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  • 8/12/2019 Analysis of electric power demands of podded propulsors

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    3No. A16 2010 Journal of Marine Engineering and Technology

    AUTHORS BIOGRAPHIES

    Dr J Prousalidis (Electrical Engineer from NTUA/1991, PhD from

    NTUA/1997) is an Assistant Professor at the School of Naval

    Architecture & Marine Engineering at the National Technical

    University of Athens, dealing with ship electric energy systems

    and electric propulsion schemes ([email protected]).

    PS Mouzakis is a Research Assistant (Naval Architect and Marine

    Engineer, MSc/2009), at the National Technical University of

    Athens, School of Naval Architecture & Marine Engineering

    ([email protected]).

    INTRODUCTION

    During the last few decades there have been

    several significant improvements relating to the

    vital parts of a ship hull form, bulbous bow

    and rudders and improvements in ship

    manoeuvrability via thrusters and pods. Pods, in particular,

    which were introduced some 20 years ago, offer greatflexibilities in vessel manoeuvring and machinery

    arrangements as well as propulsion efficiency. But this

    progress also introduced new challenges for research and

    investigation.

    A podded propulsor is defined as a propulsion or

    manoeuvring device that is external to the ships hull and

    houses a propeller powering capability. Some ship configu-

    rations have a system of tandem propellers with two

    propellers each connected at each end of the propulsor body.

    The pod mechanical system comprises a short propulsion

    shaft on which the electric motor is mounted and a set ofrotating elements, radial and thrust bearings. In most cases

    propulsion is achieved by means of fixed pitch propellers

    powered by an ac synchronous motor (conventional, perma-

    nent magnet or high temperature superconductive) or

    asynchronous electric motor, fitted inside the pod. Electric

    power is supplied through cabling connected to the inboard

    ship grid via slip rings.

    The loadings generated by the pod are extremely

    complicated, as a large number of factors and parameters

    should be taken into consideration (eg, the flow around the

    fin, the strut, as well as the helicoidal propeller slipstream).

    In addition, the interaction between the propeller and the podbody(ies) must be also taken into account. The pod body

    design is of great importance because of the need to min-

    imise the hull boundary layer and the developed vorticity.

    As the hydrodynamic characteristics of the pod strictly

    Analysis of electric power demands of podded propulsors

    Analysis of electric power demands

    of podded propulsorsJM Prousalidis and PS Mouzakis, National Technical University of Athens, School of Naval

    Architecture & Marine Engineering, Division of Marine Engineering, Athens, Greece

    The authors investigate and analyse the electric power operating conditions of poddedelectric motor drives, mainly in an attempt to explain the high failure rates of the electric

    components in pod propulsion installations. The analysis is based on simulations, where

    the pod torque demands are obtained from experimental results recently published in

    the literature. Thus, the same series of loading scenarios for an entire range of turning

    azimuth angles of a twin pod configuration are considered. The approach is rather

    generic as only nameplate data of the motor drives are required while, as the simulations

    focus on the electric motors, the rest of the ship electric system considered, including gen-

    erator sets, is represented by a simplified network.Two different sets of simulations are

    considered, one comprising a synchronous ac motor drive and one with an asynchronous

    motor of similar rating. In all cases, it is shown that during manoeuvring in a certain range

    of azimuth angles significant overloading occurs exceeding the apparent power capacity

    of the motors.

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    depend on its shape, the body must be designed with the

    smallest possible diameter along with the greatest possible

    length, hence, the ratio of pod radius to pod body length

    must be as low as possible.

    Furthermore, if the forces and moments developed

    during pod operation are not accurately estimated, the

    induced loads to the bearings and the shaft will not bewell assessed either, leading to premature ageing and,

    eventually, failure of most components.14 These induced

    loads strictly depend on the pod azimuth angle.14 At each

    azimuth angle, the thrust and the torque of the pod should

    be contrasted with the thrust and torque at zero azimuth

    angle, corresponding to sea-going operation. It is noted

    that these loading conditions have only recently been

    thoroughly investigated on an experimental basis, as

    described in a series of papers, conducted by LRS.13 In

    the same work it is reported that amongst the highest fail-

    ure indices are those of main electric motor parts and, in

    particular:

    Stator windings and core,

    Rotor windings,

    Slip ring electric connectors.

    These high failure rates are attributed mainly to high

    temperature development in the windings, leading to

    excessive overheating stresses indicating that the motors have

    not been properly matched with the stressful conditions they

    are requested to operate in.

    Hence this paper aims to investigate and analyse the

    operating conditions of pod motor drives and their effect on

    electric power. The analysis is based on simulations, wherethe pod torque demands are obtained from the experimental

    results published;3 moreover, the same series of loading

    scenarios, covering the entire operating range of twin pod

    configurations, are considered. The approach is as generic as

    possible considering that no specific motor data are required,

    with the exception of the nameplate data.5 Furthermore, as the

    simulations focus on the electric motors, the rest of the ships

    electric system, including generator sets, is represented by a

    simplified network.5 Two different sets of simulations are

    considered, the first corresponding to a synchronous ac motor

    drive, the second to an asynchronous one but of similar rated

    values.

    POD BEHAVIOUR DURING TURNINGMANOEUVRESFigs 13 present the twin pod configuration and operating

    scenarios considered, as obtained from.12 In this, when

    undertaking a full-turn, the resulting forces and moments

    produced by the propellers located on the port and on the star-

    board side of the hull, are different. This difference strictly

    depends on the side boundary layers and on the flow field in

    the way of the propellers. For the purposes of this paper, sim-ulations of pod synchronous motor behaviour were organised

    into six different study cases, as shown in Table 1. In the first

    three cases (A-C) the pod motor is supposed to be a synchro-

    nous ac machine with the nameplate data shown in Table 2,

    while cases D-F refer to an asynchronous ac motor, the

    data of which are tabulated in Table 3. The motors are of

    almost equal rating and have been taken from actual pod

    configurations.5

    Figs 4613 present the torque measured on the pod

    propeller for all three pod operation modes considered

    (A, B and C or D, E and F) for different pod azimuthangles.

    Fig 1: Pod configuration in case studies cases A & D

    Fig 2: Pod configuration in case studies cases B & E

    Fig 3: Pod configuration in case studies cases C & F

    Analysis of electric power demands of podded propulsors

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    Table 1:The case studies under consideration

    Table 2: Nameplate data of AC synchronous pod motor

    Table 3: Nameplate data of AC asynchronous pod motor

    Fig 4:Torque vs pod azimuth angle considered (as measured

    in13) in case studies A and D

    Fig 5:Torque vs pod azimuth angle considered (as measured

    in13) in case studies B and E

    Fig 6:Torque vs pod azimuth angle considered (as measured

    in13) in case studies C and F

    In the starboard-pod experiment,13 positive angles refer to

    turns of the pod propeller to starboard (open sea), while

    negative angles refer to turn to port (hull side). On the other

    hand, with port-pod operation, positive angles refer to turns

    of the pod propeller to hull side (starboard side), while

    negative angles refer to turns to open sea (port side).

    Moreover, regarding twin screw configurations, the following

    assumption is made:5

    The curve representing the torque demand of a

    separate pod torque demand for different azimuthangles remains unchanged* in the twin screw

    configuration. This means that it is assumed that

    there is no interaction between these two propulsive

    devices, which is, in general, a plausible assumption

    for the ship structures where twin pods are installed.

    The electric power grids of the two main configurations are

    depicted in Fig 7a & b, respectively, as modelled in the PSCAD

    environment of the Manitoba HVDC Center.6 Specifically, con-

    sidering that the interest in this work is focused only on the

    operation of pod motors, the power sources are ideal. In this

    way, the voltage to pod motor terminals remains constantdespite any current fluctuations, so that the pure power demands

    of the pod motors are identified.5 Further, taking into account

    Analysis of electric power demands of podded propulsors

    Nameplate data of

    asynchronous AC pod motor

    Nominal Output Power 24.64 MW

    Nominal Input Active Power 25.20 MW

    Nominal Input Reactive Power 15.27 MVAr

    Nominal Power Factor 0.855

    Speed at full load 120 RPM

    Line Voltage 6600V

    Efficiency at Full Load 97.5%

    Design Life 30 years

    Case studies From To Pod Drive

    Star Board Pod x P SCase Study A

    Port Pod - - -

    Star Board Pod x P S 3-phase ACCase Study B Synchronous

    Port Pod x P S Motor

    Star Board Pod x P S

    Case Study CPort Pod x S P

    Star Board Pod x P SCase Study D

    Port Pod - - -

    Star Board Pod X P S 3-phase ACCase Study E Asynchronous

    Port Pod X P S Motor

    Star Board Pod X P SCase Study F

    Port Pod X S P

    Nameplate data of

    synchronous AC Pod Motor

    Nominal Output Power 25 MW

    Nominal Input Active Power 25.64 MW

    Nominal Input Reactive Power 19.23 MVAr

    Nominal Power Factor 0.8

    Speed at full load 120 RPM

    Line Voltage 6600V

    Efficiency at Full Load 97.5%

    Design Life 30 years

    * Provided that the angular speed remains constant

    5No. A16 2010 Journal of Marine Engineering and Technology

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    Analysis of electric power demands of podded propulsors

    Fig 7: Electric power grid of the two configurations considered (in PSCAD simulation environment) (a) the pod motor is an ac

    synchronous machine (b) the pod motor is an ac asynchronous one

    that the apparent power absorbed by the motor is the product of

    the input voltage times the input current, the apparent power

    waveform is directly proportional to that of the current. Should

    the source not be ideal, and an actual generator is used instead,

    with its associated speed governor and Automatic Voltage

    Regulator (AVR), the behaviour is expected to change. In a

    future work this interaction between generators and pod motorsas well as the rest of the ship grid is intended to be studied.

    PRESENTATION AND DISCUSSION OFRESULTSThe most representative results of all simulated study cases

    are presented as follows. Thus, in each case study the follow-

    ing quantities are figuratively presented:

    Power and current demands vs azimuth angle (P, Q, S, I

    vs a-curves) Active vs reactive power demands (P vs Q -curves).

    For the sake of tangible comparison, all waveforms are

    expressed in percentage (%) using as reference base values the

    corresponding synchronous and asynchronous motor rated

    values shown respectively in Tables 2 and 3. However, con-

    cerning the active and reactive power quantities, it is question-

    able whether they should refer to their corresponding rated

    values and not the rated apparent power value.5 More specifi-

    cally, considering that active and reactive power complement

    one another, if their %-values both refer to the (total) apparentrated power, then, the conditions where the electric motor

    capacity is superseded, are more figuratively identified. This is

    the reason why two pairs of reactive vs active power demand

    diagrams are provided in all case studies. The difference

    between them is the reference values and consequently the

    motor capacity limit curves.

    Regarding the time analysis of the simulations, for the first

    three simulations (powered by the synchronous machine)

    (Cases A, B & C), the motor(s) starts directly when the

    starboard motor azimuth angle is equal to -30.0 degrees

    (towards the hull). In addition, the angle range [-30.0o

    , +30.0o

    ]

    is covered in a linear manner, within 60 seconds. However, dueto the fact that there is no motor starting procedure before it

    reaches pod azimuth angle 30.0o

    , a large starting-up transient

    phenomenon takes place. For that reason, not all recorded sim-

    ulation results refer to the draft examined azimuth angle area

    Journal of Marine Engineering and Technology No. A16 20106

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    Analysis of electric power demands of podded propulsors

    [30.0o

    ], but to that of [-25.0o

    , +30.0o

    ]. On the other hand, for

    the last three simulations, (powered by the squirrel cage asyn-

    chronous machine) (Cases D, E & F), it is considered that the

    motor(s) starts at azimuth angle 0.0 and then it turns to the

    starting azimuth angle (-30.0o

    or 30.0o

    ).13,5 Finally, the angle

    range [-30.0o

    , +30.0o

    ] is covered in 60 seconds.5

    Study case A remarksAs already mentioned, in case study A the simulation concerns

    the operation of the starboard pod only. The starboard pod turns

    from the port side of the hull to the open sea (starboard). The

    torque demand as measured in13 is shown in Fig 4. From Fig 8

    it can be observed that the active power curve strictly depends

    on the propeller torque required, as depicted in Fig 4. Moreover,

    significant overloading with respect to the active power is

    noted, especially in negative angles. Quite the opposite remark

    is made for the reactive power. However, by inspecting the

    apparent power and the active vs reactive power diagrams

    (Figs 9 and 10) it is seen that significant overloading also occurs

    relating to the apparent power capacity of the motor.

    Fig 8: Pod power (active, reactive and apparent) demands vs

    azimuth angle in case study A

    In addition, the starboard pod active power demand

    reaches its lowest ever rate at 10o

    starboard (towards the

    open sea), while at the same point, reactive power reaches its

    highest ever rate. On the other hand, active power reaches its

    highest rate at 20o

    port (towards the hull), while at the same

    point, reactive power stands at its lowest ever rate.

    Furthermore, the pod requirements at azimuth angle 22.6o

    are equal to those at zero azimuth angle, pointing to somekind of symmetry with respect to the angle of 12.3

    o

    .

    In the P-Q diagrams, Figs 9 and 10, a hysteresis phenom-

    enon is noted, as the trajectory passing from negative to

    positive angles is different from that of the opposite direction.

    This hysteresis effect is noticed only in the motor reactive

    power. Considering that the reactive power is adjusted by the

    synchronous motor exciter, this phenomenon can be attrib-

    uted to the integrator module of the motor exciter, which

    introduces this kind of memory effect.

    Fig 11 presents the reactive power demands of the exam-

    ined asynchronous motor of Case A vs its active power

    demands referred to their rated values. In detail, this graph isthe product of four continuous operations with return to its

    initial position (starboard pod azimuth angle -30.0o

    ). As

    already mentioned, these loops are attributed to memory

    effects of the exciter integrator.

    Fig 9: Pod reactive power vs active power in case study A.

    Active and reactive power quantities are expressed in % with

    respect to their corresponding rated values

    Fig 10: Pod reactive power vs active power in case study A.

    Active and reactive power quantities are expressed in % with

    respect to the rated apparent power value so that the

    operation limits are identified

    Fig 11: Explanatory figure on how the hysteresis loops of

    Fig 9 are created

    Study case BIn study B, the simulation concerns the operation of both

    pods. The starboard pod turns from the hull side to the open

    sea, while the port pod turns from the open sea to the hull

    side. During this operation, significantly different loading

    torque is noted between the two motors (Fig 5). More specif-

    ically, by inspecting the results depicted in Figs 1214, thefollowing remarks are made:

    By comparing Figs 8 and 11, the loading pattern in case

    B is more symmetrical with respect to 0 angle than in

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    case A. The symmetry of this case is due to the operation

    of both pods. However, especially in large overload

    conditions [-30.0o

    , -17.0o

    ] and [+30.0o

    , +17.0o

    ] small

    asymmetry has been observed in reactive power require-

    ments and thus in apparent power and current curves.

    In this case, no overloading in reactive power demand is

    noted in the entire range of angles.

    Fig 12: Pod power (active, reactive and apparent) demands vs

    azimuth angle in case study B

    Fig 13: Pod reactive power vs active power in case study B.

    Active and reactive power quantities are expressed in % with

    respect to their corresponding rated values

    Fig 14: Pod reactive power vs active power in case study B.

    Active and reactive power quantities are expressed in % with

    respect to the rated apparent power value so that the

    operation limits are identified

    On the contrary, overloading is noticed in active and

    apparent power, as well as the current waveforms.

    At zero azimuth angle, the total active power demands of

    both pods stand at the lowest ever rate, while the correspon-

    ding demands for reactive power stand at the highest rate.

    The total pod requirements in active power depend on

    the azimuth angle regardless of the angle direction.However, the total pod requirements in reactive power,

    total current and apparent power depend on angle

    direction possibly due to memory effects as well as the

    collaboration effects of the two exciters.

    Study case CIn study C, the simulation corresponds to the operation of the

    starboard and port pod, both turning from the hull side to

    the open sea. In Figs 1517 the total power demands are

    depicted. In this case, which resembles closely case A, the

    following remarks are made:

    The azimuth angle for each pod where the maximum or

    minimum total demand for active and reactive power

    occur, are the same with that of study case A.

    Like in case A, the pod power demands at 22.6o

    are equal

    to those at 0o

    .

    Fig 15: Pod power (active, reactive and apparent) demands vs

    azimuth angle in case study C

    Fig 16: Pod reactive power vs active power in case study C.

    Active and reactive power quantities are expressed in % with

    respect to their corresponding rated values

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    Fig 17: Pod reactive power vs active power in case study C.

    Active and reactive power quantities are expressed in % with

    respect to the rated apparent power value so that the

    operation limits are identified

    As in case A, a minor overloading in terms of reactive

    power is noted in the range between 0o and 22.6o

    . On the

    contrary, in this region no overloading is noted in terms

    of active/apparent power and current; however, signifi-

    cant overloading occurs in the complementary regions of

    [-30, 0o

    ] and [+22.6o

    , +30o

    ].

    In overloading conditions, there are differences noted

    between motor reactive power demands in Cases A and

    C, of up to 7% of their rated values. On the other hand,

    no differences between these two study cases are noted

    regarding active power requirements.

    Fig 18: Pod power (active, reactive and apparent) demands vs

    azimuth angle in case study D

    Study case DLike case A, this case involves only the use of starboard pod,

    which turns from the port side of the hull to the open sea

    (starboard). The corresponding results are presented in Figs

    1820, from which the following remarks are made:

    Unlike the previous cases, both active and reactive power

    quantities have identical variation. This is due to theasynchronous type of the motor drive and its lack of inde-

    pendent excitation circuit regulating reactive power.

    Evidently, apparent power and consequently current follow

    similar track. Hence, all the examined magnitudes strictly

    depend on the applied torque (Fig 4), with the minimum

    values in 10o

    towards the open sea (+10o

    ), while the maxi-

    mum values 20o

    towards the hull of the ship (ie, -20o

    ).

    For similar reasons, ie, the absence of excitation circuit

    with integrator module, no hysteresis effect is noted in

    the active vs reactive power diagrams, Figs 19, 20.

    While apparent and active power overloading is noted inthe range of angles [-30

    o

    , -10o

    ] and [+25o

    , +30o

    ], the

    corresponding range of angles of reactive power over-

    loading is [-30o

    , 0o

    ] and [+20o

    , +30o

    ].

    Fig 19: Pod reactive power vs active power in case study D.

    Active and reactive power quantities are expressed in % with

    respect to their corresponding rated values

    Fig 20: Pod reactive power vs active power in case study D.

    Active and reactive power quantities are expressed in % with

    respect to the rated apparent power value so that the

    operation limits are identified

    Study case ESimilar to case B, case E involves two pods (port and

    starboard), but are both driven by asynchronous pods. The

    starboard pod turns from the hull side to the open sea, while

    the port pod turns from the open sea to the hull side. From the

    simulation results presented in Figs 2123, the followingremarks are made:

    As in case D, all quantities examined follow the track of

    the pod torque demands, see Fig 5. Thus, a symmetry

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    with respect to 0o

    , the point with minimum power

    demands, is noticeable.

    While overloading situation with respect to active and

    apparent power is noted in the range of angles [-30o

    , -10o

    ]

    and [+10o

    , +30o

    ], reactive power overloading is apparent

    in the entire range [-30o

    , +30o

    ].

    Fig 21: Pod power (active, reactive and apparent) demands vs

    azimuth angle in case study E

    Fig 22: Pod reactive power vs active power in case study E.

    Active and reactive power quantities are expressed in % with

    respect to their corresponding rated values

    Fig 23: Pod reactive power vs active power in case study E.

    Active and reactive power quantities are expressed in % with

    respect to the rated apparent power value so that the

    operation limits are identified

    Study case FLike case C, case F simulation concerns the operation of the

    starboard and port pod with both of them turning from the

    hull side to the open sea. From the simulation results present-

    ed in Figs 2426, the following remarks are made:

    The resemblance between cases A and C is repeatedbetween cases D and F.

    Fig 24: Pod power (active, reactive and apparent) demands vs

    azimuth angle in case study F

    Fig 25: Pod reactive power vs active power in case study F.

    Active and reactive power quantities are expressed in % with

    respect to their corresponding rated value

    Fig 26: Pod reactive power vs active power in case study F.

    Active and reactive power quantities are expressed in % with

    respect to the rated apparent power value so that the

    operation limits are identified

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    All the examined quantities (active and reactive power,

    as well as three phase current) follow the pattern of the

    propeller torque demand (Fig 6). Hence, minimum

    values appear 10o

    towards the open sea, while maxi-

    mum values are noted 20o

    towards the hull of the ship

    referring to pod 0o

    .

    In addition, the pod requirements in azimuth angle 22.6

    o

    are equal to those in zero azimuth angle.

    While apparent and active power overloading is noted

    in the range of angles [-30o

    , -10o

    ] and [+25o

    , +30o

    ], the

    corresponding range of angles of reactive power over-

    loading is [-30o

    , 0o

    ] and [+20o

    , +30o

    ].

    RESULTS/DISCUSSION

    In this section, the results of all case studies are compared

    to each other and discussed further. For comparison

    purposes, certain characteristic values concerning over-

    loading are tabulated in Table 4, eg, range of azimuth

    angles where overloading occurs, as well as maximum and

    minimum values. Hence, the following conclusive remarks

    are made:

    In general, results of case A resemble to a great extent

    those of case C. This is due to the fact that the hydro-

    dynamic loading in case A is supposed to be the same

    as case C. Thus, at each simulation instant, the wave-

    forms of active and reactive power as well as motor

    currents are approximately the same. For the same

    reason, regarding asynchronous motor configurations,

    the simulation results of case D are the same as thosein case F.

    Cases A, C, D and F seem to be significantly worse than

    cases B and E from the electric power overloading point

    of view, ie, in terms of both:

    maximum values of all power quantities P,Q,S (and I)

    range of azimuth angle with overloading in terms of

    P,Q,S (and I).

    This overloading can be stressful for the generator

    sets, too, and has to been taken into account in the

    electric balance analysis and the generator selection

    study. It is noted that this situation is not a fast tran-

    sient, eg, in terms of inrush current during motorstarting-up with a duration of 100500ms, but could

    last for several minutes and hence could cause several

    adverse phenomena.

    Furthermore, it seems that the worst overloading operat-

    ing condition of the electric motor is in the vicinity of

    -20o

    , as in all cases this is where the maximum apparent

    power demands occur reaching occasionally, an over-

    loading level of 160% the rated one.

    Active power P follows the pattern of pod torque

    demands as it is directly related with it. Thus, due to the

    significant overloading occasionally occurred, pod

    motors could eventually encounter adverse conse-quences, such as premature ageing or failure of the

    propeller, the shaft and the bearings. In the asynchronous

    motor cases (D, E, F) the overloading noticed in torque

    demand is accompanied by a decrease in speed; this

    explains why the resultant active power demand is less

    than the corresponding torque demand.

    Reactive power Q has a more complicated behaviour. In

    cases A-C with the synchronous motor drive, reactive

    power is adjusted and controlled by the independent

    AVR of the motor and, hence, appears to follow a pat-

    tern complementary to that of the active power P andtorque T; thus minimum Q values coincide with maxi-

    mum P (and T) values and vice versa, due to the effort

    of the AVR to keep the total apparent power demand to

    low level.

    According to starboard simulation results, the starboard

    pod for the azimuthing angle range [-25.0 -14.75]

    requires from the system a negative amount of reactive

    power. This means that the motor produces rather than

    consumes reactive power. Moreover, the presence of

    the AVR in these cases (A-C), results in an intriguing

    hysteresis effect in the P-Q diagrams, according to

    which tracking from positive to negative angles is dif-

    ferent from the other way round. On the other hand, in

    cases D-F, with the asynchronous motor drive, where

    no reactive power regulation device is present, reactive

    power Q follows an identical pattern to that of the

    active power. Therefore, in cases D-F, reactive power

    pattern resembles that of the pod torque demand

    leading in certain cases to even more significant over-

    loading as the motor operation cannot be adjusted at all.

    This remark points why the asynchronous motor could

    be completely inappropriate for pod applications.

    Finally, in these last three cases where no reactive

    power regulation can be done, no hysteresis effect in

    the P-Q diagrams is noticed.

    Moreover, apparent power S is yielded from the combi-

    nation of both active and reactive power according to the

    well known expression:

    (1)

    In general, apparent power demands resemble more the

    active power, which can be explained considering that this

    power portion is always predominant. The angle regions,

    where rated apparent power is exceeded are most significant

    as the apparent power shows the motor overall capacity towithstand overloading or not. This is why the P-Q diagrams

    where both active and reactive power refer to the rated

    apparent power rather than their own rated values are

    most useful.

    Finally, current changes in a manner identical to the one

    of the apparent power. This is explained as the current is

    directly proportional to the apparent power, considering that

    they are related via the expression:

    (2)

    As already mentioned, in this work the terminal voltage V of

    the motor is considered to be constant and provided by an

    ideal source. In a future work, the pod motor will be

    IS

    V

    =

    3

    S P Q= +2 2

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    considered connected to the actual ship grid, and the terminal

    voltage will be subjected to fluctuations by several grid

    operation factors including the pod motor itself.

    Apparently, considering that overloading takes place in an

    entire range of values, the appropriate selection of the pod

    motor drive should be the result of a customized optimisation

    methodology. More specifically, besides any other designconstraints, two contradictory concepts have to be taken into

    account:

    1. If the motor rated power is selected according to the

    mean power demand then significant overloading would

    occur leading to accumulated insulation stressing,

    premature ageing and failure of components as already

    statistically recorded.1

    2. On the other hand, if the motor sizing is based on the

    overloading operating conditions noticed in certain

    pod turning angles, then the motor will normally (ie, in

    sea-going conditions) operate in values significantly

    lower than the rated ones, resulting in lower efficiency

    and power factor which consequently means higher

    fuel consumption of the generators and higher total

    operation cost.

    In any case, the actual overloading limitation is the apparent

    power as already discussed on the occasion of the P vs Q

    diagrams. Furthermore, in synchronous motor drives, where

    an independent excitation circuit exists, reactive power Q

    follows a complementary pattern to that of active power P

    resulting in comparatively lower power demands. This is a

    major advantage of this motor type, despite even the hystere-

    sis effects, ie, the fact that different overloading is notedwhen turning from positive angles to negative ones than the

    opposite.

    In the case of asynchronous motor drive where no

    independent excitation is present, reactive power has a

    similar behaviour to that of active power, resulting in more

    significant overloading in terms of apparent power. This is

    the major reason why this motor type is to be exempted

    from pod applications. Nevertheless, novel alternative

    motor configurations, especially those regarding theirpower demand controllability, have to be sought and inves-

    tigated in depth a direction that future work by the authors

    is focused on.

    NOMENCLATURE

    AVR: Automatic Voltage Regulator

    I: motor current

    P: active power demand of the motor

    Q: reactive power demand of the motor

    S: apparent power demand of the motor

    T: motor output torque

    V: terminal supply voltage of the motor

    CONCLUSIONS

    In this paper an effort is made to investigate and analyse

    the electric power operating conditions of pod electric

    motor drives in an attempt to explain the high failure rates

    of the electric components in pod propulsion installations.

    The analysis is based on simulations for a twin pod

    configuration, the torque demands of which were obtained

    from experimental results recently published. Two alter-native electric motor types are considered, a synchronous

    and an asynchronous one. Significant overloading is

    Analysis of electric power demands of podded propulsors

    Case Range of angles where Overloading Maximum Power Minimum Power Demand

    Study occurs Demand

    P Q S, I P Q S, I P Q S, I

    [-25o

    , 0o

    ] [-25o

    , -14o

    ] 155% 110% 125% 90% -40% 98%

    A and [0, +22.6o

    ] and at -20o

    at 10o

    at -20o

    at 10o

    at -20o

    at 10o

    [+22.6o

    , +30o

    ] [+22.6o

    , +30o

    ]

    [-25o

    , -10o

    ] [-25o

    , -18o

    ] 130% 108% 98% in -35% at 97%

    B and - and at +30o

    - at +30o

    the range -20o

    at 15o

    [+10o

    , +30o

    ] [+11o

    , +30o

    ] [-10o

    , 10o

    ] and +25o

    [-25o

    , 0o

    ] [-25o

    , -14o

    ] 155% 110% 125% 90% -33% 97%

    C and [0, +22.6o

    ] and at -20o

    at 10o

    at -20o

    at 10o

    at -18o

    at 10o

    [+22.6o

    , +30o

    ] [+22.6o

    , +30o

    ]

    [-30o

    , -10o

    ] [-30o

    , -0o

    ] [-30o

    , -7.5o

    ] 135% 160% 141% 87% 95% 89%

    D and and and at -20o

    at -20o

    at -20o

    at 10o

    at 10o

    at 10o

    [+25o

    , +30o

    ] [+20o

    , +30o

    ] [+23o

    , +30o

    ]

    [-30o

    , -14o

    ] [-30o

    , -5o

    ] [-30o

    , -13o

    ] 115% at 130% at 120% 92% in 100% in 95% in

    E and and and -30o

    and -30o

    and at -30o

    the range the range the range

    [+14o

    , +30o

    ] [+5o

    , +30o

    ] [+13o

    , +30o

    ] +30o

    +30o

    and +30o

    [-10o

    , 10o

    ] [-10o

    , 10o

    ] [-10o

    , 10o

    ]

    [-30

    o

    , -10

    o

    ] [-30

    o

    , -0

    o

    ] [-30

    o

    , -7

    o

    ] 135% 160% 142% 87% 95% 89%F and and and at -20

    o

    at -20o

    at -20o

    at 10o

    at 10o

    at 10o

    [+25o

    , +30o

    ] [+20o

    , +30o

    ] [+24o

    , +30o

    ]

    Table 4: Overview of overloading critical values in all case studies

    Journal of Marine Engineering and Technology No. A16 201012

  • 8/12/2019 Analysis of electric power demands of podded propulsors

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    noticed in certain operating ranges of pod azimuth turning

    angles, eg, in turning-to-port manoeuvring conditions,

    exceeding as much as 150% of the motor capacity.

    Besides the pod torque defining the active power

    demands, the reactive power demands play a significant

    role. Thus, it is shown that the situation is milder in the

    synchronous motor drive due to the presence of the exci-tation circuit regulating the motor reactive power

    demands, and hence also its total apparent power

    demands. Nevertheless, extra research work is required in

    terms of optimising the motor performance without

    exceeding its capacity.

    ACKNOWLEDGEMENTS

    The authors wish to express their gratitude to Professor

    Gerassimos Politis for his valuable advice on pod propeller

    hydrodynamic behaviour.

    REFERENCES

    1. Ball WE and Carlton JS. 2006. Podded propulsor shaft

    loads from model experiments for berthing manoeuvres.

    International Journal of Maritime Engineering, RINA.

    2. Ball WE and Carlton JS. 2006. Free-running model

    experiments in calm-water and waves, International Journal

    of Maritime Engineering. RINA.3. Carlton JS. 2008. Podded propulsors: Some results of

    recent research and full scale experience. IMarEST Journal

    of Marine Engineering & Technology (Part A11). April 2008,

    pp 316.

    4. Islam MF, He M, Veitch B and Liu P. 2007. Cavitation

    characteristics of some pushing and pulling podded propellers.

    International Journal of Maritime Engineering, RINA.

    5. Mouzakis P. 2009. Analyzing and resolving electric

    power supply quality problems in ship electric networks due

    to large power machine operation. Graduation Diploma thesis.

    6. HVDC Center, PSCAD/EMTDC Users Manual,

    Manitoba (Canada), 2006.

    Analysis of electric power demands of podded propulsors

    13No A16 2010 Journal of Marine Engineering and Technology