training services consultancy auditing inspection
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• Training• Services• Consultancy• Auditing• Inspection
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“ LEARN THROUGH THE EXPERTS”
Trivandrum, Cochin, Chennai, Gulf
Tel- 0091 484 3017463 , 0091 474 3225322 ,
Mob – 0091 9895093119 , 009447557413,
Email : info@qualimations.com
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Qualimations expertise……….
Non-Destructive Testing Destructive Testing Six Sigma Welding Metallurgy Reliability Engineering
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Sectors we servePetrochemicalOil & GasMarineHydroNuclearAircraft
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International Clients
PEMCO Inspection Services ( Qatar Petroleum) National Iranian Tanker Corporation ( Iran )Aries Marine ( U.A.E )QISS (Quality Inspection Services –Sharjah, U.A.E)Topaz Engineering ( Fujairah – U.A.E )Global Energy Ventures ( Ivory Coast )Etihad Airlines ( Abudhabi )
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Indian ClientsIRS ( Indian Register of Shipping )Vijay Tanks & Vessels ( LNG Project -Kochi)IBR ( Indian Boiler Regulations )Rig-Tech ( Kochi )BIM ( Bharatidasan Institute of Management )BHEL Trichy Phase2Zebec Marine Services ( Kochi )Adoor Engineering College Aries Marine ( Kochi )
SProfile of Consultants. T. J. Jaya Krishnan
Mechanical Engineer.
ASNT NDT L-III in 5 methods.
Worked at BHEL , L&T ,Cochin Shipyard.
18 years experience in Welding , Metallurgy , Destructive testing ,Non-Destructive testing.
Profile of Consultants. P Balakumar
Production Engineer.
Boiler Designs, Valves, Pressure vessels.
General Manager, BHEL Trichy
23 years experience in Fabrication
Profile of Consultants. Stijo Augustine
Marine Engineer.
Marine Services
Consultant Qualimatiions
12 years experience in Marine Engineering
Profile of Consultants. Hari
Quality Engineering, Revenue Science
17 years experience in Six Sigma.
Worked at Lucas TVS and as Quality consultant. Gulf, Houston, Education,
Patrick
Six Sigma Lead
12 years experience in Health and Logistics
American Airlines, John Hopkins
Consultants and Trainers
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What do you gain ?
International Certification that leads to Level2 certificate.
All jobs where QA/QC/Six SIgma is part of the profile.
ASNT level 3 support
Online Technical support
Practical exposure to all the NDT methods
Suitability to jobs in Gulf and India very high.
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American Society for Non-destructive Testing
American Society for Quality
Certifications
Non-Destructive testing ( ASNT NDT L- II Certification )
Training ( Theory & Practical )Examination ( Theory & Practical ) Oil & GasMethods Covered
•Ultrasonic Testing•Radiographic Film Interpretation•Penetrant testing•Magnetic testing
( 4 individual certification valid for a period 5 years on successful completion of examination as per ASNT SNT-TC-1A 2006 )
General Introduction to the other methods of NDT.Job opportunities achieved by NDT Certification.Latest NDT developments .
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Interpretation of codes , standards,
specification & Procedures
• What are Codes , Standards , Specification & Standards• Different codes in ASME ( American society for Mechanical Engineers )
• Acceptance standards for Casting, Forging , Plates, Welds ( Plate & Piping ) as per ASME
• General awareness of other codes & standards such as • ABS , ASNT , AWS , API .• Difference between Marine & Petrochemical standards.
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Quality control in Marine Industry
Inspection associated in ship building.Raw material inspectionPanel InspectionSub assembly InspectionUnit InspectionGrand Assembly inspectionErection InspectionFinal inspection
Inspection in Ship Repair.Thickness gauging of Hull & machineryNDT inspection of Marine Structures
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Six Sigma Certification
Deming’s Cycle and Quality PlanningProduction part approval processProcess Flow - FMEA - Control planFailure Modes and Effects AnalysisStatistical Process ControlPrioritizing and Inference with DataMeasurement System AnalysisGage Capability studyHow to build an effective control planProblem Solving- Deep AnalysisMachine/Process capabilityError proofing -Poka Yoke
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SCareers
Sequence of interdependent and linked procedures which, at every stage, consume one or more resources
•employee time, •energy, •machines, •money
to convert
inputs •data,•material,•parts,
into outputs.
These outputs then serve as inputs for the next stage until a known
goal or end result is reached.
Design/Process
The ExpertiseManufacturing and Auto
BHELHM-MitsubishiHundaiMULLUCAS-TVS
Services
Apollo HospitalsMarriotTVS S&S
Transport
Etihad AirlinesFly DubaiGoIndigoIRSVijay TanksAir India
Govt
KSEBAir IndiaNPCLPower Projects
Oil & Gas
ARIES Marine, UAENITC, IranMactaggart Scott, UKONGCPEMCO, Qatar
Education
NITBIM, TrichyThought Works
The ProcessOutputs
Vibration ( DEPENDEND ON TIME)
Climate (DEPENDED ON SEASON)
Holidays (DIFFERS)
Breakdown (RESOURSE ON MAINTANENCE)
Controllable Factors
Non Controllable Factors
inputs Data (TABULATED,NONTABULATED)
Material (TYPE1,TYPE2),
Parts( PARTA, PARTB),
3.75
mm
Target
0.03 mm
USL:3.78 LSL:3.72
Employee time (LESS,HIGH)energy (LOW,MEDIUM,HIGH)Machines ( M1,M2) Money (LOW,HIGH)
Process variation
Pro
cess
A
vera
ge
At the end of this program?
• Certified as ASNT level2 in NDT• Certified as Qa / QC specialist• Certified Green Belt• Certified Black Belt with Applicatioj• Straight On Job experience• Job Support
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Certified
Services/Consulting
Air India, Tech PRO , PEMCO
Recruit/Support
Employer Support, Online Quality Support,
Business Development
Etihad Airlines, Tech PRO , BIM Consulting group
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JD
Develop Training Support PPT/Materials
Gain high expertise level in a given Quality Function.
Building Quality team.
Build on creative ideas in application of Quality Engineering.
Support development of new Quality engineering products
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