andrea ferrari d’ appolonia s.p.a

Sustainable Exploitation of Materials Resources:Future Challenges and Opportunities in Raw

Materials along the whole Value Chain

Andrea Ferrari

D’Appolonia S.p.A.

Raw Materialswhat are we talking about

• From the Mineral extraction to the final products the transformation is achieved via a number of steps


• From mine to market, 4 to 8 different steps can be identified

Mining & Extraction

Traders & Distributors Refiners &

Processors

Market

1 to 3 steps

1 step

1 step Manufacturing

Companies1 to 3 steps

Challenges: Materials and the Criticality

• Something can go wrong in almost every step along the value chain

• Lack of availability of a specific raw material for the needed useifWHAT

Challenges: Scarcity and Criticality

• How much is still left?• When will this mineral run out?• Mineral scarcity: not about depleting existing stocks but about the

amount of extraction that becomes profitable under existing market conditions

• Reserves are to be intended in dynamic and not in static way related to mainly three parameters:– The technical/economical feasibility of the extraction, influencing

and influenced by the final market price– The exact knowledge where resources are located– The political dimension, giving rise to barriers, distortion of free

market dynamics and finally tightening supply, making mineral scarcity no longer a trade-issue but an issue of strategic interest


• Criticality is a parameter related to a series of factors affecting the possibility to industries of developed Countries to access Raw Materials applied in high technology or green economy

• EC Raw Materials Initiative, July 2010


• economy applications

• EC Raw Materials Initiative, July 2010

• Economic causes– Increasing demand (population x wealth)– Increasing use of water and energy– Non-transparent, imperfect markets

• Physical causes– Steep demand increases

for hi-tech– Many critical metals are

byproducts• Geopolitical causes

– Unevenly distributed– Strategic behaviour rising economies– EU-27 strongly dependent on import of Raw Materials


Challenges: Sustainability of Supply• Many challenges, as identified from the Strategic Research

Agendas of the ETPs, are relating to issues associated with Raw Materials

• Sustainability of supply is turnkey aspect, associated to availability of raw materials for technical applications

• Challenges in the field of Raw Materials are priorities for SRAs and European initiatives

Challenges: Sustainability of Supply• ETP SMR (Sustainable Mineral Resources) Nov-2011

– Metals for strategic energy technologies– Strategic Ambition 1: exploration and inventory of resources– Strategic Ambition 2: mineral extraction from land and sea bed

deposits– Strategic Ambition 3: mineral processing; new ore and

concentrates processing technologies– Strategic Ambition 4: metallurgy/

metals recovery– Strategic Ambition 5: recycling

Challenges: Sustainability of Supply• Water ETP / 2010

– Sustainable water management for industry– Closing the water cycle.

• WATERBORNE / May 2011– need for sophisticated mechanised support to exploit the sub-sea

environment to greater and greater depths, deep-sea mining operations

Challenges: Sustainability of Supply• Photovoltaics SRA / 2011

– Development of high throughput, energy conversion efficient optimized processing for production of solar cells

• ERTRAC (European Road Transport Research Advisory Committee) Oct 2009– The availability and cost of non-renewable resources critical to road

transport will drive recycling and development of alternative technologies

Challenges: Sustainability of Supply• ENIAC (European Nanoelectronics Initiative) 2010

– Sustainable and Efficient Energy Generation– Reduction of Energy Consumption

BIOSPHERE MEGATRENDS

ECONOMY AND POLITICS

MEGATRENDS

SOCIETY AND DEMOGRAPHY MEGATRENDS

NEW TECHNOLOGIES

Challenges correlated to Megatrends

Economy and Politics Megatrends

Green energy Improved manufacturing processesWaste-energy-food-water managementCO emissions reductionGrowth of mineral demand - need to R&D in this fieldAsian aviation growthCloud computingWater management

2

Society and demography Megatrends

New Internet technologyDrone warsClinical enhancementIntelligent Highways and New Urban Mobility SolutionsHuman machine interfaceEnergy Saving AttitudeIntelligent Buildings / Domotic

Biosphere Megatrends

Climate Change Shortage of Drinking WaterSoil Erosion and Desertification Increasing Environmental Pollution Environmental TechnologiesShortage of Oil

Relevant Challenges in the Future Framework

• Analysis of the Megatrends provides a clearer vision on the mutual influence between our everyday actions and the long terms global consequences

• Decision makers are given the opportunity to gain overview on the implications on the chain of materials – products – wastes into the more complex aspects of the global process value chain

• Concepts like recycling (closing the materials circle) and substituting (alternative cycle) are integrated in future frameworks

Opportunities: Exploration - Mining Resources

• Building a Pan-European 3D geological mineral resource model• Deep Sea Mining

– seafloor mining tools– waste material management– hyperbaric effects– local pre-treatment of material

• Ultra Deep Mining– underground drones or robots– machine concentrating

several unit operations– backfilling

Opportunities: Processing

• Increase materials efficiency and transformation capacity– hydrometallurgy– pyrometallurgy– flexible processing and refinement– tailings management

• Water Management– integrated water management and purification

• CO2-free thermal metals production– capturing CO2 streams inside the process– alternative processes– alternative energies

Opportunities: Recycling Resources

• Integration of different technologies for high efficiency extraction of precious and critical raw materials from wastes– Mineral residuals– Spent Catalysts– WEEE

• Urban mining• Collection logistics

organization • Regional and Country

level legislative support

Opportunities: Substitution

• Focussed on Critical Raw Materials– REE– PGM– Tungsten, Indium, Beryllium, graphite ...

• Hi-tech solutions• Value-chain evaluation of the relevant

cost-effectiveness• Uncertainty of resources and

modification of the scenario induced by substitution itself

Products

Challenges – Opportunities:Value-Chain implications

Wastes

Materials

• European Raw Materials Strategy• Launched 2008• Updated February 2011• Non-energy, non-agricultural raw materials• Recommendations (2010):

– Updated data on raw materials

– Increase supply by stimulating recycling and substitution

– Active mining policy– Secure supply by

international diplomacy aimed at free trade

Integrated Strategy

Ensure level playing field to sources

Supply from European sources

Resource efficiency

and recycling

Facing Challenges: development of Opportunities

• 4 (out of 7) Flagship Initiatives are related to Raw Materials strategy– An industrial policy for the globalisation era– An agenda for new skills and jobs– Resource Efficient Europe– Innovation Union

• Turning Research into new and better services and products• Integrating technology, processes, best practices, standards...• Novel concept: European Innovation Partnership

• EIP announced 29th February 2012


• Speeding up breakthrough innovation– By bringing actors together across research and innovation– Across the whole value chain

• Non-technology aspects– Improving RM

knowledge database– Promoting resource

efficiency– Promoting international

collaboration


• Thanks for your attention

[email protected]

andrea ferrari d’ appolonia s.p.a

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