDia
GROUP OF PRODUCTS: FASTENERS GROUP OF PRODUCTS: FASTENERS We manufacture and stock the following range of products We manufacture and stock the following range of products ::
GROUP OF PRODUCTS: FASTENERS GROUP OF PRODUCTS: FASTENERS 3. 3. OTHERSOTHERS
BS 916BS 916 -- Hex. BoltHex. Bolt
ASTM A307ASTM A307 Hex. BoltHex. Bolt
Anchor / Foundation Bolt & UAnchor / Foundation Bolt & U--BoltBolt
BS 3BS 369692 Grade 8.8 High Tensile Bolt2 Grade 8.8 High Tensile Bolt
12 Point Screw12 Point Screw
G12G12--9 Socket Cap Screw9 Socket Cap Screw
Socket Set Screw DogSocket Set Screw Dog--PointPoint
2. 2. SPECIAL FASTENERSSPECIAL FASTENERSCNC MachiningCNC Machining
ForgingForging
Thread RollingThread Rolling
Exotic Material stock: A286, Exotic Material stock: A286, InconelInconel 718, 718, S32750/32760, A630, E43404, ASTM A564 S32750/32760, A630, E43404, ASTM A564 Type Type 630630
Specific Heat TreatmentSpecific Heat Treatment
Special Coating RequirementSpecial Coating Requirement
Unique marking, traceability and testing Unique marking, traceability and testing requirementrequirement
BS 4395BS 4395 -- Pt. 1 & 2 Hex. BoltPt. 1 & 2 Hex. Bolt
A490A490 -- Hex. BoltHex. Bolt
ASTM 325ASTM 325 -- Hex. BoltHex. Bolt
F10TF10T -- Hex. BoltHex. Bolt
G10G10--9 9 –– Hex. BoltHex. Bolt
F436F436 -- Hardened Flat Hardened Flat Washer Washer
4. 4. STRUCTURAL BOLTS & STRUCTURAL BOLTS & NUTSNUTS
GROUP GROUP OF PRODUCTS: OF PRODUCTS: CABLE CABLE SUPPORT SYSTEMSUPPORT SYSTEM
CABLE CABLE MANAGEMENT MANAGEMENT
Ladders, Trays, Trunkings, Wire-Mesh Trays, Channels, Concrete Inserts, Cantilever Arms, Trapeze, Cleats, Fasteners and Accessories
was developed on 1993was developed on 1993
Used in high specification applications Used in high specification applications –– oil rigs, power plants, airports, petrochemical, oil rigs, power plants, airports, petrochemical, chemical plants & high quality industrial and commercial installations & buildingschemical plants & high quality industrial and commercial installations & buildings
Designed to facilitate fast and easy installation of cleats and cablesDesigned to facilitate fast and easy installation of cleats and cables
Roll formed side rail profiles to 6m or moreRoll formed side rail profiles to 6m or more
Robotic high output consistent superior quality productionRobotic high output consistent superior quality production
Provides integrated system that includes fittings, covers, Provides integrated system that includes fittings, covers, bracketriesbracketries, strut channels, , strut channels, cable cleats, cable ties and accessoriescable cleats, cable ties and accessories
Materials:Materials:
1.1. Metal:Metal:
Mild Steel HDGMild Steel HDG
Stainless Steel 304, 316 & 316L Stainless Steel 304, 316 & 316L
AluminiumAluminium
Pre Pre –– Galvanized (GI) Epoxy CoatedGalvanized (GI) Epoxy Coated
ElectrogalvanizedElectrogalvanized (EG) Epoxy Coated(EG) Epoxy Coated
1. 1. CCABLE LADDERABLE LADDER
Specifications Specifications conforming to:conforming to:
♦♦ NEMA VENEMA VE--1 20021 2002 ♦♦ NEMA FGI (Non Metal) StandardsNEMA FGI (Non Metal) Standards
Complete with fittings & accessoriesComplete with fittings & accessories
Well engineered design for flexibility, strong and easyWell engineered design for flexibility, strong and easy installationinstallation
2.2. Non Metal:Non Metal:
FRP FRP (Fiber Glass Reinforced Plastic):(Fiber Glass Reinforced Plastic):
PolyesterPolyester
Acrylic (Acrylic (ModarModar))
VinVinyylleesterster
PhenolicPhenolic ResinResin
GROUP GROUP OF PRODUCTS: OF PRODUCTS: CABLE CABLE SUPPORT SYSTEMSUPPORT SYSTEM
CABLE CABLE MANAGEMENT MANAGEMENT
2. 2. CCABLE TRAYABLE TRAY
Solid Solid TThroughhrough and and Perforated DesignPerforated Design
ReturnReturn FlangeFlange HeavyHeavy DutyDuty TypeType
NonNon--ReturnReturn FlangeFlange LightLight DutyDuty TypeType
MaterialMaterialss ::
MildMild SteelSteel HDGHDG
StainlessStainless SteelSteel 304304,, 316316 && 316316LL
AluminiumAluminium
FRPFRP (Fiber(Fiber GlassGlass ReinforcedReinforced Plastic)Plastic)
PrePre –– GalvanizedGalvanized (GI)(GI) EpoxyEpoxy CoatedCoated
ElectrogalvanizedElectrogalvanized (EG) Epoxy Coated (EG) Epoxy Coated
CompleteComplete withwith fittingsfittings andand accessoriesaccessories
GROUP GROUP OF PRODUCTS: OF PRODUCTS: CABLE CABLE SUPPORT SYSTEMSUPPORT SYSTEM
CABLE CABLE MANAGEMENT MANAGEMENT
3. 3. CCABLE TRUNKINGABLE TRUNKING
Raise Floor Raise Floor TrunkingTrunking, , Under Floor Under Floor TrunkingTrunking and and Flash Floor Flash Floor TrunkingTrunking SystemsSystems
MaterialMaterial ::
ColdCold RolledRolled SheetSheet
GalvanizedGalvanized SheetSheet
ElectroElectro GalvanizedGalvanized SheetSheet
FinishFinishinging::
EpoxyEpoxy PowderPowder CoatedCoated
PlasticPlastic CoatedCoated
FluoropolymerFluoropolymer PlasticPlastic
DesignDesign toto suitsuit consultantsconsultants conceptconcept
CORROSION ENGINEERING & CONSULTANCY SERVICESCORROSION ENGINEERING & CONSULTANCY SERVICES
CP System, Aluminium, Zinc & Magnesium AnodesCP System, Aluminium, Zinc & Magnesium Anodes
Splash Zone Protection Systems, Corrosion SurveyingSplash Zone Protection Systems, Corrosion Surveying and Inspecting Servicesand Inspecting Services
Impress Current CP Design, Installation, Services, TurnImpress Current CP Design, Installation, Services, Turn--Key Key ContractorContractor
DeepseaDeepsea Anodes type approved by Shell GlobalAnodes type approved by Shell Global
GROUP GROUP OF PRODUCTS: OF PRODUCTS: CATHODIC PROTECTIONCATHODIC PROTECTION
Rental and Sales of Hydraulic Bolt Tensioning & Hydraulic Torque WrenchRental and Sales of Hydraulic Bolt Tensioning & Hydraulic Torque Wrench
Contract ServicesContract Services
Commissioning for New Build Oil Rigs in Local Shipyard or FabricatorCommissioning for New Build Oil Rigs in Local Shipyard or Fabricator
Supply Equipment & Manpower for any projectsSupply Equipment & Manpower for any projects
Offshore Platform Shutdown ServiceOffshore Platform Shutdown Service
EnerpacEnerpac Agent on Bolting Solutions ProductsAgent on Bolting Solutions Products
GROUP GROUP OF PRODUCTS: OF PRODUCTS: BOLTING SERVICESBOLTING SERVICES
OTHER SERVICESOTHER SERVICES
Electroplating Electroplating and Spray Coating and Spray Coating ServicesServices -- includes Cadmium includes Cadmium
Fluorocarbon Coating, PTFE or Ceramic BaseFluorocarbon Coating, PTFE or Ceramic Base
Metal StampingMetal Stamping
Powder Epoxy CoatingPowder Epoxy Coating
Hot Dip GalvanizingHot Dip Galvanizing
Zinc Phosphate or Manganese PhosphateZinc Phosphate or Manganese Phosphate
Metal Metal FabricationFabrication
AUTHORISED AGENTSAUTHORISED AGENTS
We are an authorized agent for:We are an authorized agent for:
11. . PSIPSIFlange Insulation KitsFlange Insulation Kits
Monolithic JointsMonolithic Joints
2. 2. PILEPILE--GARDGARDSplash zone Wrapping SystemSplash zone Wrapping System
3. 3. ZINGAZINGAFilm Galvanizing SystemFilm Galvanizing System
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