amphenol socapex _new... · • meet rafale requirements • stackable 5 rows of contacts ... has...

PCB PCB ConnectorsConnectors -- O. GAVARDO. GAVARD 2007 2007

PRODUCT FOCUSPRODUCT FOCUSPCB CONNECTORSPCB CONNECTORS

Amphenol SocapexAmphenol Socapex


NEW NEW ProductsProductsLEGACY LEGACY ProductsProducts

-- HE8HE8-- SIHDSIHD-- SIALSIAL

-- HDASHDAS-- SMASHSMASH-- HiLinXHiLinX


PCB PCB ConnectorsConnectors –– Our RangeOur Range

HE8 / 127 HE8 / 127 seriesseries

•• 2 & 3 2 & 3 rowsrows ofof contacts (17 to 144 contacts (17 to 144 ctscts))

•• MeetMeet bothboth BS9525 & MIL DTL 55302 BS9525 & MIL DTL 55302 requirementsrequirements

•• RecentlyRecently VGV 95324VGV 95324

•• NumerousNumerous contact contact terminationsterminations andand fittingsfittings

•• RoHSRoHS compatiblecompatible

•• 3 3 remainingremaining manufacturersmanufacturers in Europein Europe

•• MfgMfg. . ofof BS9525 N0001 / F0006 / F0007BS9525 N0001 / F0006 / F0007

•• HybridHybrid patterns, patterns, withwith powerpower, , coaxcoax, , fiberfiber ……


THE DISPLACEABLE CONTACTSTHE DISPLACEABLE CONTACTS

Allows a lateral floatment of +/- 0,3mm

SIHD + SIAL



SIHD SIHD seriesseries

•• MeetMeet MIL DTL 55302 MIL DTL 55302 requirementsrequirements

•• 4 or 5 4 or 5 rowsrows ofof contacts (102 to 390 contacts (102 to 390 ctscts))

•• NumerousNumerous contact contact terminationsterminations (SMT, 90°, straight …)(SMT, 90°, straight …)

•• DisplaceableDisplaceable connectorsconnectors (+/(+/-- .01.01 inchinch))


•• ASF ASF isis sole sourcesole source



SIAL SIAL seriesseries

•• MeetMeet RAFALE RAFALE requirementsrequirements

•• StackableStackable 5 5 rowsrows ofof contacts (18 to 392 contacts (18 to 392 ctscts))

•• NumerousNumerous contact contact terminationsterminations (SMT, 90°, straight …)(SMT, 90°, straight …)

•• ModularModular design, design, includingincluding coaxcoax, , powerpower andand fiberfiber

•• DisplaceableDisplaceable connectorsconnectors (+/(+/-- .01.01 inchinch))


•• ASF ASF isis sole sourcesole source


PCB PCB ConnectorsConnectors –– MAJOR SUCCESS STORIESMAJOR SUCCESS STORIES

SIHD SIHD seriesseries

•• ASRAAM ASRAAM –– 128 contacts, SMT version128 contacts, SMT version

•• DECU 2 (TYPHOON) DECU 2 (TYPHOON) –– 158 contacts, 90° version158 contacts, 90° version

•• SNLE (SNLE (NuclearNuclear SubmarineSubmarine) ) –– 256 contacts, 90° version256 contacts, 90° version

SIAL SIAL seriesseries

•• SPECTRA (CM RAFALE) SPECTRA (CM RAFALE) –– AllAll versions versions

•• RBE2 (Scanning radar RAFALE) RBE2 (Scanning radar RAFALE) –– AllAll versionsversions


NEW PCB CONNECTORSNEW PCB CONNECTORS

HDAS HDAS SeriesSeries



HDAS HDAS SeriesSeriesHighHigh densitydensity for for thisthis brand new brand new connectorconnector (1,905 vs. 2,54, i.e. 55% more contacts)(1,905 vs. 2,54, i.e. 55% more contacts)

1,9051,905

1,9051,905



HDAS HDAS SeriesSeriesTheThe starclipstarclip socketsocket hashas dramaticallydramatically exceededexceeded allall ourour requirementsrequirements andand customercustomerexpectations (expectations (upgradedupgraded MIL DTL 55302). MIL DTL 55302). HasHas passedpassed thethe TyphoonTyphoon IPU IPU firegunfiregunvibration tests.vibration tests.



HDAS HDAS SeriesSeriesWithWith an an increasedincreased strengthstrength andand mechanicalmechanical reliabilityreliability, a far , a far betterbetter withstandingwithstandingto to highhigh temperaturetemperature thanthan competitioncompetition..



HDAS HDAS SeriesSeriesLCP LCP materialmaterial combinedcombined to to suitablesuitable platingsplatings makemake thethe connectorconnector RoHSRoHScompatible on a simple compatible on a simple requestrequest. . PressPress fit fit terminationtermination are are notnot concernedconcerned by by thethe2002/95/EC 2002/95/EC regulationregulation..

Gold over Nickel

Tin lead or pure tin



HDAS HDAS SeriesSeriesOur brand new Our brand new presspress--fitfit//eyeeye ofof needleneedle terminationsterminations bringbring more more costcost savingssavings andandimprovedimproved reliabilityreliability to to thethe customercustomer ((nono prepre--bakingbaking, , nono cleaningcleaning, , solderlesssolderless …)…)



HDAS HDAS SeriesSeriesCodingCoding//GuidingGuiding devicesdevices have have beenbeen directlydirectly takentaken fromfrom thethe 127 127 seriesseries, for , for theirtheirstrengthstrength andand provenproven reliabilityreliability. Can . Can bebe customizedcustomized



HDAS HDAS SeriesSeriesScrewScrew machinedmachined socketsocket andand pin are in accordance pin are in accordance withwith thethe MIL DTL 55302 MIL DTL 55302 sizesize23 (i.e. male dia: 0,66 mini / 0,68 maxi). 4 to 5 23 (i.e. male dia: 0,66 mini / 0,68 maxi). 4 to 5 AmpsAmps



HDAS HDAS SeriesSeries

COMPANY CONFIDENTIAL

0 1 2 3 4 5 6 7

x 10-9

30

35

40

45

50

55

60

65TDR Meas M87TDR Meas M88TDR Sim Laplace M87

SPICE & IBIS SPICE & IBIS modelizationmodelization are are beingbeing achievedachieved atat Amphenol TCS. In addition to Amphenol TCS. In addition to thethe 3D 3D modelsmodels (STEP, IGES, …), (STEP, IGES, …), thesethese modelsmodels willwill bebe availableavailable in in lineline on on ourour websitewebsite. . WillWill bebeimplementedimplemented in Q1.in Q1.

HDAS concept HDAS concept offersoffers an an enhancedenhanced capabilitycapability ofof highhigh speed transmission.speed transmission.



HDAS HDAS SeriesSeriesA lot A lot ofof sizessizes, , coveringcovering thethe majoritymajority ofof thethe todaytoday needsneeds in in termterm ofof densitydensity. . FullyFullyintermountableintermountable withwith thethe HPH HPH seriesseries ofof HypertacHypertac. .

HDAS HDAS isis aroundaround 0,7€ 0,7€ perper lineline for 100 for 100 matedmated pairs.pairs.

SizesSizes AvailableAvailable5050 waysways plugplug andand receptaclereceptacle PC PC tailtail & & presspress fitfit7777 waysways plugplug andand receptaclereceptacle PC PC tailtail & & presspress fitfit102102 waysways plugplug andand receptaclereceptacle PC PC tailtail & & presspress fitfit

119119 waysways plugplug andand receptaclereceptacle PC PC tailtail & & presspress fitfit

152152 waysways plugplug andand receptaclereceptacle PC PC tailtail & & presspress fitfit

202202 waysways plugplug andand receptaclereceptacle PC PC tailtail & & presspress fitfit253253 waysways plugplug andand receptaclereceptacle PC PC tailtail & & presspress fitfit303303 waysways plugplug andand receptaclereceptacle PC PC tailtail & & presspress fitfit402402 waysways plugplug andand receptaclereceptacle PC PC tailtail & & presspress fitfit

Custom designs are Custom designs are WelcomeWelcome ….….



HDAS HDAS SeriesSeries –– SuccessSuccess storiesstories / / LeadsLeads

Our HDAS 102 Our HDAS 102 waysways on on thethe EBAC (Boeing 787) EBAC (Boeing 787) –– 1st 1st designdesign--inin




Our HDAS Our HDAS allall versions versions on on thethe MPU (Airbus MPU (Airbus 400M)400M)




SpecificSpecific HDAS central HDAS central lockinglocking –– SNLE SNLE –– 600 600 matedmated pairs / pairs / ShipShip




Our HDAS in 152 & 77 Our HDAS in 152 & 77 wayswaysversions, versions, andand 29 29 waysways 127 127 seriesseries

PHENOM 300 PHENOM 300 –– BrakeBrake Control UnitControl Unit

EmbraerEmbraer


Joint Tactical Radio System - JTRS

HDAS 253 press fit





SMASH SMASH SeriesSeries



SMASH SMASH SeriesSeriesVeryVery HighHigh densitydensity for for thisthis 6 6 rowsrows connectorconnector –– SameSame pitch as HDAS pitch as HDAS –– WallsWalls are are .0078 .0078 thickthick..



SMASH SMASH SeriesSeriesExtremeExtreme robustnessrobustness for more for more reliabilityreliability in in harshharsh environmentsenvironments ((metalmetal shellshell, , LCP inserts, …). LCP inserts, …). HasHas passedpassed EFA vibrations tests.EFA vibrations tests.



SMASH SMASH SeriesSeriesFlexible Flexible terminationtermination//plugplug allowsallows a a widewide range range ofof PCB PCB thicknessesthicknesses. . SocketSocket / / BackplaneBackplane are are availableavailable in a in a presspress fit version.fit version.



SMASH SMASH SeriesSeriesSocketSocket offersoffers thethe samesame benefitsbenefits as HDAS. Can as HDAS. Can bebe matedmated onto male contacts onto male contacts dia 0,6 dia 0,6 ofof HypertacHypertac (C9394 (C9394 seriesseries).).



SMASH SMASH SeriesSeriesEasinessEasiness ofof machiningmachining offersoffers miscellaneousmiscellaneous possibilitiespossibilities ofof modularitymodularity, , suchsuch as as fiberfiber opticsoptics terminitermini, coaxial contacts, or more inserts., coaxial contacts, or more inserts.



SMASH SMASH SeriesSeriesStrongStrong stainlessstainless steelsteel guidingguiding andand LCP LCP mademade codingcoding devicesdevices bringsbrings more more efficiencyefficiency whilewhile matingmating thanthan anyany otherother combinationcombination



SMASH SMASH SeriesSeries –– SuccessSuccess storiesstories / / LeadsLeads

SMASH 300 - RADPACK22/EFA




SMASH 450 – RBE2/RAFALE




Hybrid Optic/ElectricSMASH – Alcatel – Artes 2



New New ModularModular HD HD connectorconnector



New New ModularModular HD HD connectorconnectorFull Full modularitymodularity for for bothboth sideside, , daughterdaughter boardboard andand backplanebackplane. . IndividualIndividualmodules modules ofof 2, 3, 4, 5 & 6 2, 3, 4, 5 & 6 rowsrows. . StackableStackable construction. construction. SameSame benefitsbenefits as as HDAS.HDAS.



New New ModularModular HD HD connectorconnectorModules are Modules are maintainedmaintained withwith 2 2 bondedbonded metalmetal skirtsskirts, , guidedguided withwith individualindividualtipstips on on eacheach sideside ofof thethe modules. modules. OtherOther inserts are inserts are beingbeing designeddesigned (w/ (w/ coaxcoax, , fiberfiber andand powerpower), in ), in thethe samesame overalloverall dimensions.dimensions.



New New ModularModular HD HD connectorconnectorFullyFully QPL QPL certifiedcertified M55302/190, /191, /192, /193M55302/190, /191, /192, /193

To To bebe tooledtooled upup nextnext februaryfebruary



New New ModularModular HD HD connectorconnectorBrand new Brand new hybridhybrid version version withwith Amphenol Amphenol powerpower contactscontacts

3 3 rowsrows arrangement arrangement allowsallows thethe use use ofof a 2 contacts inserts for contact 3,6mma 2 contacts inserts for contact 3,6mm

Right angle PC Right angle PC tailstails, solder , solder cupcup, or , or crimpcrimp terminationtermination availableavailable



New New ModularModular HD HD connectorconnectorStandard Standard socketsocket: 25A: 25A

Amphenol Amphenol RadSokRadSok: 75A: 75A

Signal contacts: 4Signal contacts: 4--5A5A



New New ModularModular HD HD connectorconnectorTheThe powerpower insert insert comescomes in lieuin lieu ofof a 12 signal contacts insert. a 12 signal contacts insert. SameSame overalloverall dimensions dimensions permit an optimum permit an optimum rationalizationrationalization ofof thethe PCB PCB boardsboards andand components.components.

ModularityModularity bringsbrings flexibilityflexibility, , costcost reductionreduction, , andand highhigh value value addedadded a a stepstep aheadahead ofof thethe restrest..



RadSokRadSok technologytechnology solutionsolution


• The RADSOK® has been manufactured for 12 years and was used primarily in all of the early Electric Vehicles produced by US Auto makers.

• The RADSOK® division of K&K Stamping was acquired by Amphenolon September 1st, 2002.

• Amphenol RADSOK® is located in Fraser MI, Shenzhen China and with a manufacturing licensee in Birkenfeld, Germany




What is a RADSOK® ?A RADSOK is a RADial SOcKet ContactDeveloped from flat stamped grid twisted into a HYPERBOLIC Geometry to form a Socket Contact with unique characteristics




Small Conductive Surface Area Large Conductive Surface Area

Thin Interstitial Conductive Element Robust Interstitial Conductive Element




Contact Surface Area and Insertion Cycles

Standard Insertion Cycles 20,000 –Advanced Insertion 200,000 Cycles

Typical RADSOK® Electrical PerformanceContact Resistance

(Reference Only)– 2.4mm ~ 35A TBD– 3.6mm ~ 70A 0.200 milliohms– 6.0mm ~ 120A 0.095 milliohms– 8.0mm ~ 200A 0.075 milliohms– 10.3mm ~ 300A 0.075 milliohms– 14.0mm ~ 500A+ 0.028 milliohms (Ag

plated)– 18.0mm ~ 1000A Very high amperage becomes system specific




• RADSOK® technology has already been and can be implemented in Mil/Aeroapplications, where power and high current rating capabilities are required

• In addition, this technology can be directly put within a PC board (RADSERT®, seehereunder pictures)

• Amphenol can offer on-demand solutions, that can combine the RADSOK® technologyto the legacy products as well as the new products, already existing or in development

• All the following slides are representative of these different solutions …




WHO/WHAT ?WHO/WHAT ? WHEREWHERE

1 1 shopshop TechnicianTechnicianKane ChenKane Chen

APCD ChinaAPCD China

3 3 qualifiedqualified moldmold andand plastic parts plastic parts supplierssuppliers CHINACHINA

1 Applications 1 Applications EngineerEngineerOlivier GAVARDOlivier GAVARD

ASFASF

1 Project assistant 1 Project assistant Mathieu TAGANDMathieu TAGAND

ASFASF

3 designers 3 designers Jean Paul GIMENESJean Paul GIMENESBotoma SONGBotoma SONGEricEric ZhouZhou

ASF + APCD ChinaASF + APCD China

1 1 assyassy shopshop APCD ChinaAPCD China

PRODUCTION CAPACITY/HRPRODUCTION CAPACITY/HR


QUESTIONSQUESTIONS

amphenol socapex _new... · • meet rafale requirements • stackable 5 rows of contacts ... has...

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