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  • 7/24/2019 An Efficient Method for Analysis and Design of Permanent Magnet Machines - Presentation_Hung Vu_IEEE-YRS_ 17April2012

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    An Efficient Method for Anal sis and

    Design of Permanent Magnet Machinewith Concentrated Windin s

    Special Attention to Slotting Effect

    Hung Vu Xuan

    11

    EPPElectrical Power Processing

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    Outlines

    1. Efficient method for analysis and design

    . o ng e ec on s r u on o ux ens y n a r gap

    3. Slotting effect on flux density in magnets

    .

    5. Slotting effect on torque

    .

    7. Experimental validation

    .

    Electrical Power Processing

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    1. Efficient method for analysis and design: Automated nonlinear transient 2D-FEM including

    rotor motion with abilities:

    Automated geometry by script

    Automated handle boundary conditions andcomputation by script

    Program developed as described in flowchart

    Platform: Comsol coupling to Matlab

    Design optimization requires many iterations

    Advantages: flexibility, save time

    Flowchart for

    design.

    Electrical Power Processing

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    2D vs. 3D simulation:

    , computer and very time-consuming!!!

    Electrical Power Processing

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    Video 2D-transient FEM simulation:

    Flux contour Surface flux density

    Electrical Power Processing

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    2. Slotting effect on distribution of

    magne c e n a r gap

    Slotting effect: distortwaveform, reducingmean flux densit 0.4

    0.6

    .

    rgap(T) Semi-open slot

    Fully open slot

    Closed slot

    Closed-slot

    Results: Coggingtorque, torque ripple,

    0

    0.2

    ensityinai

    Semi-open slot

    Fully open slot

    vo age r pp e,

    -0.6

    -0.4

    - .

    Radialflu

    x

    o open ng

    0 5 10 15 20 25 30 35 40-0.8

    Mechanical angle (degree)

    Fig: Radial flux density in the middle of the air gap for cases:

    full-open slot, semi-open slot and closed slot.

    Electrical Power Processing

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    3. Slotting effect on distribution of magnetic field

    0.8

    1 Fully open slot

    Semi-open slotMa net ed e

    Slotting effect

    0.4

    0.6

    agnetsBr(T) effect

    Leakage flux Causing eddy -0.2

    0

    .

    xdensityin

    Slotting effect

    .

    -0.8

    -0.6

    -0.4

    Radialfl

    Leakage flux density inthe air between

    0 5 10 15 20 25 30 35 40-1

    Mechanical angle (degree)

    Fig: Distribution of radial flux density in magnets.

    Electrical Power Processing

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    4. Slotting effect on voltage and flux linkage

    Slotting effect at small slot opening:

    Fig: Voltage vs. slot opening At small slot Fig : Flux linkage vs. slot opening

    Electrical Power Processing

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    Leakage flux passing through tooth tip

    of closed slot PM machine.

    Electrical Power Processing

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    5. Slotting effect on torque

    Fig: Mean torque vs. slot opening

    Optimal slot opening for maximizing

    mean torque and minimizing torque

    Fig: Torque ripple vs. slot opening

    Electrical Power Processing

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    6. Slotting effect on iron losses2.5

    x 106

    Semi-open slot

    0.5

    1

    1.5

    2

    nmagnets(A/m

    m2

    )Fully open slot

    Fig : Eddy current density at a point in magnet

    -1.5

    -1

    -0.5

    0

    Eddy

    currentdensityi vs. s o open ng.

    Amplitude of eddy current at a point in

    magnet depends on slot opening.

    0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4

    x 10-3

    -2.5

    -2

    Time (sec)

    depend on slot opening.

    Fig: Voltage and eddy current loss vs. slot

    .

    Choosing slot opening for maximizing

    voltage and minimizing eddy current.

    Electrical Power Processing

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    Slotting effect on losses:

    Fig: influence of slot opening on ,

    loss and total iron loss.

    loss is increasing, when slotopening increases.

    Stator iron loss is decreasin

    when slot opening is higher than4 mm

    Electrical Power Processing

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    7. Experimental validation

    Outer rotor PM machines

    with concentrated windings

    in a flywheel for validation

    Stator with semi-open slot Stator with fully open slot

    Electrical Power Processing

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    Flux linkage and internal voltage:

    0.6

    atooth(mWb)

    Experiement (Volt)

    Simulation (Volt)

    Experiment (mWb)

    Simulation mWb

    0.2

    0.4

    age

    fluxthrough

    Internal voltage

    -0.2

    0

    rn(V),andLink

    -0.6

    -0.4

    alvoltageofat ux n age

    0.5 1 1.5 2 2.5 3 3.5-0.8

    Inter

    Time (ms)

    flux linkage and internal voltage of semi-open slot machine.

    Electrical Power Processing

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    Experimental validation of slotting effect on internal voltage:

    a

    Fig: Internal voltage vs. rotor speed, a) semi-open slot, b) fully open slot.

    Electrical Power Processing

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    8. Conclusions

    Proposed concept in form of flowchart for analysis and design of PM.

    Gave insi ht into the influence of slottin on erformances of PMmachine at small slot opening.

    p m za on o s o open ng or max m z ng vo age, mean orquemeanwhile minimizing total loss.

    Experimental validation of the influence of slotting on flux linkage and

    voltage./.

    Electrical Power Processing

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    Thanks for your attention!

    Questions?

    Electrical Power Processing