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SPACe 2018Changing Perspectives8th March 2018 - Wilrijk
www.pcs7.comUnrestricted © Siemens AG 2018
New Perspectives throughSoftware Innovation
SPACE Edition 2018
Siemens with comprehensive and seamless integratedDigital Enterprise portfolio for process plants
SIMIT
COMOS
COMOS Walkinside
SIMATIC PCS 7 XHQ Operations Intelligence
COMOS MRO
SPACE Edition 2018
PCS 7 Innovations Highlights
SIMATIC PCS 7evolutionProven in use forover 20 years
2003 2007 2011 2014 2016
• FlexibleRedundancy
• Safety Matrix• Batch• Web OS• RouteControl• Plant Asset
Management
• MultiuserEngineering
• Advanced ProcessLibrary
• Alarm Management• Advanced Process
Control• PA / FF
Redundancy• Open PCS 7• TeleControl
• SIMATIC PCS 7CPU 410
• Digital Plant @PCS 7
• ImprovedEngineeringEfficiency
• PROFINET• Integration of
Switchgear• Scalable Archiving
and Reporting• Windows 7 / Server
2008• PowerControl
V6
V8.0
V7
• Selective Download• Type Change
Online• Support of different
library versions• SIMIT Simulation
Framework• Advanced Process
Graphics• ConMon Function
Blocks• Model Predictive
Control 10x10• SEC Online
Upgrade• SIMATIC ET 200SP• Increased quantity
structure• Integration of
Comfort Panels
V8.1• Logic Matrix• SFC Calculations• Windows 7/10• Windows Server
2012• Customization of
OS• Management
Console• WinCC WebUX• Measuring point
browser• Trend configuration• Tags Group View• Configuration dialog
for Web Publishing• Load Management• TeleControl /
RTU3030• PowerControl
improvements• Library
improvements• SIMATIC PDM V9.0
V8.2
Continuousinnovations
2017
• Redundant PROFINET• CiR with PROFINET• Updated AS-410• PROFINET Y-Switch• ET 200SP HA• CFU PA Edition• PROFINET Topology
Views• Release of AS 410E• Release of Simatic SIS
Compact• Windows 7/10• Windows Server 2012• Integration of Alarm
Rationalization Data• Management Console• Measuring point browser• Trend configuration• Scalable Faceplates• SIMATIC Batch Top
Down RecipeDevelopment
• Technological List Editor• PA Accelerator Released• Library improvements• SIMATIC PDM V9.1• SIMATIC SIMIT V9.1
V9.0
SPACE Edition 2018
Maintenance
Flexible Production
Ease of use
Plant Transparency Advanced Process Control
Time-to-market
Energy Efficiency
Remote Access
Manage Obsolescence
Alarm Management Diagnostics
PriorityIT Security Process Safety
Standardization
Operational Efficiency
Integrated Automation
ScalabilityEngineering efficiency
Fault tolerance
RobustnessAsset Management
Security
Cost Optimization
Availability
Mobility
Virtualization
Remote Operation
Market RequirementsBasis for innovations of PCS 7
= Major Changes
SPACE Edition 2018
The Big Picture –Microsoft Windows and SIMATIC PCS 7 Lifecycle
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE
91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Windows Server 2012
64 bitWindows 8.1
64 bitWindows 8
64 bit
32 bit
Windows Server 2008 R2
32/64 bit
Windows Server 2008
Windows 7 Ultimate
32 bitWindows Vista Ultimate
32 bit
32 bit
Windows Server 2003 R2
Windows Server 2003
Windows XP Professional
32 bitWindows 2000 Server
Windows 10 Enterprise LTSB 2016
Windows 2000 Professional
32 bit
Windows NT Server
32 bitWindows NT Workstation
PCS 7 V???
Windows Server 2012 R2
32 bit
64 bit
PCS 7 V9.xV8.2V8.1.1V8.1
PCS 7 V8.x ??
PCS 7 V7.x (10 years)
PCS 7 V6.x (10 years)
PCS 7 V5.x (10 years)
PCS 7 V4.x (ca. 10 years)
Future Windows Versions depending on Microsoft Strategy / Development
64 bitWindows Server 2016
64 bit
PCS 7 V???
64 bitWindows 10 Enterprise LTSB 2015
64 bit
32 bit
Information based on:http://support.microsoft.com/en-us/lifecycle/search
SPACE Edition 2018
Digitalization in the engineering processEfficient Top-Down Engineering
• Keep the overview and recognize errors early• Consistent and sound documentation at any time• Shorten commissioning times
Features
Key Benefits
• Top-Down Engineering• Starting from COMOS Plant Design• Modelling of the plant in a technological hierarchy• Graphical Engineering via CFC, SFC and Safety Matrix• Process object oriented library concept• Simulation embedded in engineering workflow
• Collaborative Engineering• Multi-User and Multi-Project Engineering• Bulk engineering
• Online Engineering• Implement changes in the running plant• Easy upgrading without the need to adjust the engineering
SPACE Edition 2018
Human Centric DesignThe new preferred way of designing your DCS
ƒ Task related designƒ Compact demonstration on overview screenƒ Intuitive demonstration of current plant situationƒ Short reaction timesƒ Active operation of the plant in working ranges
in contrast to reactive operation after alarms
Visualization objects for overview screen
Spider diagram for KPIdisplay
Trend Display with bargraphics and gradientHorizontal and vertical bar display Profil demonstration and
pattern detection
SPACE Edition 2018
Efficient Plant Operation withHigh-performance Alarm System
ƒ Efficient Alarm Management according tointernational Standards
ƒ Operator support in terms of abnormal process situations
White Paper Alarm Management – ISA 18.2
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Operator StationAlarm help procedure
• Alarm Help Procedure instead of Alarm Info Textas an optional setting
• Can be seen as an alarm response manual• Displays alarm rationalization-related information
to assist operators in their response to alarms• Urgency• Probable cause• Expected corrective action responses• Consequence of inaction
• The operator is just a mouse click away fromthe comprehensive guidance related to the alarm
• Avoids wasted time, spent in an upset conditionsearching on an external alarm information source
Features
Key Benefits
SPACE Edition 2018
SIMATIC PCS 7 V9 Advanced Process Library –Operator Online Help
• Operator Online Help at runtime• Extended Note view with buttons
to call up documents (e.g. SOP)
Features
• Operator help “out of the box”, available via faceplate• Support of operator tasks with specific documents• Easy engineering
Key Benefits
1
2
SPACE Edition 2018
100%
200%
50%
APL OS featuresSizable Faceplates from 50% to 200%
SPACE Edition 2018
Scalable Vector Graphics (SVG) inside theGraphics Designer
No quality loss during enlarging
Is completely flexible
SPACE Edition 2018
4 trend groups can be displayed simultaneously in full screen.
1 2
3 4
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Operator StationCustomization improvements
• Include authorization level settings in button setconfiguration
• Easy and central configuration of customized authorizationlevels
• This configurations remain unaffected from systemupgrades
Features
Key Benefits
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Advanced Process LibraryMeasuring Point Browser improvements
• Better representation of status groups⇓ Easier navigation
• Status selection “interlocked after trip”⇓ Important information for a typical operator situation
• Open faceplate via double click directly from list⇓ Simple navigation allows fast operator reaction
Features
1
2
3
1
2
3
SPACE Edition 2018
SIMATIC PCS 7 V9.0 – SIMATIC Logon V1.6 –Two factor authentication (2FA) – Runtime
1. Put smartcard into reader 2. Enter PIN 3. Success – User has logged in
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Operator StationWeb Client Enhancements
• The PCS 7 OS Web Client indicates unacknowledgedalarms with an audible signal
• Same horn configuration possibilities as for standard OSClients
• Web Client support for Batch OS Controls
• Seamless integration of Batch OS Controls in HMI processscreens via web interface
• Increase operator attention in terms of unacknowledgedalarms
Features
Key Benefits
SIMATIC PCS 7Web Clients
Local OS Clients
PCS 7Web Server
OS Server
Audible alarm indication
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Operator StationOPC UA support
• OPC UA Server (Data Access, Historical Access, Alarms & Conditions)
• OPC UA Client for data access as WinCC channel• Support of OPC UA in PCS 7
• Efficient integration of 3rd party systems via standardinterface
• Secure-by-default due to secure data exchange, whichuses advanced handling of certifications and supportsauthentication
Features
Key Benefits
PCS 7 OS/OpenOS/PH
UA Historical AccessHistorical Data
e.g.MES to exchangeproduction data
e.g.Historian
e.g.Historian or central
alarm system
e.g. 3rd partycontroller
UA Data Access UA Historical AccessAlarms & Events
OPC UA server
OPC UA client
UA Data Access
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Industry LibraryNew 8x4 Interlock Function Block
• Minimized std. view for fast overview• Temporary bypass for limited time• Retriggering of temporary bypass• Temporary bypasses can be
overwritten with permanent bypasses• Output bypass by operator• Structure of the interlock can be
changed online (e.g. duringcommissioning)
• On/off delay for output• “First Cause“ Recognition
Features
12
1
2
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Industry LibraryNew 8x4 Interlock Function Block
1
2
3
4
Interlock 8x4∇ 8 Groups in 4 Stages
Description LogicX_YX = StageY = Group
Group 1
A
A
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Industry LibraryDigital Voting Block
• Up to 8 Inputs• Maximum Vote Mode = 4oo8• Voting for availability or safety• Bypass function for inputs and output• “Bad Vote” is being alarmed• Selectable output delay for
• On• Off• State change
Features► PCS 7 Load
Management
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Industry LibraryCommunication with S7-1500 for integration of package units
• Communication S7-400 single/red∇ S7-1500 viaplant bus
• Integrated communication monitoring• Simulation of single values• Sub-Value in case of communication loss• Standard function blocks for PCS 7 and TIA Portal
• Easy way of establishing monitored communicationbetween PCS 7 & S7-1500
• PCS 7 conformal engineering• Predefined function blocks for TIA Portal engineering
Features
Key Benefits
PCS 7 + S7-410 Tia Portal + S7-1500
SPACE Edition 2018
SIMATIC PCS 7 V9.0 – SIMATIC Management Console (SMMC)Inventory data export in data format for iBase import
• Inventory data exported in xml format• Data file can imported directly into service platform
database iBase
• Improved serviceability by more efficient transfer of plantinventory to Customer Support database
• Minimize data adaptation and additional tools for capturingsystem components
Features
Key Benefits
iBaseSMMC XML
SPACE Edition 2018
SIMATIC PCS 7 V9.0 – SIMATIC Management Console
• Extended inventory data for PROFINET devices• Shows components not configured in ES• Applies to new
SIMATIC ET 200SP HA and SIMATIC CFU• Inventory Data can be transferred to iBase via XML File
iBaseSMMC
• Improved HW inventory status overview• Improved serviceability
XML
Features
Key Benefits
SPACE Edition 2018
Recipe LifeCycle Mgt
SIMATIC PCS 7 V9.0 - SIMATIC BATCH
• Equipment Type Integration• Import of master recipes in BatchML format• Equipment Phase Types can address one
or several Equipment Modules• Equipment Phase Types be used additionally
to SFC-Types
• Separation of procedural recipe objectsand equipment model
• Flexibility in recipe engineering• Centralized recipe creation in external recipe systems
Features
Key Benefits
BatchMLImport Generic Recipe
Equipment Phase Type
CM CM CM
Equipment Phase Type
CM CM CM CM CM CM
Equipment Module Type Equipment Module Equipment Module
SPACE Edition 2018
SIMATIC PCS 7 V9 – Technological list editor –New generation of list engineering of Control Modules
Key BenefitsControl Module based fast track engineeringin lists with change management• Engineering of parameters, signals and messages• Export and Import to MSExcel
• Reduction of bulk engineering errors by integrated type instanceconcept with difference view
• MS Excel engineering requires no system specific skills• Export of CM based engineering data without customized tools,
based on standard functionality for customers alarm data base,as-is documentation etc.
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Maintenance Station
Features• MS in flat hierarchy of SIMATIC PCS 7• New filter criteria for exports functions• Cyclic export functions for ident data and device status• Cyclic export functions for device parameter and condition data• Central reset function for diagnostic conditions• Display signal names on signal module channels• New possibilities in engineering
• Condition monitoring functions in segment pictures• Screen structures in the levels “IPC/PC” and “networks”
Benefits• Better support for commissioning and service management• Support for Industrie 4.0 functions (big data)
3x cyclic1x manual
newfilter criteria
new information fromSIMATIC PDM
SPACE Edition 2018
SITRANS LibraryPCS 7 Add-on
Acyclic reading ofparameters (unit,scaling, limits etc.)
Device-specificcommands, such asdosage withoutadditional hardware
All process values andsecondary variables(HART, PROFIBUS PA)in one faceplate
Download
SPACE Edition 2018
SIMIT 9.1SIEMENS field device models for SIMIT
• Specific field device models• 11 models will be available in the first step• Continuous update via SIOS
• Higher engineering quality by enabling early detection oferrors and more comprehensive automation checks
• Faster commissioning including specific field devicefunctions tested early w/o final hardware
Features
Key Benefits
SPACE Edition 2018
SIMATIC PDM V9.1 – Improved Device Management & FDI
Bulk operation withparallel communication
New functions for commissioning andservice project specific write protectionmarking “loop check ready”
• Bulk operation with parallel communication for• Up- and download of device parameters• Diagnostic update• Ex- and import functions• Selective parameter transfer
• FDI host (step 1)• Central service station with remote access
to PROFINET networks• New functions for commissioning and service
independent from device type and manufacturer
• Effective device management• Faster commissioning processes for field devices• Up to date for the new device integration technology
Features
Key Benefits
New Perspectives throughHardware Innovation
SPACE Edition 2018
Architecture – VirtualizationBasic principles remain the same
Released functions with PCS 7 V9.0ƒ OS-, Batch-, RouteControl-Clientsƒ Options like SFC-Visualization, PCS 7 Web Server, OpenPCS 7/OS Client, WinCC
Data Monitor, PCS 7 Terminal server
ƒ CP 1623 for communication with AS 400F/FH with “soft net redundancy”
Project specific approvalƒ All Servers (OS, Batch, RouteControl)ƒ Engineering Systemƒ OS Single-Station
Version: VMware ESXi V5One virtualization cluster limited to One Security Cell
SPACE Edition 2018
IPC Feature Overview
Rack Rack Box Microbox
Models IPC 547G IPC 647D / 847D IPC 627D / 677D IPC 427E / 477E
Performance Intel® XEON / Core™ i7 / i5 (6. Gen.)Main Memory up to 64GBSSD up to 480GB (eMLC)HDD up to 2TB
Intel® XEON / Core™ i5 / i3 (4. Gen.)Main Memory up to 32 GB / SSD up to480GB (eMLC) / HDD up to 1TB
Intel® XEON / Core™ i3 (4. Gen.)Main Memory up to 32 GB (8GB pre-installed) / HDD 250GB, / SSD 240GB(eMLC) or 2x 320GB (RAID1)
Intel® Core™ i5 (6.Gen.)Main Memory up to 32 GB (4GB pre-installed) / 320GB HDD or 240GBSSD (eMLC)
Availability &Robustness SSD
Onboard RAID1 HDD + Hot SpareRedundant Power Supply
ECC RAM optionSSD / Onboard RAID1 HDD + HotSpare / HW RAID 1/5 with SAS HDD /Redundant Power Supply withdiagnosis
ECC RAM optionSSDOnboard RAID1Panel LED Backlight with 80.000hMTBF
SSDPanel LED Backlight with 80.000hMTBF
Flexibility 2x Multi-Screen onboardUSB 3.0, DP2x Gbit Ethernet onboard5x PCI-Express2x PCI
2x Multi-Screen onboardUSB 3.0, DP2x Gbit Ethernet onboard2x PCIe + 2x PCI or 4x PCIe (647D)8x PCIe, 3x PCI (847D)
2x Multi-Screen onboardUSB 3.0, DP2x Gbit Ethernet onboard1x PCIe + 1x PCI677: 22“ Touch Widescreen 1920x1080
2x Multi-Screen onboardUSB 3.0, DP3x Gbit Ethernet
477: 22“ Touch Widescreen 1920x1080
Operating System Windows 10 IoT Enterprise 2015 LTSBWindows Server 2012
Windows 10 IoT Enterprise 2015LTSB / Windows Server 2012
Windows 10 IoT Enterprise 2015 LTSBWindows 7 Ultimate 32bit for BOX RTX
Windows 10 IoT Enterprise 2015LTSB
Life Cycle approx. 1,5 - 2 Years Innovation Cycle2-3 Years Active Sales Time3 Years Spare Part & Repair
approx. 3 Years Innovation Cycle / 5-6 Years Active Marketing Time / 5 Years Spare Part & Repair
SPACE Edition 2018
Digitalization influences all dimensions and componentsin Process Automation, Communication is key
EnterpriseMES/ERPIntegration
Engineering• Eliminate
(electronic) paper• Digital Twin• Simulation
MaintenanceAsset management
Services, CloudMindSphere,SinalyticsOperation
Situationalawareness Server
Virtualization
Network• Speed• Reliability• Flexibility• Standards
ControllerImprove communication
I/O• Late HW binding• Plug & Produce
InstrumentationSmart devices,self diagnostics
SPACE Edition 2018
SIMATIC CPU 410 –Process Automation controller
Key Benefits• “Pay what you use”: No “Pre-Payment” for reserve capacity• Simplified spare management• Non-Stop Operation (Type Change in Run)• Investment protection via coexistence of PROFIBUS
and PROFINET
Main features• One CPU for all automation tasks (including H and F)• Individual dimensioning via SEC in steps of 100 PO’s
• Even at runtime!• No risk to decide the wrong size at planning phase
• One spare part• 100% compatibility for existing PCS 7 applications• High Robustness
• Conformal Coating• Enhanced temperature range (0 ... 70°C)• Integrated load memory
SPACE Edition 2018
SIMATIC CPU 410 –New Firmware Version 8.2
New Memory Concept• Non-volatile Load Memory
• No hardware change (CPU 410-5H V8.0 is still prepared)• Long time storage without battery (like flash card)• Compatible with work memory storage by battery
Other features• 2 Step firmware update (reduce downtime of the CPUs)
PROFINET IO• Redundant PROFINET IO Configuration (R1)• System Redundancy (S2)• Configuration in Run for H-system (H-CiR)• Configuration in Run for Single System (CiR)• Sequence of Events (SoE) with PROFINET IO
• Syslog support for Security Incident Event Management (SIEM) systems• Unique Field Interface Security
• Additional protection for PROFIBUS-DP and PROFINET IO interfaces
New Security features
V8.2
Ready for the future
SPACE Edition 2018
CPU 410 V8.2 –New Memory Concept
Volatilesystemmemory
Non-volatile
loadmemory
Volatilework
memory
• Each download will be automatically storedin the non-volatile load memory (FLASH)
• Lost dataAll dynamic data, like diagnostic buffer,memory bits, counter, time, timer, securityevent buffer, operation time counter, cur-rent process image and the current valuesof the data blocks
• PCS 7 read back from ES stores actualvalues of the selected data blocks alsointo the non-volatile load memory
CPU 410 V8.1
Volatilesystemmemory
Volatilework
memory
CPU 410 V8.2
Volatileload
memory
Builtnew
Using backup battery is possible,all memories maintains their data in this case
by FW update
SPACE Edition 2018
PCS 7 410 Entry Level
SPACE Edition 2018
SIMATIC PCS 7 CPU 410E –Provide 410 advantages for small PCS 7 applications
Differences 410-5H 410EProcess Objects 100 ... 2 k+
(2600)200
Work memory (Code/Data) 32 Mbyte 4 MbyteProcess area DP: 6 kbyte
PN: 8 kbyteDP: 1,536bytePN: 1,536byte
Key Benefits
FeaturesFlexible• Standard-, High Availability and Failsafe applications• Identical hardware as the CPU 410-5H
Robust• Conformal Coating• 70°CSecure invest• One PROFIBUS and two Profinet-Interfaces• Innovations via updating the firmware
Limitations• Fixed Limitation: 200 PO• Down scaling according to the level of the actual 412H/414H
• Memory• IO data per interface
• Provide 410 advantages in small, dedicated applicationsat a price comparable to todays 412H/414H
Equal 410-5H/410ELoad Memory (internal, non-volantile)
48 Mbyte
Bit operation, typ. 7.5 nsAddress area/Process image 16 Kbyte
Communication Connections 120DP slaves/PN devices 96/250
No. of tasks 9 tasks (10 ms ... >5 s)Functionality Equal (V8.2)
SPACE Edition 2018
SIMATIC SIS compact
SIMATIC SIS compact is designed as a dedicated SIS (SafetyInstrumented System) logic solver based on SIMATIC S7-400 and theSIMATIC Safety Integrated product portfolio.
SIMATIC SIS compact is streamlined in its functionality and pricestructure to meet the requirements of the very price sensitive market ofsmall to mid-size safety applications like BMS (Burner ManagementSystems).
SPACE Edition 2018
SIMATIC SIS compactEngineering Packages
ES Single Station SIS (AS/OS: PO 250)- APL Support
- no SFC
- no Batch & Route Control
- Upgrade with PCS 7 PO Licences
AS Engineering Package SIS (PO unlim.)- APL Support
- no SFC
- no Batch & Route Control
SPACE Edition 2018
SIMATIC SIS compact basic pack for small size configurations
Industrial Ethernet, plant bus
SIS ES
SIS compact Single
ET 200M,standard andF modules
Zone 1ET 200iSP
MODBUS/TCP
SIMATIC SIS Basic Package - Single
- AS Engineering Package SIS V9.0 (PO unlim.)
- S7 F Systems V6.2
- S7 CPU410 SIS Bundle – Single
- PCS 7 RUNTIME LICENSE AS (PO 100)
- License SIMATIC MODBUS/TCP PN-CPU Single
New Perspectives throughNetwork Innovation
SPACE Edition 2018
PROFINETFlexible Architectures to meet your requirements
PROFINET Blueprints – Scalable from low cost to high end
Flexibility
Significant Reduction of wiring
Increased flexibility(e.g. for plant expansions)
Availability
Entry
Main Stream
High End
Upscaling Configuration
Upscaling Configuration
Upscaling Configuration
SPACE Edition 2018
PROFINETInvestment protection
PROFINET
Proxy
PROFIBUS-DP PROFIBUS-PA HART
Proxy Proxy
IE/PB-Link PN IO CFU PA
Controller
PROFIBUS-DP
HART Moduleof ET 200SP HA
PROFINET and PROFIBUS can be used at the same time on the Controller
Integration of existing field-busesand installed bases
Allows step-by-step change fromPROFIBUS to PROFINET
Availability
SPACE Edition 2018
PROFINETHighest availability on demand
DescriptionSymbol
Highest availability
No additional HWnecessary
Scalabilityof redundancy
1 Per CPU410-5H PROFINET interface; 2 Release of up to 256 Devices planned
Electrical Ring Redundancy• Combinable with System Redundancy• Max 50x Devices; re-configuration time up to 200ms• Note: All Devices in the Ring have to support MRP
Configuration in Run (CiR)
Redundant PROFINET Configuration (R1)• Up to 64x Devices2 with Redundant
and Single PROFINET Interface1
• Note: All Devices have to support R1 or S2 by using Y-Switch
No System Redundancy• Up to 250x Devices with Single PROFINET Interface1
Single PN Configuration with System Redundancy (S2)• Up to 250x Devices with Single PROFINET Interface1
• Note: All Devices have to support S2
= + +
CPU 410-5H, red.
Single Device (S2)
CPU 410-5H
Single Device
CPU 410-5H, red.
Single Device (S2)
Red. Device (R1)
Y-Switch
Single Device
CPU 410-5H
SPACE Edition 2018
PROFINETIO devices for fieldbus integration
Page 50
IE/PB-Link PN IO
IE/PB LINK PN IOwith additional BusAdapter (alternative)
IE/PB LINK PN IOwithout additional BusAdapter
SPACE Edition 2018
PROFINETIO devices for drives
Page 51
SINAMICSSIMOCODE pro V PN
S2 with:- S120, S150- G130, G150
SPACE Edition 2018
PCS 7 modular IO devicesET 200M and ET 200SP
Page 52
ET 200M ET 200SP
SPACE Edition 2018
PROFINETIO devices for network coupling
Page 53
PN/PN coupler
SIMATIC ET 200SP HA
SIMATIC CFU
SIMATIC CPU 410 E
PROFINET
Software Highlights
SPACE Edition 2018
PCS 7 – Modular IO devicesET 200SP HA
I/O Module as of PCS 7 V9• AI 16xI 2-wire HART• AI 16xTC/8xRTD 2-/3-/4-wire• AI-DI16/DO16x24VDC (configurable I/O)• AO 8xI HART• DI 16x24VDC• DI 16xNAMUR• DI 8x230VAC• DI 8x24…125VDC• DO 16x24VDC/0.5A• RO 4x120VDC-230VAC/5A
ET 200SP HA ET 200SP HA red.
SPACE Edition 2018
SIMATIC ET 200SP HASystem Structure
Carriermodule IMCarriermodule IM
InterfacemoduleInterfacemodule
BusAdapterBusAdapter Carriermodule EMCarriermodule EM
TerminalblockTerminalblock
ServermoduleServermodule
I/OmodulesI/Omodules
SPACE Edition 2018
SIMATIC ET 200SP HAExchangable BusAdapters
BA 2x RJ45
Universal bus connections with exchangeable BusAdapters
BA 2x FC BA 2x LC BA SCRJ/FCBA SCRJ/RJ45BA LC/RJ45BA LC/FC
SPACE Edition 2018
SIMATIC ET 200SP HAI/O Redundancy
Red. Terminalblock
Solution with the ET 200SP HAI/O redundancy to date
MTA
SPACE Edition 2018
SIMATIC ET 200SP HAPotential Groups
HW ConfigStructure
SPACE Edition 2018
SIMATIC ET 200SP HAParameter assignment for the I/O modules
Parameter assignment for the IO modules• Insert the ET 200 station• Plug I/O modules
ET 200 station• Object properties/parameters
Configuration of all 16 channels in one stepor channel-specific
Each channel is configured separately
Engineering System (HW Config)⇓ ET 200M
Engineering System (HW Config)⇓ ET 200SP HA
SPACE Edition 2018
SIMATIC ET 200SP HAHART with ET 200M to date
27.03.2018Seite 62One FbAnIn for each HART variable
HW Config CFC – channel driver for multiHART
SPACE Edition 2018
A standardized cabinet design is the basis forleveraging the advantages of ET 200SP HA
Cabinet withH-System andET 200SP HA
Cabinet withET 200SP HA
Cabinet with 40ET 200SP HA
modules
SPACE Edition 2018
SIMATIC ET 200SP HAMore I/O’s per cabinet (Cabinet size: 800x2000x400(800))
Single I/O signals:• 520 single I/O’s per side (max. I/O’s bottom cabling)* vs. 320 w/ ET 200M• 1040 single I/O’s per cabinet (max. I/O’s bottom cabling)* vs. 640 with ET 200M
Direct connection from field cable to I/O module without termination ormarshalling in between
*max. 26 cables (20 pairs)⇓ 520 I/O’s per side or 1040 I/O’s per cabinet
Redundant I/O signals:• 400 red I/O’s per side vs. 160 w/ET 200M• 800 red I/O’s per cabinet vs. 320 w/ET 200M
SIMATIC ET 200SP HA
SIMATIC CFU
SIMATIC CPU 410 E
PROFINET
Software Highlights
SPACE Edition 2018
Field
SIMATIC Compact Field Unit (CFU)Digitalization offers tremendous change to distributed IO
Greatly reduced footprint
Increased flexibility and lower overhead
Shorter project implementation times
Central IOsFixed standard IOsCustom cabinets
⇓ Distributed IOs⇓ Configurable I/Os⇓ Standard IO enclosures
Central control room
FieldJunction box (JB)
Field devices
e.g. MTA
e.g. ET 200M
Variety of multi-conductor cables
Traditional I/O(e.g. HART)
PROFIBUS DP
…JB JB JB JBJB
I/O and marshalling cabinet
…CFU CFU CFU CFUCFU
PROFINET
Configurable I/O(AI/AO HART, DI/DO)
PROFIBUS PA
Junction box (JB)
SPACE Edition 2018
SIMATIC Compact Field UnitPROFIBUS-PA
1) Approved by the PROFIBUS/PROFINET International
Advantages of conventional IOs and digital bus• 8x stubs for PROFIBUS-PA• 8x digital input/output (user configurable)
Plug & Produce• Automatic addressing of the PA field devices• System-aided identification and PA devices via standardized PA profile1)
Interchangeable
BusAdapter
SPACE Edition 2018
SIMATIC Compact Field UnitStandard cabinet with up to 48 x I/O or 96 I/Os
Standard enclosure can still be used for customization
120/230 V voltage supply(pre-wiring in CFU optional)
Fuses for individual protection ofCFUs
PROFINET switch(pre-wiring in CFU optional)
Water sensor
Space for other components
Prefabricated and pre-wired cabinets
"Out of the Box"
SPACE Edition 2018
SIMATIC Compact Field UnitPROFIBUS-PA
DP/PA Link
AFD AFD
PA line or
Ring redundancy CFU CFU
Line or ring redundancy (MRP)
No trunk, only spurs
PA connection viaPROFIBUS DP
PA connection viaPROFINET
Flexible topology (line or ring)without additional hardware
SPACE Edition 2018
SIMATIC Compact Field Unit – PAUse Cases
Address conflicts can always be prevented using automatic addressing
Use case 1Commissioning
1| Automatic addressing of field devices
Use case 3Maintenance(device replacement)
1| Replace a faulty field device2| Automatic addressing
Use case 2Expansion(Add new PA field device)
1| Add new field device2| Automatic addressing
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SPACE Edition 2018
SIMATIC Compact Field Unit – PAUse Cases
Device management independent of HW (PROFIBUS PA) using integrated storage of all PA profiles
Use case 1 –"Top-down engineering"Pre-configured spur with PA profile and TAG
1| Verification of configured profile with device profile
Use case 3 –"Device replacement"Guided exchange of device
Use case 2 –"Bottom-up engineering and plug & produce"Automatic device identification and activation
2| Automatic IO addressing for data exchange3| Start of communication, alarm new device
2| Devices and signal errors3| Configuration with suitable profile
1| Automatic configuration according to device profile2| Check device profile3| Configuration of the new field device and dataexchange using existing IO addresses
1| Alarm
Spur 1Profile: 1x analog inputTAG: PT02_150
Spur 1Profile: 1x analog input
Spur 1Profile: 2x analog inputTAG: PT01_150
I amPT01_150with 1x AIand 2x AI
I amTT01_210with 1x AI
I amPT02_150with 1x AI
I support 1xAI
SPACE Edition 2018
SIMATIC Compact Field Unit: PROFIBUS PA EditionPDM Commissioning Wizard
1. Assignment of I&M data
2. Configuration of power supply and temperature
monitoring
3. Status of the digital inputs/outputs
4. Automatic addressing of the PA field devices
5. Status of the PROFIBUS PA configuration
6. Extended fieldbus diagnostics for PA spurs
New Perspectives throughAsset Analytics - MindSphere
SPACE Edition 2018
MindSphere – The cloud-based, open IoT operating systemfrom Siemens
MindApps & other Apps• Use apps from Siemens, partners or develop own apps• Gain asset transparency & analytical insights• Subscription based pricing model
MindSphere• Open interface for development of customer specific apps• Various cloud infrastructures: SAP, AtoS, Microsoft Azure
offered as public, private or on-premise (planned)
MindConnect & other Connecting devices• Open standards for connectivity, e.g., OPC UA• Plug and play connection of Siemens and 3rd party products• Secure and encrypted data communication
MindSphere
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SPACE Edition 2018
The Siemens Vision: A cloud based, vendor independentAsset and Process Performance Suite
3rd PartyMindApps
MindSphere
MindAppFleet-
manager
Build yourown
Dashboard
OEM App
AnalyticsApp
Asset andProcess
PerformanceSuite
PumpMonitoring
Drive TrainAnalytics
User
Services andApplications
(own,Siemens,OEMs, ...)
Plantsworldwide
IIoT platform
(cloud)
Data analysisAsset diagnosis
Health monitoringPredictive maintenance
Specific applications forcertain asset groups
Harmonized Look & Feel
Covers assets frommultiple manufacturers
Data acquisition via fieldsensors and plant
network
Secure data storage
Worldwide access to allplants and locations
Process Industry Apps
DCS HealthMonitoring
EventAnalytics
ControlPerfor-mance
Analytics
ValveMonitoring
SPACE Edition 2018
Analytics Powered by MindSphereCPAS – Control Performance Analytics
SPACE Edition 2018
Valve MonitoringBenefits / Value Proposition
Take advantage of the wealth of your plant datato increase plant uptime and lower operating costs!
Increased Plant Uptime Lower Operating Cost
Asset management Knowledge Management
• Avoid unexpected plant downtimesby predicting valve failures in time(based on positioner data)
• Analyze behavior of your installedbase and find anomalies
• Get a complete picture of the health ofyour installed base of valves
• Smart, data-driven maintenance withclear guidance for maintenanceengineer
• Predictive maintenance instead oftime-based / reactive maintenance
• Minimize wear with optimizedpositioner settings increasing thelifetime of your valves
• Centralize and consolidate supplierknowledge and own experience in acentral system
• Minimize dependency on localexperts
SPACE Edition 2018
Valve MonitoringOverview
Valve Monitoring
is a software application that
ƒ runs locally on a PC
(or in later versions alternatively as a cloud application)
ƒ periodically receives diagnostic data from intelligent
valve positioners in a plant (via PDM MS V2.0)
ƒ presents and analyzes these data over time to detect
anomalies
ƒ calculates trends and predicts recommended
maintenance dates thereby enabling predictive
maintenance
ƒ provides assistance to schedule optimized maintenance
of valves
SPACE Edition 2018
Valve Monitoring – SystemIntegration App as an “onpremise” installation
OS
PCS 7 (or S7 400)
AS
diagnostic data
via routing through AS
PDM MS V2.0► works as “edge device”
► collects all diagn. data
► generates XML files
Valve positioner
XML file
cyclic transfere.g. 1x / day
Drive TrainAnalytics
“On premise” installation
ValveMonitoring
PumpMonitoring
DCS HealthCheck
SPACE Edition 2018
Valve Monitoring – SystemIntegration with third-party DCSV1 of App as an “on premise”installation
HMI
third-party DCS
Controller
PDM MS V2.0► works as “edge device”
► collects all diagn. data
► generates XML files
Valve positioner
XML file
cyclic transfere.g. 1x / day
Drive TrainAnalytics
“On premise” installation
ValveMonitoring
PumpMonitoring
DCS HealthCheck
diagnostic data
via field bus or HART multiplexer
SPACE Edition 2018
Valve Monitoring – System IntegrationLater versions of App as “on premise” or as Mindsphere App
OS
PCS 7 or third-party DCS
AS
diagnostic data
plant bus
PDM MS V2.0► works as “edge device”
► collects all diagn. data
► generates XML files
Valve positioner
XML file
cyclic transfere.g. 1x / day
IoT Gateway
Drive TrainAnalytics
Option 2: “On premise” installation
ValveMonitoring
PumpMonitoring
Asset Performance SuiteValve
MonitoringPump
MonitoringDrive TrainAnalytics
DCS HealthCheck
Option 1: Mindsphere App
DCS HealthCheck
SPACE Edition 2018
Valve Monitoring FeaturesCalculation and analysis of KPIs
Valve Health Status & HistoryCalculation and analysis of KPIs such as
ƒ Total travelƒ Number of direction changesƒ Change of end positionsƒ Slip stick, Control deviationƒ Distribution of valve positionsƒ Electronics temperatureƒ ...
Diagnosticsƒ Generation of messages in case of
unexpected behavior / anomalies
Service Recommendationsƒ Planned after gaining more experience
SPACE Edition 2018
Valve Monitoring FeaturesShow valve details
includingƒ Valve detailed informationƒ KPI comparisonƒ User commentsƒ Log of events and commentsƒ Tracking of peculiar valves in “Watchlist”ƒ Tracking of maintenance stateƒ …
SPACE Edition 2018
Valve Monitoring FeaturesMaintenance Support
Estimation of a recommendedmaintenance date per valveƒ Extrapolation of several “Wear KPIs”ƒ Estimation of wear reserveƒ Derivation of recommended
maintenance date
SPACE Edition 2018
Valve Monitoring FeaturesMaintenance Support
November 2018
Generation of optimized valvemaintenance plansƒ Automatic generation of maintenance
plans, i.e. lists of valves due formaintenance
ƒ based on a specified maintenanceschedule
ƒ Individual modification of maintenanceplans via drag and drop
ƒ Continuous updates of plans throughnear-real-time maintenance data
ƒ Freezing of plans, locking of valve to acertain plan
ƒ Transfer of maintenance information tosuperordinate Maintenance System(e.g. COMOS MRO or SAP PM or IBMMaximo)
SPACE Edition 2018
Valve MonitoringHighlights at a glance
Recognize anomalies andwear in time
+Increase plant uptime bypredicting valve failures
+
Minimize wear and loweroperating cost withoptimized positioner settings
+
Increase transparencyacross installed base
+Optimize operating costthrough predictive instead ofpreventive maintenance
+
SPACE Edition 2018
Room for new perspectivesSIMATIC PCS 7 V9.0: More flexibility in process automation
• Reduced Hardware-FAT
• Reduced system footprint
• Increased flexibility
• Reduced engineering andcommissioning effort
Reliable connectivityfor long-terminvestment protection
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