visual control.pptx
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VISUAL CONTROL
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VISUAL CONTROL DEFINATION :
"Visual control" means positioning alltools, parts, production activities, andperformance indicators so the status ofa process can be understood at a
glance by everyone, thus creating a"visual workplace."
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Visual control are means, devices, ormechanisms that were designed tomanage or control our operations soas to meet the following purposes.
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Make the problems, abnormalities, or
deviation from standards visible to everyone
and thus correctiveaction can be takenimmediately. Display the operating or progress status in
an easy to see format.Provide instruction. Convey information.Provide immediate feedback to people.
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Benefits of visual control
Correct the problems
Reduce manufacturing costs and possible waste
Shorten production lead time and thus keep the delivery duedate
Reduce inventory
Ensure a safe and comfortable working environment
Increase company's profit
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Two types of visual controlimplementation
ACTUAL
ANALOG
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ACTUALExamples of actual items that can be implemented
through visual control are items that are designedto designate a location/position for each item,
indicate quantity including inventory levels,
distinguish items from each other and specify form.
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ANALOGAnalog items that can be implemented through
visual control are seen in the following examples:colors, shapes, symbols, characters, numbers,
graphs, electronic lights, sound, touch, smell, taste
etc.
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Some Common Visual Applications
Color-coded pipes and wires
Painted floor areas for good stock, scrap, trash etc
Shadow boards for parts and tools
Indicator lights
Production status boards
Directions of flow indicators
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Identification
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Informative
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Instructional
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Planning
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Clearly marked areas
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Overview of the factory. Notice the labels, lines and colors on the boxes, shelvesand floor. These are all by design and deliberately done.
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The floor too is clearly marked to ensure that there is order when placing palletsor boxes, helping to put everything in order.
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These lines and signs help to ensure that everything is kept neat and in order,making it easy to find something, saving time and increasing efficiency.
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Each location is also clearly marked so it is easy to find.
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Again, "NG" goods are allocated a space as well as the red color, so that peoplewill place defective goods here.
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Each product is clearly labeled, and on each label is a color code to makeidentification easy and instant.
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As this Toyota facility also deals with highly electronic components which are
highly sensitive to static electricity, a large sign reminds people to groundthemselves prior to touching these components.
ANDON BOARD
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ANDON BOARD
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THANK YOU !!!
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