• Training• Services• Consultancy• Auditing• Inspection

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“ LEARN THROUGH THE EXPERTS”

Trivandrum, Cochin, Chennai, Gulf

Tel- 0091 484 3017463 , 0091 474 3225322 ,

Mob – 0091 9895093119 , 009447557413,

Email : info@qualimations.com

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Qualimations expertise……….

Non-Destructive Testing Destructive Testing Six Sigma Welding Metallurgy Reliability Engineering

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Sectors we servePetrochemicalOil & GasMarineHydroNuclearAircraft

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International Clients

PEMCO Inspection Services ( Qatar Petroleum) National Iranian Tanker Corporation ( Iran )Aries Marine ( U.A.E )QISS (Quality Inspection Services –Sharjah, U.A.E)Topaz Engineering ( Fujairah – U.A.E )Global Energy Ventures ( Ivory Coast )Etihad Airlines ( Abudhabi )

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Indian ClientsIRS ( Indian Register of Shipping )Vijay Tanks & Vessels ( LNG Project -Kochi)IBR ( Indian Boiler Regulations )Rig-Tech ( Kochi )BIM ( Bharatidasan Institute of Management )BHEL Trichy Phase2Zebec Marine Services ( Kochi )Adoor Engineering College Aries Marine ( Kochi )

SProfile of Consultants. T. J. Jaya Krishnan

Mechanical Engineer.

ASNT NDT L-III in 5 methods.

Worked at BHEL , L&T ,Cochin Shipyard.

18 years experience in Welding , Metallurgy , Destructive testing ,Non-Destructive testing.

Profile of Consultants. P Balakumar

Production Engineer.

Boiler Designs, Valves, Pressure vessels.

General Manager, BHEL Trichy

23 years experience in Fabrication

Profile of Consultants. Stijo Augustine

Marine Engineer.

Marine Services

Consultant Qualimatiions

12 years experience in Marine Engineering

Profile of Consultants. Hari

Quality Engineering, Revenue Science

17 years experience in Six Sigma.

Worked at Lucas TVS and as Quality consultant. Gulf, Houston, Education,

Patrick

Six Sigma Lead

12 years experience in Health and Logistics

American Airlines, John Hopkins

Consultants and Trainers

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What do you gain ?

International Certification that leads to Level2 certificate.

All jobs where QA/QC/Six SIgma is part of the profile.

ASNT level 3 support

Online Technical support

Practical exposure to all the NDT methods

Suitability to jobs in Gulf and India very high.

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American Society for Non-destructive Testing

American Society for Quality

Certifications

Non-Destructive testing ( ASNT NDT L- II Certification )

Training ( Theory & Practical )Examination ( Theory & Practical ) Oil & GasMethods Covered

•Ultrasonic Testing•Radiographic Film Interpretation•Penetrant testing•Magnetic testing

( 4 individual certification valid for a period 5 years on successful completion of examination as per ASNT SNT-TC-1A 2006 )

General Introduction to the other methods of NDT.Job opportunities achieved by NDT Certification.Latest NDT developments .

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Interpretation of codes , standards,

specification & Procedures

• What are Codes , Standards , Specification & Standards• Different codes in ASME ( American society for Mechanical Engineers )

• Acceptance standards for Casting, Forging , Plates, Welds ( Plate & Piping ) as per ASME

• General awareness of other codes & standards such as • ABS , ASNT , AWS , API .• Difference between Marine & Petrochemical standards.

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Quality control in Marine Industry

Inspection associated in ship building.Raw material inspectionPanel InspectionSub assembly InspectionUnit InspectionGrand Assembly inspectionErection InspectionFinal inspection

Inspection in Ship Repair.Thickness gauging of Hull & machineryNDT inspection of Marine Structures

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Six Sigma Certification

Deming’s Cycle and Quality PlanningProduction part approval processProcess Flow - FMEA - Control planFailure Modes and Effects AnalysisStatistical Process ControlPrioritizing and Inference with DataMeasurement System AnalysisGage Capability studyHow to build an effective control planProblem Solving- Deep AnalysisMachine/Process capabilityError proofing -Poka Yoke

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SCareers

Sequence of interdependent and linked procedures which, at every stage, consume one or more resources

•employee time, •energy, •machines, •money

to convert

inputs •data,•material,•parts,

into outputs.

These outputs then serve as inputs for the next stage until a known

goal or end result is reached.

Design/Process

The ExpertiseManufacturing and Auto

BHELHM-MitsubishiHundaiMULLUCAS-TVS

Services

Apollo HospitalsMarriotTVS S&S

Transport

Etihad AirlinesFly DubaiGoIndigoIRSVijay TanksAir India

Govt

KSEBAir IndiaNPCLPower Projects

Oil & Gas

ARIES Marine, UAENITC, IranMactaggart Scott, UKONGCPEMCO, Qatar

Education

NITBIM, TrichyThought Works

The ProcessOutputs

Vibration ( DEPENDEND ON TIME)

Climate (DEPENDED ON SEASON)

Holidays (DIFFERS)

Breakdown (RESOURSE ON MAINTANENCE)

Controllable Factors

Non Controllable Factors

inputs Data (TABULATED,NONTABULATED)

Material (TYPE1,TYPE2),

Parts( PARTA, PARTB),

3.75

mm

Target

0.03 mm

USL:3.78 LSL:3.72

Employee time (LESS,HIGH)energy (LOW,MEDIUM,HIGH)Machines ( M1,M2) Money (LOW,HIGH)

Process variation

Pro

cess

A

vera

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At the end of this program?

• Certified as ASNT level2 in NDT• Certified as Qa / QC specialist• Certified Green Belt• Certified Black Belt with Applicatioj• Straight On Job experience• Job Support

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Certified

Services/Consulting

Air India, Tech PRO , PEMCO

Recruit/Support

Employer Support, Online Quality Support,

Business Development

Etihad Airlines, Tech PRO , BIM Consulting group

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Develop Training Support PPT/Materials

Gain high expertise level in a given Quality Function.

Building Quality team.

Build on creative ideas in application of Quality Engineering.

Support development of new Quality engineering products