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Michael Begel

WBS 6.7.1 & 6.7.3Global Common Module &

FELIXMichael Begel & George Redlinger

Level-3 Managers & CAMsBrookhaven National Laboratory

U.S. ATLAS HL-LHC Upgrade Project DOE CD-1 Director’s Review Brookhaven National Laboratory

Upton, New York May 7-9, 2018

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Technical Details: GCM

2

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Global Trigger for HL-LHC

3

● ATLAS planning major upgrade of triggerand data acquisition systems for HL-LHC

■ Global Trigger is crucial element○ new functionality for TDAQ

○ strong U.S. leadership in ATLAS● M. Begel (BNL)

Global Trigger (ATLAS L3)

● Hucheng Chen (BNL) Global Common Module

● W. Fisher (MSU)Firmware Interfaces

● C. Dudley (Oregon)Trigger Framework Firmware

● S. Majewski (Oregon)Trigger Signatures

WBS 6.7.1WBS 6.7.4WBS 6.8.3

WBS 6.7.3

WBS 6.7.4WBS 6.8.2

WBS 6.6.5

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Global Trigger for HL-LHC

4

>2300 incident optical fibers9.6 to 25.8 Gb/s link speeds

several link protocols

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Global Trigger for HL-LHC

● Concentrates data for full event onto single processor for analysis at 40 MHz■ approx. 50 Tb/s into Global Trigger■ exploits data aggregation and serial-to-time multiplexing■ features common hardware

5

GCM: Global Common ModuleMUX: GCM for data aggregation & time multiplexingGEP: GCM for event processing & trigger algorithms

Mu

ltip

lexi

ng

WBS 6.7.1

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

● Features common hardware — Global Common Module (GCM)■ different functions implemented in firmware

rather than in hardware

■ two module configurations: MUX & GEP○ differ by choice of pin-compatible FPGA

● MUX: Xilinx Ultrascale+ VU9P● GEP: Xilinx Ultrascale+ VU13P

○ 24 of each configuration

■ each GCM features two nodes○ a node is a single FPGA○ nodes operate independently

● can communicate with each other

■ SoC for command, control, mon. & readout○ Xilinx ZYNQ Ultrascale+ MPSoC

Global Trigger for HL-LHC

6

Mezzanine

(optional)

Processor Processor

Command & Control & Readout

Proof of principle layout for costing purposes

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Hardware Deliverables

7

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

● WBS 6.7.1 BNL firmware deliverables:■ Frame

○ module operation and low-level hardware interfaces■ Detector Down-Link

○ link protocols■ Unpacking & Processing

○ rearrange data to optimize trigger processing → unpacking/repacking○ aggregate data across multiple links○ serial-to-time multiplexing

■ MUX→GEP Interface & data transport

Firmware Deliverables

8

WBS 6.8.3

WBS 6.8.3

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Technical Challenges and R&D

9

● High-speed high-density optical-electrical modules■ Phase-I electronics rely on Broadcom/Avago miniPODs

○ 12 simplex links up to 14 Gb/s

■ HL-LHC requires similar density but with ~25 Gb/s○ technology starting to become available in industry○ R&D required for very high-density PCB configurations○ see risk discussion for additional details

● Data aggregation and time multiplexing■ trades latency for increased bandwidth

○ asynchronous with beam clock

■ maximize throughput while maintaining stability under adverse conditions○ noise bursts, intermittent links, etc

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Technical Details: FELIX

10

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Overview: FELIX in Phase-I

11

Ethernet

Ethernet

Adapted fromF.SchreuderSlides at TWEPP17

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Overview: FELIX in HL-LHC

12

Ethernet

Ethernet

Adapted fromF.SchreuderSlides at TWEPP17

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Deliverable Overview

13

• FELIX is a system of servers and software that interface the ATLAS sub-detectors to the DAQ system. The FE electronics are connected through custom I/O cards (housed in the servers) which make up the hardware deliverable for this WBS.

US Institutes involved: ANL, BNL

• An upgrade of FELIX for Phase1▪ Higher bandwidth (~ x2)▪ Higher trigger rate (~x10)▪ Interface to the new TTC system (LTI)▪ Possibility of subsystem-specific options

(e.g. tracker calibration)

• Key features▪ 16-lane PCIe Gen-4 (~200 Gb/s)▪ Will support up to 48 links ▪ Several input protocols will be supported

• ~575 FELIX cards needed for ATLAS▪ BNL will deliver 110 cards

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Deliverable Overview

14

From the TDAQ TDR

The ITk alone takes up ~55% of the number of FELIX cards required for ATLAS.

An early R&D task is to demonstrate that FELIX meets the requirements for the ITk.

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Deliverable Overview

• Hardware: 220 FELIX cards▪ BNL: schematic design and PCB layout

• Firmware modules▪ ANL: interfaces to TTC and busy system

▪ BNL: interfaces for different front-ends

• Production board testing: ANL and BNL

15

Block diagrams from Phase-I FELIX prototype

BNL

ANL

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Technical Challenges

• Primary challenges▪ Hardware design is more complicated than Phase-I due to higher PCIe bandwidth

and higher input data rate

▪ Holding FPGA cost down while keeping up with increased data routing capability

▪ TTC-PON is a new timing system from CERN to which we must interface.

16

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

R&D Status

• R&D Accomplishments to date▪ Pixel IBL stave readout test (FE-I4B chip via VLDB cards and GBT links) with Phase-I

FELIX completed (Nov 2017)

17

Occupancy maps from threshold scan

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

R&D Status

• R&D Accomplishments to date▪ Achieved strip module readout (HCC130, ABC130)

with FELIX. Calibration test and gain measurements performed. (Jan 2018)

18

Distribution of thresholds before and after calibration

ABC130Gain distribution

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

R&D Status and Plans

• R&D Goals/Plans to Pre-Construction▪ CY18: continue ITk strips and pixels readout tests with Phase-I FELIX

o We are about 50% complete on our schedule for CY18

▪ CY19-20: design and evaluation test of FELIX demonstrator board, focusing on basic functionality of hardware, firmware, software and integration with ITk.

▪ CY21-22: two iterations of prototype boards

• Key decisions▪ FPGA selection: Dec 2022

19

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Project Management

20

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

WBS and Management Structure

21

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

L3 Project Management

22

● Management Structure■ Jinlong Zhang (ANL) deputy: Michael Begel (BNL)

■ 6.7.1 L3: Michael Begel■ 6.7.1 IC: Shaochun Tang

■ 6.7.3 L3: George Redlinger■ 6.7.3 IC: Kai Chen

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Bio Sketch of L3 Manager

● U.S. ATLAS HL-LHC Project■ deputy L2 manager for DAQ and Data Handling (WBS 6.7)■ L3 manager and CAM for Global Common Module (WBS 6.7.1)■ EVMS training completed in July 2016

● U.S. ATLAS■ Phase-1 Program Management Group■ Joint Integration Group

● International ATLAS■ co-convener of the TDAQ Global Trigger

○ Global Common Module & Data Aggregation are key deliverables

■ collaborator on ATLAS since 2008■ member of the extended Trigger/DAQ Steering Group■ manager for the Phase-I Upgrade Global Feature Extractor (gFEX)

in Level-1 Calorimeter Trigger

23

I have been working in Trigger/DAQ since 1989 with key leadership, operations, and production roles on E706, DZero, and ATLAS.

I have served on many ATLAS review panels as well as reviewing other experiments and programs.

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Bio Sketch of L3 Manager

• George Redlinger, staff physicist, BNL

• Years on ATLAS: 12

• On ATLAS I have worked mainly on physics analysis till Summer 2017

• On BNL-E949 (1999-2003) I was part of a team of 3 scientists responsible for trigger and DAQ. Supervised the BNL team comprising one EE and 3 technicians.

• For the KOPIO experiment (2003-2005) proposed at BNL, I was involved in DAQ design/R&D (bench tests of PCIe and Infiniband) and was the L2 manager for DAQ for the NSF proposal.

• I have also worked on the construction of the original CDF trigger, construction/installation/commissioning of the BNL-E787 low-mass drift chamber, and built a lead-scintillator photon veto system for E787

24

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

● BNL’s Omega Group contributions to ATLAS:■ Original Construction

○ LAr Calorimeter & Muon Detector○ Electronics, Trigger, Software○ Technical Coordination○ Leadership & Management○ System Integration○ Installation & Commissioning○ Operations

■ Phase-I Upgrade○ LAr Calorimeter electronics○ Muon ASIC and electronics○ Calorimeter trigger electronics○ Data Acquisition electronics○ Leadership & Management○ System Integration○ Installation & Commissioning

Experience of Team

25

■ HL-LHC Upgrade○ ITk Silicon Strip Tracker○ LAr Calorimeter ASIC and electronics○ Trigger & Data Acquisition electronics○ Technical Coordination○ Leadership & Management○ System Integration○ Installation & Commissioning

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

● Omega Group has a deep pool of talent in electronics■ synergistic development of electronics for LAr & Trigger/DAQ

○ common elements and interfaces ○ engineers learn about each others boards

● weekly meeting to discuss detailed status and technical challenges

● all boards internally reviewed by group prior to

BNL Instrumentation Division review ● mitigation against single-points-of-failure

■ work closely with BNL Muon and ITk Strip efforts

■ focus on overall system optimization for integrated detector readout○ gFEX used as data source & sink for FELIX integration○ FELIX integration with ITk Pixel and Strip ASICs

● Additional engineering available from Instrumentation Division■ collaborated on Original Construction and in both Phase-I and HL-LHC Upgrades

Personnel

26

TDAQ

Phase-IgFEX

Phase-IIGCM

TDAQ

Phase-IFELIX

Phase-IIFELIX

LAr

Phase-ILTDB

Phase-IIFEB2

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

ES&H

27

● Safety is of the highest priority within the Project■ Work at BNL adheres strictly to our ES&H policy

■ Our ES&H officers:○ periodically inspect our laboratories and offices○ provide oversight and advice○ interface with CERN ES&H

● Main hazards for this deliverable■ Electrical Benchtop

○ low voltage, soldering irons, noise, etc■ All work done in compliance with safety policies at BNL or CERN

Position Name

HL-LHC Point of Contact Achim Franz

Lori Stiegler (acting)

Omega Group Gerrit van Nieuwenhuizen

https://www.bnl.gov/esh

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Cost and Schedule

28

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

ATLAS L1Calo gFEX ModuleArchitecture:

ATCA blade3 VU9P & 1 ZU1935 miniPODs with 420 fibers250 W with Phase-I firmware

Maximum capability:input: 3.9 Tb/s on 312 fibersoutput: 1.4 Tb/s on 108 fibersinter-FPGA: 1.6 Tb/s (high-speed & low-speed)

Basis of Estimate

29

● GCM design based on Global Feature Extractor Module (gFEX)

■ ATLAS Phase-I L1 Calorimeter Trigger Module○ full calorimeter on a single module!○ capable of 3.9 Tb/s input rate

■ conceived, designed, developed, prototyped, and produced at BNL○ collaboration of BNL, Chicago, Indiana,

Lund, Oregon, Pittsburgh, Stockholm ○ Installation & Commissioning on-going!

■ controlled by U.S. ATLAS Phase-I Upgrade Project○ two L3 and CAMs: Module & Algorithms

25.6 Gb/s in PCB

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Basis of Estimate

30

• Material cost and schedule estimates are based on the experience of the Phase1 FELIX project

• M&S cost is dominated by the FELIX cards▪ Estimation of cost of components, PCBs and assembly come from a recent Bill of

Materials for the pre-production of the Phase1 FELIX card▪ Choice of FPGA and optical modules is still ongoing. Cost estimate is based on the

choices for the Phase1 FELIX

• Labor for hardware, firmware and integration testing based on adjusting Phase-I numbers

▪ See BOE for details

• Cost of travel to CERN based on recent experience

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Resource Optimization

31

● BNL is the most efficient and cost-effective institute for DAQ■ designed and produced the enabling technologies

○ same skilled engineers contributing to Global Trigger & FELIX○ no comparable commercial PCI or ATCA modules with large number

of high-speed optical links

■ talented group of experienced hardware & firmware designers○ Phase-I gFEX, FELIX, LTDB, ADDC and many other electronics modules○ synergistic development with other ATLAS electronics○ expertise in system integration ○ additional skilled labor available from BNL Instrumentation Division if needed

■ strong collaborations with key U.S. and International institutes

■ significant project management experience for similar deliverables

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

● Labor estimated in analogy with Phase-I gFEX module■ 1.0 FTE/year engineering of GCM hardware■ 0.5 FTE/year engineering of GCM Frame firmware■ 0.5 FTE/year engineering of Data Aggregation firmware

Effort Estimate

32

BNL is sole institute contributing to WBS 6.7.1.

0.2 FTE/year of uncosted scientist (me) supported by Research Program forL3 Management

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Effort Estimate

33

Uncosted labor of 0.2 FTE/year (funded by the Research Program) forL3 project management

Labor estimated in analogy with Phase-I FELIX

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Closing Remarks

34

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Closing Remarks

35

● BNL is taking a leading role in designing significant parts of the hardware and firmware of Global Trigger and FELIX■ hardware based on existing work (gFEX & FELIX) for ATLAS Phase-I TDAQ Upgrade■ schedule resource loaded & risks assessed

● Areas of risk have been identified. We have confidence in the workflow and the estimates of costs and uncertainties.

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Backup

36

Michael Begel

US ATLAS HL-LHC CD-1, May 7-9, 2018

Global Trigger for HL-LHC

37

WBS 6.7.1 — BNLConceptual block diagram of Global Trigger firmware and software for estimation of resource needs

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