sheeter retrofits featuring e.c.h. will and jagenberg tension control upgrades

Sheeter RetrofitsFeaturing E.C.H. Will and Jagenberg Tension Control Upgrades

Before Upgrade

Hoses & ductwork for brake dust removal

E.C.H. Will RetrofitStep 1: Upgrade Tension Brake

Existing automotive style brakes dissipate very little heat!

Automotive vs. Converting Brakes

Automotive Brakes (caliper) brakes are designed for

tight spaces & quick stopping

Converting Brakes (Montalvo) brakes are designed for

continuous operation & rapid heat dissipation

E.C.H. Will RetrofitStep 1: Upgrade Tension Brake

Remove old brake Install new hub onto shaft

Easy Retrofit Installation

E.C.H. Will RetrofitStep 1: Upgrade Tension Brake

Install Brake Spider Platefeaturing Quick Change V Pads

Easy Retrofit Installation

Attach Brake Disc

Done!

E.C.H. Will RetrofitStep 1: Upgrade Tension Brake

Side view of brake installed on unwind stand

Montalvo brakes are designed to be easily mounted to existing stands

Installed brake with safety cover

E.C.H. Will RetrofitStep 1: Upgrade Tension Brake

Existing Dancer Assembly

Dancer roll being used to control tension

E.C.H. Will RetrofitStep 2: Upgrade Dancer Assembly

Hardware being used to control dancer position

Montalvo Load Cells Replace Dancer AssemblyPrecisely and continuously measure tension directly from web

E.C.H. Will RetrofitStep 2: Upgrade Dancer Assembly

Load cells installed where the dancer was previously located

T Series Flange Mount Load Cells Shown(now ES Series)

Montalvo Load Cells Can Utilize the Dancer’s Rollers

E.C.H. Will RetrofitStep 2: Upgrade Dancer Assembly

Existing dancer roller with shortened shaftLoad Cell

Montalvo load cells provide web tension measurement directly from the material to the tension controller which automatically

controls torque to maintain smooth, consistent tension.

E.C.H. Will RetrofitStep 3: Tension Controller Install

Z4 Tension ControllerS4 Tension Controller

Tension controllers can be installed on each stand or all at the operator station

E.C.H. Will RetrofitStep 3: Tension Controller Install

Completed Retrofit

E.C.H. Will Retrofit

Before Upgrade

Jagenber Retrofit

Completed Brake Upgrade

Jagenber RetrofitStep 1: Tension Brake Installation

Completed Load Cells Installation

Jagenber RetrofitStep 2: Load Cell Installation

Installation of RE4 Range Expander Allows you to run low torque and low tension but still stop at high torque, as well as

gain increased precision from full roll to core

Jagenber RetrofitRange Expansion

Tension Controller InstallationAll installed in singular cabinet

Jagenber RetrofitStep 3: Tension Controller Installation