spraymet coated components focus

SPRAYMET SURFACE TECHNOLOGIES PVT LTD

Manufactured , carbide coated and cladded components for

severe service applications

A 413, 9th main, 2nd stage, Peenya Bangalore ,INDIA spraymet@gmail.com, Tel +91-80-28364565

SPRAYMETCOMPANY PROFILE

Business Name Spraymet Surface Technologies Pvt Ltd

Business Address HO and Unit # 1 : A 413, 9th main road,2nd Stage, Peenya Industrial Area, Bangalore-560058, E mail : spraymet@gmail.com Contact name : S S Joshi 9916903701 joshi@spraymet.com

Unit # 2 : Plot no T 180, T block, MIDC, Bhosari ,Pune E mail : spraymetpune@gmail.com Contact K. Basavraj 8149046272 .

Year established 1998

Tax Registration # VAT 29300067553 / PAN AAACB6051D / Serv. tax AAACB6051DST001

Type of Business Thermal Spray : Wire Metallizing , Flame spray , Robotic Plasma spray and HVOF spray carbide coting , Finish Lapping, Hard facing : PTA and TIG hard facing and Spray fuse – Ni base alloys and Cobalt base alloys Electroless Nickel : ENP plating for pump and valve parts and balls and seat and general engineering components Liquid and Gas Nitriding : QPQ and Gas Nitriding for oil and gas and control valve and automotive components. Manufactured components : Coated /Plated/ hardf aced components for oil and gas, pump and valve and steam turbine industries.

Coating / Hard facing Range Pure Metals and Alloys : Ferrous and Non Ferrous, Molybdenum and its alloys : SS, Ni, Mo, Zn , Al, Cu, bronze, Babbitt, etc

Nickel and cobalt Base Alloys : Inconel and Stellite family

Ceramic coatings : Al2O3, Cr2O3, Zr2O3 etc Carbides :Tungsten & chrome carbides ; Wc/Co, Wc/Co/Cr,Cr3C2+NiCr

etc Hardfacing Alloys : stellite 1,12,6 and colmonoy 4, 5 , 6, etc

ENP : Low, Medium an High Phos ENP 10 -70 microns

Nitrding : QPQ ( oxidation black ) and Gas Nitriding

Installed machinery and overall capabilities

6 axis Fanuc and ABB robots for automatic spray

Wire, Plasma and HVOF spray equipment . (TAFA and Metco )

PTA cladding 300 Amp and TIG 350 Amps with column and boom

Grinding and flat lapping for gate valves upto 7 “ gates

Grinding and spherical lapping for ball valve upto 24” ball

QPQ nitrding 600X1200 , Gas Nitriding 600X1200

ENP 750X750 tank with pre and post plating rinsing

Quality systems ISO 9000:2008 , API Q1 (pune unit : under progress)

PUMP INDUSTRY Manufactured Pump sleeves and plungers. Base material : SS 316 or C 276 coating : ceramic or tungsten carbide or chromium carbide Industry : Pharma, Food, Refineries, Fertilizer, chemical

Pump sleeves for pharma Industry

Hardfaced pump sleeve Receprocating pump plunger

GATE VALVE API 6A Manufactured gate valve slab gate and seat base material : 4140, SS 410 WITH Coating OF tungsten carbide

Industry : all API 6A valve manufacturers

Slab gate and seat – As coated TC coated Body Bushing

Slab gates finished /for NDT Fully lapped to 2 Light Band

5 1/8 Gate segment – As coated

BLOW OUT PREVENTER COMPONENTS

BOP Rams : Both OEM and replacement market. BOP users.

BOP RAM , Single and Double acting

BOP Ram TC coted and ground – NDT tested

Fully finished - TC coated on Ram and ENP on flange.

DRILLING MUD ROTOR

Mud rotor : Dechrome, TIG weld, Polish, carbide coating , sealing and super polish

1. Mud rotor sprayed 110diaX 19Ft

2. Rough polishing

3. Fully finished ( mirror Finish)

Metal seated valve industry

Ball valve Ball and seat Components : fully manufactured, coated , ground and lapped and Pressure tested. Supplied as ready to use pair.½”- 14” capability

Plug valve Cast steel component, fully machined, coated ground and lapped. Ball vlave coating 14” Ball valve TC coated

Pung valve –TC coating Plug valve inspection

Control valve CNC machined items with coating

Control valve stems Helix valve stem

Control valve Cage : ID coated with carbide and ground