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June 8, 2017 To: Peter Durkee RE: Heavy Equipment Maintenance Building 8521 Laguna Station Road Elk Grove, CA 95758 Subject: Submittal #43 12 34-01 Double Acting Reciprocating Compressor Dear Mr. Durkee: List of documents being submitted: Specification Section 43 12 34 Shop Drawings and Product Data The product information shown in this submittal is that proposed to be incorporated with the Heavy Equipment Maintenance Building, Contract #4343, Project Specification Section #43 12 34, has been checked and complies in all respects, except as specifically noted in writing on the submittal and accompanying transmittal, with the requirements of the contract documents, is a complete submittal, has been coordinated with all other accepted Submittals, and can be properly installed in the allocated spaces. Certified by Angela Thomas on June 8, 2017. Respectfully, Angela Thomas Angela Thomas, Project Manager 4420 Business Drive, Shingle Springs, CA 95682 Phone (530) 677-7484 Fax (530) 677-7550 CA LIC#581408 Serving El Dorado County and Surrounding Areas Since 1989 www.dggranade.com

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June 8, 2017 To: Peter Durkee RE: Heavy Equipment Maintenance Building 8521 Laguna Station Road Elk Grove, CA 95758 Subject: Submittal #43 12 34-01 – Double Acting Reciprocating Compressor Dear Mr. Durkee: List of documents being submitted:

• Specification Section 43 12 34

• Shop Drawings and Product Data The product information shown in this submittal is that proposed to be incorporated with the Heavy Equipment Maintenance Building, Contract #4343, Project Specification Section #43 12 34, has been checked and complies in all respects, except as specifically noted in writing on the submittal and accompanying transmittal, with the requirements of the contract documents, is a complete submittal, has been coordinated with all other accepted Submittals, and can be properly installed in the allocated spaces. Certified by Angela Thomas on June 8, 2017. Respectfully,

Angela Thomas Angela Thomas, Project Manager

4420 Business Drive, Shingle Springs, CA 95682 Phone (530) 677-7484 Fax (530) 677-7550 CA LIC#581408

Serving El Dorado County and Surrounding Areas Since 1989 www.dggranade.com

Commercial Plumbing

June 4, 2017

Attention: Theresa Johnson

Reference: Heavy Equipment Maintenance Building Project

Subject: 43 12 34 Air Compressor and Air Dryer

Dear Theresa:

Pro-Tee Plumbing has provided product information per the specifications in 43 12 34.

~~ /'~~-17 Certified b~ Date: _ f.c::> ______ -"""'--- -

Regards,

Ed Bosque

Owner

The product information shown in this submittal is that proposed to be incorporated with the Heavy Equipment Maintenance Building, Contract 4343, Project Specification Section 43 12 34, has been checked and complies in all respects, except as specifically noted in writing on the submittal and accompanying transmittal, with the requirements of the contract documents, is a complete submittal, has been coordinated with all other accepted Submittals, and can be properly installed In the allocated spaces.

1552 Zapata Drive El Dorado Hills, CA 95762

Phone: 916.342.3419 Fax: 916.467.7804

CSL# 969676

TABLE OF CONTENTS Equipment

Heavy Equipment Maintenance Building, Contract #4343 8521 Laguna Station Road

Elk Grove, CA 95758

Subcontractor: Pro-Tee Plumbing

Tab No. Tag Manufacturer Model No. Description/Section 1 T971017 Quincy QT-7.5 43 12 34-4 I 2.01 2 T971017 Quincy QPNC-35 43 12 34-6 I 2.02

tjohnson
Typewritten Text
tjohnson
Typewritten Text
tjohnson
Typewritten Text

PROJECT:

CONTRACT#:

ENTERED BY:

DATE:

ASSET NAME:

ASSET CLASS:

GENERAL ASSET METADATA

VENDOR:

MANUFACTURER:

MODEL#:

SUBMITTAL#:

PURCHASE PRICE:

ASSET DESCRIPTION(s):

SPECIFIC ASSET METADATA

~r Capacity,_ CFM (Design Phase) Compressor Service (Construction Phase)

Compressor Type (Construction Phase)

Discharge Pressure, PSI (Design Phase)

Drive (Construction Phase)

Lubrication Grade (Construction Phase)

Lubrication Style {Construction Phase)

~brication Type (Construction Phase)

Maximum Pressure, PSI (Design Phase)

Noise Rating, DBA (Construction Phase)

NPT Outlet, IN (Construction Phase)

RPM, RPM (Construction Phase)

Sump Capacity, GAL (Construction Pha~

"!_umber of Stages (Design Phase)

Type Cooling {Design Phase)

Weight, LBS {Construction Phase)

OTHER DATA

Heavy Equipment Maintenance Building

4343

Pro-Tee Plumbing

6/4/2017

Compressor

COMPRESSOR

Eg. TAG#s

Air Compressor

Quincy Compressor

Quincy

QT-7.5

4312 34-4

$2,649

--

-

7.5 hp Reciprocating Compressor

22.4ACFM

Industrial

Quincy Model QT 7.5

Up to 175 PSIG -Belt

non-synthetic

Splash

SAE 30 (ISO 100)

175 psig

n/a

1 in

1026

80

2

Air

740

Eg. TAG#s

Air Dryer

Quincy Compressor

Quincy

QPNC-35

4312 34 - 6

$1,359

Refrigerated Air Dryer

- -

I

Eg. TAG#s EQ. TAG#s Eg. TAG#s

-

- - - - --

----

I,

tjohnson
Typewritten Text
- T971017
tjohnson
Typewritten Text
- T971017
tjohnson
Typewritten Text
tjohnson
Typewritten Text
tjohnson
Typewritten Text

Commercial Plumbing

Heavy Equipment Maintenance Building 8521 Laguna Station Road

Elk Grove, CA 95758

TABl

Spec Section: 43 12 34-4 Air Compressor

Tag: 1971017

Model: Quincy QT-7.5

1552 Zapata Drive El Dorado Hills, CA 95762

Phone: 916 .342.3419 Fax: 916.467.7804

CSL# 969676

SECTION 43 12 34

DOUBLE-ACTING RECIPROCATING COMPRESSORS

PART 1-- GENERAL

1.01 GENERAL REQUIREMENTS

A. This Section describes the requirements for providing the following:

B.

1. Air Compressors.

2. Receiver.

3. Air Dryer.

4. Accessories.

5. Compressed air piping.

Related sections:

1. The Contract Documents are complementary; what is called for by one is as binding as if called for by all.

2. It is the Contractor's responsibility for scheduling and coordinating the Work of subcontractors, suppliers, and other individuals or entities performing or furnishing any of Contractor' s Work.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of this specification to the extend referenced. The publications are referred to in the text by the basic designation only. The latest edition of the referenced publications in effect at the time of the bid shall govern. In case of conflict between the requirements of this section and the listed references, the requirements of this section shall prevail.

B.

02/08/ 17

Reference ASMEB16.11 ASMEB16.18 ASMEB3 1.1 ASTM A53

ASTMA269

Title Forge Fittings, Socket-Welding and Threaded Cast Copper Alloy Solder Joint Pressure Fittings Power Piping Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless Standard Specification for Seamless and Welded Austenitic

Heavy Equipment Maintenance Building 43 12 34- 1 Conformed to Include Addenda

Reference

ASTMB88 NEMA250 NEMAMG-1

Title Stainless Steel Tubing for General Service Standard Specification for Seamless Copper Water Tube Enclosure for Electrical Equipment (1000 V Maximum) Motors and Generators

C. DEFINITIONS:

I. NEMA:

a. Type 1 enclosure in accordance with NEMA 250.

b. Type 12 enclosure in accordance with NEMA 250.

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with the SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this specification section, with addenda updates, with each paragraph check marked to show specification compliance or marked to show deviations.

2. Manufacturer's information and catalog data showing compliance with this specification and a full description of the product.

3. Furnish motor submittals as specified in the COMMON MOTOR REQUIREMENTS FOR EQUIPMENT Section ( 40 05 93).

4. Furnish control panel submittals as specified in the CONTROL SYSTEM EQUIPMENT PANELS AND RACKS Section (40 67 00).

5. Manufacturer's Representatives qualifications as specified in the COMMISSIONING Section (01 91 00).

B. Provide vendor operation and maintenance manual as specified in the OPERATION AND MAINTENANCE DATA Section (01 78 23).

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS

A. Submit operation and maintenance (O&M) instructions in accordance with the OPERATION AND MAINTENANCE DATA Specification Section by submitting a copy ofthe OPERATION AND MAINTENANCE DATA Specification Section with each paragraph check marked to show compliance. O&M instructions shall be submitted after all submittals specified above have been returned marked "No Exceptions Taken" or "Make Corrections Noted." O&M instructions shaJI reflect the approved materials and equipment.

02/08/17 Heavy Equipment Maintenance Building 43 12 34- 2 Conformed to Include Addenda

1.05 UNIT RESPONSIBILITY

A. Equipment systems made up of two or more components shall be manufactured and assembled as a unit by the responsible manufacturer. The responsible manufacturer shall select all components of the system to assure compatibility, ease of construction and efficient maintenance. The responsible manufacturer shall coordinate selection and design of all system components such that all equipment furnished under the specification for the equipment system, including equipment specified elsewhere but referenced in the specification, is compatible and operates properly to achieve the performance requirements specified. Unless otherwise specified in the particular equipment specification, the responsible manufacturer shall be the manufacturer of the driven equipment. Agents, representatives or other entities who are not a direct component of the manufacturing corporation will not be acceptable as a substitute for the manufacturer's corporation in meeting this requirement. This requirement for unit responsibility shall in no way relieve the Contractor of his responsibility for performance of all systems as provided in the GENERAL CONDITIONS Specification Section.

B. The Contractor shall ensure that all equipment systems provided for the project are products for which unit responsibility has been accepted by the responsible manufacturer. Certificates shall be signed by an officer of the manufacturer's corporation.

1.06 SYSTEM DESCRIPTION (NOT USED)

1.07 NAMEPLATES

A. Nameplates shall be provided on each item of equipment. Equipment nameplates shall be 16-gauge stainless steel bearing the equipment name and equipment number legibly engraved in %-inch high letters. Nameplates· shall be attached to the equipment in an accessible location with stainless steel screws.

1.08 QUALITY ASSURANCE

A. As specified in the COMMON WORK RESULTS FOR MECHANICAL EQUIPMENT Section ( 46 05 10).

B. Manufacture's Certificate oflnstallation and Functionality Compliance as specified in the COMMISSIONING Section (01 91 00).

1.09 PROJECT CONDITIONS

A. The equipment to be provided under this Section shall be suitable for installation and operation under the following conditions:

02/08117

1. Project site elevation: As specified in Section PROJECT SPECIFIC DESIGN CRJTERIA Section (01 81 20).

Heavy Equipment Maintenance Building 43 12 34 - 3 Conformed to Include Addenda

2. Outdoor temperature and humidity: As specified in Section PROJECT SPECIFIC DESlGN CRITERIA Section (01 81 20).

3. Installation: Indoors.

1.10 SEQUENCING AND SCHEDULING

A. Coordinate work with restrictions as specified in the WORK RESTRICTIONS Section (01 14 00).

1.11 DELIVERY, SHIPPING, AND HANDLING

A. As specified in the PRODUCT DELIVERY REQUIREMENTS Section (01 65 00).

1.12 WARRANTY

A. Provide a Manufacturer's warranty meeting the requirement of the GENERAL CONDITIONS Section (00 72 00).

1.13 SPARE PARTS

A. Provide list of spare parts inventory in accordance with SPARE PARTS Section (01 78 43).

B. Special tools: None, except for as required by the Contractor for installation. Special tools· shall be removed from the site by the Contractor after commissioning of the equipment is completed.

C. Spare parts: None, except for as required by the Contractor during Start-up and Commissioning.

PART 2 --PRODUCTS

2.01 AIR COMPRESSOR

A. Manufacturers: One of the following or equal:

-7 I. Quincy, Model QT 7.5.

2. Ingersoll Rand.

B. Type: The air compressors shall be reciprocating, 2-stage, V-belt driven compressor td h" tal" f thfill d " t moun e on a onzon arr receiver, mee m~ e o owmg estgn reqmremen s:

CHARACTERISTICS

Displacement Capacity, cfm 24

Operating Pressure Range, psi 80-175

02/08/17 Heavy Equipment Maintenance Building 43 12 34-4 Conformed to Include Addenda

CHARACTERISTICS

Receiver Volume, gal 120

Motor Horsepower, hp each 7.5

Motor Speed, rpm 1026

C. Compressor unit, including crankshaft, cylinders, flywheel, and motor shall be 2 stage, and shall be air cooled, splash lube, completely sealed against dirt, and providing a large oil sump.

1. A finned, multi-tube intercooler shall be provided between stages and shall include a safety valve to prevent over pressurization.

a. A dry-type 10 micron filter silencer shall be provided on the air inlet.

2. A low oil level switch shall be provided to automatically stop the compressor if the oil level gets too low.

3. An air-cooled aftercooler shall lower the discharge air temperature to within 25 degrees Fahrenheit of the ambient air temperature.

4. Compressor bearings shall be oil lubricated.

5. Each compressor shall be driven by an electric motor integral with the compressor.

D. Receiver:

-7 I . Type: Horizontal.

2. Air receiver shall be ASME, National Board coded, and tested to 1.5 times the design working pressure of200 pounds per square inch.

3. Receiver shall be provided with pressure gauge, safety valve, and automatic condensate drain trap.

4. All taps shall be National Pipe Thread threaded, and receivers shall be provided with sturdy, steel mounting feet.

E. Motor:

02/08/17

I. Compressor motor: 460 V AC, 3 phase, 60 hertz, TEFC, I.15 service factor, severe duty, energy efficient, with self-lubricated ball bearings.

2. Designed, manufactured, and tested in accordance with NEMA MG-1.

Heavy Equipment Maintenance Building 43 I2 34 - 5 Conformed to Include Addenda

F. Equipment identification plates:

1. A 16 gauge stainless steel identification plate shall be securely mounted on the compressors and receivers in a readily visible location.

a. The plate shall bear the 114 inch die-stamped equipment number indicated in this Section.

--7 2.02 AIR DRYER

A. Manufacturers: The manufacturer of the Air Dryer and Compressor shall be the same.

B. Type:

1. Capacity: 24 cfm at 100 psi g.

2. Air dryer shall be a refrigerant type capable of producing a 35 Fahrenheit pressure dew point.

3. 115 VAC, 1 phase, 60Hz, NEMA 1.

4. Design with automatic condensate drain.

5. Rl34 refrigerant.

6. Provide with a replaceable, cartridge type 5 micron fabric pre-filter and 1 micron after-filter. Housing shall be aluminum with l-inch NPT connections. Provide with an automatic delta P gauge and color coded glass filled end caps.

2.03 PIPING

A. General:

02/08117

1. All interconnecting piping and tubing between components ofthe equipment package shall be shop installed.

2. Piping from the compressor discharges to the receiver shall be sized not less than the compressor discharge connection size.

3. Compressed air piping.

a. ASTM A 312 Schedule 1 OS Type 316 stainless steel with Victaulic Vic-Press fittings, couplings, and valves.

1) Joints shall utilize EPDM elastomeric seals and be rated for a minimum working pressure of 500 pounds per square inch gauge.

2) Where required flexibility shall be added to the Vic-Press system with flexible grooved couplings, Victaulic Style 77s.

Heavy Equipment Maintenance Building 43 12 34- 6 Conformed to Include Addenda

B. Pneumatic control and instrument tubing:

1. In accordance with ASTM A 269, Type 316, stainless steel tubing with Parker­Hannifrn "Ferulok," Crawford "Swagelock," or equal, Type 316 stainless steel flareless double ferrule compression fittings.

2. Tubing shall not be less than 114 inch OD with a wall thickness of 0.028 inch.

C. All piping and tubing shall be run in vertical and horizontal planes.

I. Piping shall be arranged to ensure that undue stresses, from thermal expansion, are not transmitted to equipment components.

D. All control and instrument tubing shall be continuously supported.

2.04 CONTROL EQUIPMENT

A. All control equipment for each compressor shall be furnished as required for a complete installation, requiring only field connection of the electrical power supply and alarm output signals.

B. Equipment shall include the following:

1. All control switches, pressure switches, timing relays, auxiliary relays, elapsed time meters, circuit breaker combination magnetic motor starters, and other accessories required for control of each compressor.

2. Each starter shall include a thermal magnetic circuit breaker with external operating handle.

3. Starter overloads shall be matched to motor current and shall be provided with a reset pushbutton.

C. All control equipment for each compressor package shall be housed in a control panel mounted on the receiver.

D. All system wiring shall be shop installed to terminal blocks in the control panel.

1. Wiring from the panel to system components shall be completely enclosed in liquid tight flexible conduit.

E. All pneumatic tubing shall be shop installed to bulkhead fittings at the control panel. All field connections shall be made to the fittings at the panel.

F. Control panel enclosure:

02/08/17

I. The control panel shall be NEMA Type 12 construction, fabricated from 14 USS gauge or heavier steel and shall be equipped with a full size gasketed door with chromium-plated or stainless steel 3 point latch and hinges.

Heavy Equipment Maintenance Building 43 12 34- 7 Conformed to Include Addenda

2. A screened vent shall be provided in the bottom of the control panel.

3. All control devices shall be rigidly mounted within the enclosure except for breaker handles, selector switches, pushbuttons, and indicating lights, which shall be mounted on the panel door.

G. Internal panel tubing shall be run in horizontal and vertical planes and shall be rigidly supported to withstand handling and shipping without damage.

1. Compression type bulkhead fittings shall be provided through the panel for all connections.

H. Panel wiring:

1. Internal panel wiring shall be neatly bundled and tied and identified with suitable wire markers.

2. Terminal blocks for external connections shall be furnished complete with marking strips, covers, and pressure connectors.

3. A terminal shall be provided for each conductor of external circuits.

4. All wiring shall be grouped or cabled and securely attached to the panel.

5. Clearance for field wiring shall be provided between the terminal strips and base.

I. Compressor control:

l. General:

a. The compressed air package shall be furnished with a control system which shall start and stop the compressors as required .

b. The control system shall unload the compressors on shutdown and while coming up to speed during startup.

c. Unloading shall be accomplished by inlet valve control.

2. Control switch:

a. Each compressor shall be provided with a control switch with "Lead-Off-Lag" positions.

b. Provide 2 pressure switches with separately adjustable settings shall be furnished for each compressor, 1 for "Lead" and 1 for "Lag" control.

J. Protection controls:

1. A protection control system shaJJ be provided for each compressor.

02/08/17 Heavy Equipment Maintenance Building 43 12 34 - 8 Conformed to Include Addenda

2. The control system shall stop the compressor on overload or high discharge air temperature.

K. Miscellaneous controls:

I. A dial type thermometer shall be furnished for each compressor air discharge.

2. A package receiver pressure gauge and the compressor air discharge thermometers shall be mounted on a wing projection on top of each control panel.

L. White indicating lights shall be provided on the control panel to indicate the following alarm conditions:

1. Motor overload, each compressor.

2. High discharge air temperature, each compressor.

3. Low receiver pressure.

M. Indicating lights shall be heavy-duty, oil tight, push to test, semi-flush type with escutcheon plates to identify the malfunction.

1. A mechanical latching relay circuit with a common "Reset" pushbutton shall be provided so that the alarm lights remain on until manually reset.

2. The latching relays shall have a contact rated 10 amperes at 120 volts, which closes on alarm.

3. An alarm light "Test" pushbutton shall also be provided on the front of the control panel to test the lights simultaneously without actuating the remote alarm.

N. Each compressor shall be provided with an elapsed time hour meter mounted on the front of each control panel.

2.05 ACCESSORIES

A. The compressed air equipment package shall be provided with the following accessory equipment:

02/08/17

1. Safety valves:

a. Safety valves with manual lifting levers shall be installed in the compressor discharge piping and on the receiver.

b. Valves in the compressor discharge piping shall be capable of protecting the compressors from damage when operating against a closed discharge valve and shall be suitable for the maximum compressor discharge air temperature.

Heavy Equipment Maintenance Building 43 12 34-9 Conformed to Include Addenda

02/08/ 17

c. The safety valve on the receiver shall be capable of protecting the receiver from excessive pressure.

2. Safety guards: All compressor cooling fans shall be provided with safety guards.

3. Intake filter muffler:

a. Provide each compressor with a dry type intake filter muffler supported by the suction pipe and close coupled to the compressor intake connection.

b. Intake filter muffler shall have an outer cover and replaceable filter element.

4. Discharge check valves:

a. A line-mounted check valve shall be provided in the discharge piping leading from each compressor.

b. Check valves shall be sized in accordance with the manufacturer's recommendations and shall be suitable for service with reciprocating compressors at the maximum compressor discharge air temperature.

5. Shutoffvalves:

a. Type: All shutoff valves shall be ball valves.

b. Valves in .steel piping shall have carbon steel bodies; chrome-plated or stainless steel balls, and reinforced teflon seals and seats.

c. Valves in the compressor discharge piping shall be suitable for the maximum compressor discharge air temperature.

6. Receiver vent valve:

a. Provide a globe type vent valve with bronze body and brass stem on each receiver.

7. Pressure gauges:

a. Provide ASME B40.1 00 compliant.

b. Case: Liquid-filled Sealed Type; cast aluminum or drawn steel.

c. Pressure-Element Assembly: Bourdon tube unless otherwise indicated.

d. Window: Glass or Plastic.

e. Accuracy: Grade A, plus or minus 1 percent of middle of scale range.

8. Pressure switches:

Heavy Equipment Maintenance Building 43 12 34 - 10 Conformed to Include Addenda

a. Each pressure switch shall have spdt contacts rated 10 amperes at 120 volts alternating currents and shall be complete with shutoff valve.

b. Pressure switches mounted inside the control panel shall have NEMA Type 1 housings.

9. Thermometers:

a. Thermometers shall be of the remote reading mercury or gas actuated dial type.

1) Thermometers shall have a minimum dial size of 4-112 inches, .adjustable pointer, and shall be accurate within 1 percent of full scale.

b. Thermometers shall be furnished complete with a uniformly graduated dial indicator, armored capillary tube, bulb or temperature sensor, and thermal well.

c. Thermometer ranges shall be such that the normal operating reading will be near the midpoint ofthe range.

1) The units of measurement shall be indicated on the dial face.

2) Spare capillary length shall be neatly coiled and tied.

10. Air piping shall be increased in size at the thermal well location so that the area between the well and pipe is not less than the cross-sectional area of the original stze p1pmg.

a. The entire sensitive length of the temperature sensor shall be installed within the airflow stream.

11. Temperature switches:

a. Temperature switches shall be remote bulb type with spdt contacts rated 10 amperes at 120 volts alternating currents.

b. Temperature switches shall have NEMA Type 1 housings, stainless steel thermal well assemblies, and armored capillaries.

1) Capillary length shall be sufficient for mounting the switch inside the control panel.

2) Spare capillary length shall be neatly coiled and tied.

2.06 FINISHES:

A. Shop and field painting of piping and equipment shall be as specified in PAINTING AND COATING Section 09 90 00.

02/08117 Heavy Equipment Maintenance Building 43 12 34 - 11 Conformed to Include Addenda

PART 3-- EXECUTION

3.01 GENERAL (NOT USED)

3.02 INSTALLATION

A. Installation shall be as indicated on the Drawings, in accordance with written instructions ofthe manufacturer.

B. Install piping in such manner as not to place a strain on any part of the equipment.

C. Install compressed air piping in accordance with the manufacturer' s latest recommendations. Follow the instructions listed in the latest Victaulic T-P500 assembly manual.

1. Pipe shall be square cut, plus or minus 0.030", properly deburred and cleaned.

2. Pipe ends shall be marked at the required location, using a manufacturer-supplied gauge, to ensure full insertion into the coupling or fitting during assembly.

a. Use a Victaulic PFT -510 series tool with the proper sized jaw for pressing joints.

b. Tool shall be fitted with the proper size Victaulic jaw for pressing.

3.03 TESTING

A. Factory Acceptance Testing:

1. None.

B. Pre-Operational Testing:

1. Witnessing: All field-testing shall be witnessed by the Owner Representative provide advanced notice.

2. Provide equipment and apparatus required for performing inspections and tests.

a. Correct defects and repeat the respective inspections and tests.

3. Prior to initial operation, the piping system shall be inspected for conformance with the Contract Documents, and in accordance with ASME B31.1.

C. Operational Testing:

1. As specified per owner requirements.

02/08/ 17 Heavy Equipment Maintenance Building 43 12 34- 12 Conformed to Include Addenda

3.04 TRAINING

A. Training shall conform to TRAINING Section (01 79 10). The number of training session and hours for each craft shall conform to the requirements of TRAINING Specification Section.

B. Direct the technical representative to provide training to designated District maintenance personnel in operation and maintenance of the equipment listed in this specification.

1. .

3.05 EXAMINATION

A. Coordinate and field verify the actual dimensions required to construct the equipment prior to fabrication.

3.06 PROCESS START -UP REQUIREMENTS

A. Require manufacturer to inspect system before initial start-up and certify that system has been correctly installed and prepared for start-up as specified in this Section.

**END OF SECTION*

02/08/17 Heavy Equipment Maintenance Building 43 12 34- 13 Conformed to Include Addenda

OTSeries

• COMPRESSOR

QTSeries QT Pro 5-151 QT Max 5-151 QT-54

Premium Features

OT Compressor Features

• Splash Lubricated Two-Stage • Cast-iron Crankcase, Cylinders and Flywheel • Stainless-Steel Reed Valves with Valve Bumpers

• Ductile Iron, Double Throw Crankshaft • Industrial Ball Bearings

• Two-Piece Aluminum Connecting Rods • Fin and Tube Intercooler • Sight Glass Oi l Gauge on OT-5, OT-7.5 and OT-1 0 • Bayonet Type Oil Gauge - OT-15; QT-Syn • Automotive Style Inlet Filter/Silencer • One-Year Warranty Standard

OT Unit Features

• Slow Speed Open Drip Proof Motors; 200, 230, 460 or 575 Volt (OT-5 through OT-15)

• 200 PSIG-Rated ASME/CRN-Coded Receiver

• ASME-Coded Relief Valves in the Inter-stage, Discharge Li ne and Receiver Ta nk

• Tank Pressure Gauge • Service Valve • Pressure Switch on Electric Models • Load less Auto-Stop/Start Controls • 200, 230, 460, 575 Volt Full Voltage Magnetic Starters1~

• Single Source Duplex Control Panels on Duplex Unitst

• Kohler, Honda and Diesel Engines • OSHA ComplaintTotally Enclosed Belt Guard • UL Listed and CSA certified electrical components • Manual Ball Valve Tank Draint • Factory Fill of Quin-Cip Lubricant • One-Year Warranty Standard • Optional NO BULL Warranty 3-Year Pump/

2-Year Package Warranty

OT Optional Configured Features

• Totally Enclosed Fan Cooled Motors (TEFC) • NEMA4 • California Code 462L OSHA Approval • Air Cooled Aftercoolers* • Automatic Tank Drain*

• Vibration Isolators on Horizontal Models* • Simplex Control Panel

• Dual Power Source Duplex Control Panel • Low Oil Level Switch* • Dual Controls (Standard on 15 HP Pro and Standard 1 0-15hp

Max Units) • Optional Tank Sizes • Base Mounted Units

*included on Max models tinduded on Pro models **Combination Pressure Switch/Starter or Magnetic Starter on OT·S 230-Volt Single-Phase

Combination Pressure Switch/Starter

OT-5 Pro Package with Magnetic Starter

\'lade ', the U.S A

Performance You Dema'ld.

ReliabJI ty Ycu Tn.st

Quincy QT Model Information

Unit Tank Tank ACFM Splash Approx

HP Phase Volt Size @175 RPM Lubricated QT Pro Part QT Max Part LxWxH

Configuration (Gal) PSIG Model Number Number ShipWt. (In) (lbs.)

.. •• • •• . ' ---< ---< >----

Vertical N/A 37x24x74 5 230 Simplex - 80 17.2 942 QT-5

Horizontal 251CP80HCB N/A 660 70x23x47 - - - -Simplex

Vertical 251CS80VCB 251C80VCBM 680 37x24x74 80 17.2 942 QT-5

5 230 Horizontal 251CS80HCB 251C80HCBM 660 70x23x47 --l

Duplex Horizontal 80 17.2(x2) 942 QT-5 (x2) 251CC80DC 251C80DCM 920 69x24x46 -

Vertical 253DS80VCB23 253D80VCB23M 680 37x24x74 Simplex - - 80 17.2 942 QT-5

5 3 230 Horizontal 253DS80HCB23 253D80HCB23M 660 70x23x47 - l --

Duplex Horizontal 80 17.2(x2) 942 QT-5 (x2) 253DC80DC23 253D80DC23M 920 69x24x46 -1-- -- ----f

~~~~,!1/iJl0~4x74_ B 71 OHCBM 740 70 :3~.,.....-

\..

___. -- - ---120 22.6 (x2) 1026 QT-7.5 (x2) 271CC12DC 271C12DCM 1078 78x28x55

-+- ---+ --I

273DS80VCB23 273D80VCB23M 720 37x24x74 80 22.6 1026 QT-7.5 - - --

7.5 3 230 -- 273DS80HCB23 273D80HCB23M 740 70x23x47 _.;I - -...-.-;

2 73Df2DC23M ... Duplex Horizontal 120 22.6 (x2) 1026 QT-7.5 (x2) 273DC12DC23 1078 - 78x28x55

V ertical - ~- -- --

2103DS12VCB23 . 2103D12VCB23M Simplex . - 120 35 968 QT-10

I 2103DS12HCB23 2103D12HCB23M T 10 3 230 Honzontal '--- - - -- - --

Duplex Horizontal 200 35 (x2) ----1

968 QT-10 (2x) 2103DC20DC23 2103D20DC23M

Simplex Horizontal 120 51 923 QT-15 2153DS12HCA23 2153D12HCA23M 15 3 230 -

Duplex Horizontal 200 51 (x2) 923 QT-15 (x2) 2153DC20DC23 2153D20DC23M

QT is available in five splash lubricated two-stage models from 5 HP to 15 HP. The 230-volt single-phase and three-phase Pro and Max part numbers

are listed on the chart above. All Pro and Max part numbers are voltage specific. See your Quincy Compressor distributor for additional voltages and

part numbers. • . .

QT Pro Package 5-15 H P

• ODP Motor • Motor Overload Protection

• Ball Valve Tank Drain • Automatic Start/Stop 5 to 10 HP • Dual Control on 15 HP

• NO BULL Warranty Available

MAX Units Include:

Air-cooled aftercooler

QT Max Package 5-15 HP

• ODP Slow Speed Motor • Motor Overload Protection

• Automatic Tank Drain • Automatic Start/Stop 5 to 7.5 HP

• Dual Control on 10-15 HP

• Low Oil Level Shutdown

• Air Cooled Aftercooler

• NO BULL Warranty Avai lable

Low oil level switch and magnetic starter{ panel

OTMAX Unit

Package I OT-1 0 Vertical

1000 40x30x75

850 78x28x55

1660 106x30x64 ---4

995 78x28x55

1900 106x30x64

Engine Driven OT engine driven models are available with a gasoline Honda or Kohler engine or a diesel

engine. Honda and Kohler engines are electric and pull start. Diesel engine is electric start

only. Battery and cables not included.

I I l I I I I ; Fuel Engine : Tank Tank Size ! Sp!ash ACFM LxWxH i A~prox '"'y I HP Br d I C f" t" I (G I) , Lubncated @ 175 . RPM Part Number (I ) ! Shtp Wt. , pe !

1 an on tgura ton , a

1 Model , pstg n I (lbs.)

Diesel 10 Diesel

11 Honda

Gas 13

14 Kohler

OT-7.5 with Kohler Engine

Horizontal 30

QT-7.5

QT-5

OT-7.5

QT-7.5

22.0

18.7

23.6

23.6

Maintain Your Equipment with Genuine Quincy Parts and lubricants

Ouin-Cip and Ouin-Cip D premium-quality lubricants protect against high temperatures

and extend equipment life by red ucing frictional wear on compressor bearings and

cylinders. The polyester washable air filter element on the OT-5 through OT-15 is 99%

efficient at 1 Micron. Regular use of Quincy genuine parts and lubricants add years to the

life of your compressor.

II I

EWK Kit- 3/ Quin-Cip D

990 D207Y30HC

1060 G211 H30HCB 1060 I G21 3H30HCB 42x21 x40

550 515

515

502 1060 G214K30HCD

Compressor Selection Before purchasing a compressor you need to know the CFM requirement of all the

tools that wi ll be running at one time, maximum PSI and electrica l characteristics

if applicable.

Tool Guide

Brad Nailer

Framing Nailer

3/8" Impact Wrench

1/2" Impact Wrench

1" Impact Wrench

Drill

3/8" Air Ratchet

Grease Gun

Nibbler

Mini Die Grinder

Air Hammer

Air Reciprocating Saw

Paint Spray Gun

Angle Polisher

Orbital Sander

Straight Line Air Sander

Average CFM @ 90 PSI***

2

3

2.5 to 4

4to 5

10

3 to 6

4.5to 5

4

4

4to 6

6

7

7 to 9

8

6to 9

8

**Note: See tool manufacturer for exact CFM and PSI requirements. CFM- Cubic

Feet per minute. The volume of air

measuring the compressor's capacity or the amount of air the compressor wi ll

deliver. PSI- Pounds per square inch. This is the measurement of pressure or the

force contained in the compressed air.

Quincy recommends you allow 20-25% for additional tools, future growth and/or the possible air leaks downstream from your compressor. If a compressor is undersized your tools will not function properly. Electric motors are designed for 6-8 starts and stops an hour.

At Quincy, Your Safety is Our Priority Safety comes first in everything we do. Quincy two-stage compressor units

have three ASME code relief valves to keep you safe- one each in the compressor head, discharge line, and tank. All external wiring is wrapped

in heavy-duty flexible conduit (excluding 2V41 C60VC).

ASME code relief valve Heavy-duty flexible conduit

Quincy Refrigerated Air Dryers

Quincy refrigerated ai r dryers allow plant equipment to run efficiently, and process

more reliably, by providing the cleanest compressed air utility possible.

Payback starts immediately upon start up.

• High-temp dryers

• Cycling & non-cycling designs • Environmentally friend ly refrigerant • Two-valve balanced system on all units

• High performance heat exchangers • Easy access, powder-coated cabinets

• Fully instrumented

AIRnet Premium Piping

AIRnet can be installed three times faster than conventiona l pipe, greatly

reducing installation costs. All pipe can be cut to size with an AIRnet tube

cutter. Ranging in sizes 3/4", 1", 2", 21/2", 3", 4" and 6".

AIRnet "push-and-twist" engineered polymer fittings provide leak-free alignment. Diameters up to one inch can be hand tightened.

Larger diameters are tightened with a spanner wrench. Plus, AIR net comes with a 1 0-year guarantee on fittings and pipes against any damage

resu lting from material defects.

• Watertight; resistant to four times working pressure (764 PSI)

• Thermo tested according to ISO 580-1973 • Vibration tested for 3 mill ion cycles at different amplitudes and

frequencies • Approved for outdoor installation

• 500,000 cycle pressure pu lsation test with impulse pressure variation

from 0 to 1.5 times design pressure

OT-10 Horizontal

OT·10Vertical

QPNC·Small Dryer QRHT-50 Dryer

..,

QT Series-Tough Inside and Out

8 Optimum Strength . Aluminum head for strength and optimum heat dissipation.

0 Pressure Relief ASME-code interstage pressure relief valves.

0 Positive Sealing Integrity Graphite cylinder and head gaskets for positive sealing integrity.

0 High Efficiency Cast-iron cylinders maintain

rigid tolerances for high efficiency.

G Extended Piston life Industrial-class bearings ensure long operating life.

0 low Oil Temperature Extra-capacity oil reservoir assures low oi l temperature.

0 Durable Construction Cast-iron construction for dependability and smooth operation.

QT Basic Compressors

0 Built-In Compressor Protection Two-piece connecting rods make service easier.

0 Maximum Performance High-efficiency fin and tube intercooler reduces inter-stage air temperature for maximum performance and increased valve life.

G) Trouble-Free Operation Balanced counter-weighted crankshaft assures smooth, trouble-free operation.

CD Minimized Downtime Fan type cast-iron flywheel delivers a powerful flow of air across the intercooler, cylinder and heads for effective unit cooling and smooth operation.

CD Maximized Strength Valve design provides the highest volumetric efficiency in the marketplace, using stainless-steel valves for maximum strength.

M d 1 : Typical Bore LP Stroke I N b f C 1 M' RPM : * ACFM @17 5 PSIG Max. [I ACFM @17 5 PSIG I Shipping 0 e , HP Range inches inches um er 0 Y · '"·

1 @ Min. RPM I RPM @ Max. RPM Weight

I I ·

QT-54 5 2.75 2.00 V4 550 6.40 1420 15.2 135

QT-5 5 4.00 3.00 2 400 7.00 1060 17.2 140

QT-7.5 7.5 4.50 3.00 2 500 11.20 1080 22.6 150

QT-10 10 5.00 3.50 2 550 19.00 1000 35 220

QT-15 15 4.50 3.50 V4 600 32.10 1150 51 365

Powerful Performance The Quincy QT reciprocating piston air compressor is more than just

your typical splash-lubricated two-stage. The highly efficient, robust

QT delivers more air (CFM) per brake horsepower while consuming

less energy. We use cast-iron where it's needed for strength and durability, and aluminum where it's needed for optimum cool ing

and long life. A Quincy compressor may cost you a little more up

front, but over time, the long lasting performance will save you

money.

What Makes It A Quincy?

Compressor Head, Gaskets and Valves • Aluminum head for cooler operating temperatures and

longer life.

• Graphite cylinder and head gaskets for positive sealing and improved performance.

• Stain less-steel, corrosion resistant reed valves with controlled lift for maximum efficiency.

lnterstage Intercooler • Finned-copper-tubed intercooler dissipates excess heat from the

first stage of compression to the second-stage, helping to

eliminate carbon build up in the head and increase valve life.

Flywheel • Large, ba lanced cast-iron flywheel for smoother operation, angled

for maximum cooling across the compressor for longer life.

Rings • High performance, automotive-style rings allow less than

6 PPM oi l carryover.

Crankshaft • Balanced counter-weighted crankshaft for smooth, trouble-free

operation.

Construction • Cast-iron cylinder, flywheel, and crankcase for dependability.

• The extra-capacity oil reservoir assures low oi l temperatures for

lasting performance.

Superior Components

Quincy packs a one-two punch when comparing components

to lower priced compressors. We feature IEC magnetic starters,

premium motors, high quality pressure switches, metal automotive

style filter/si lencers, and a manual ball valve-style tank drain.

OT-7.5 Vertical

I NPT BALL

VA LVE

Cor.I'RESSORS OT·5 PLT·S

OT·7.5 PLT·7.5

OT·IO INDUSTRI AL

OT · I 0 CLIM ATE CONTROL

8

' A' NP T INTAKE

.25

LEGEND A 8 I 24.75 I 24 75 I 24 75 I 24.75

I 1/4 27.05 I 1/4 26.07

I

40.00

68.00

71 '98

c D 51. 71 3/4 51.71 3/4 52' 15 3/4 52' 15 3/4 55. I 9 55 , I 9

7 I

I /1PTIONAL DRYER FOR ( CLI MATE CONTROL UNITS

6

NOTES:

NPT

HOLES SIZE FIT . 50 DIA BOLT

ON SPRE ADS AS SHOWN

I J ALL DIMENSIONS GIVEN IN INCHES. 2J ALLOW A MINIMUM OF 12 INCHES ON All

SIDES FOR SERVICE AND COOLING . 3J OT·5, OT·7.5, AND OT· IO ARE

SPLASH LUBRICATED COMPRESSORS . 4) PLT·S AND PLT·7.5 ARE PRESSURE

LUBRICATED COMPRESSORS .

5

59.58

EMi REF: 01· 10 IOMP

3

REFERENCE ONLY UN LESS SIGNED AND DATED BELOW

CERT If lEO BY:

B II J REORAWNHKIIUIOII 21 UPDATED OT·IO DATA:

OT·IO WAS JH' DISCH. OT·IO IS 111' TALLER.

PE!t'ai!IAHCE DATA

fOR MODEL:-----------

CUSTOMER:=::--- --------CUSTOMER ORDER : _________ _

SHOP ORDER I:-------------­BILL Of MA T£R IAL 1:--------

CONPRESSOR: :::----------­CONPRESSOR RPM:-:-.,--------PISTON DISPLACEMENT: _______ _

fREE AIR DEliV[RY : :-:--------­PRESSURE SWITCH S[TT lNG: PILOT SETTI NG: _________ _

BASE NUMBER: --------- --

MOTOR HORSEPOWER: --------­MOTOR RPM:------- ----­VOLTAGE: -----------­HERTl: -----------­PH ASE:------------

MOTOR PULLEY PITCH DIAMETE R: _ ___ _

LATEST RECORD Of CHANGE 1:-- ----

SPECIAL EOU IPNENT: ________ _

iill .. tiC_[_![!!

~~--"

"" lUlU ... ,,

---'" OINENSIONAL, OT, 2 CYLINDER

120 GAL TANK NOUNHO SI MPLEX 11 IIDI'III UU llf~IU. I IOI AU OUlt UPII

EDOT2 12ST I 'ij ::n:~ ::H:t1J~~J m~~J~P I.OU UIS ! IIIil I Cf I

2

COMPRESSO R

FILTERS

COALESCERS

ABSORBERS

ELEMENTS

MIST ELIMINATORS

-7

A SOLUTION FOR EVERY AIR QUALITY ))) TECHNICAL TABLE

I I I I

Free space I Normal Maximum Connections/ Dimensions for cartridge .

. I t We1ght Capac1ty Pressure Port thread _ ·~- _ . rep _a<:_~':"en _

A B C D

43 25 16 232 3/8"

90 50 "6 232 1/?'

126 75 16 232 1/2"

180 100 "6 ?32 1'

288 175 "6 232 1"

504 300 16 232 1 11?"

684 400 "6 232 1 1/2"

936 550 16 ?3? 1 11?'

1296 750 "6 232 2 112"

1890 1000 16 ?3? 3"

2430 1500 16 232 3"

- 8 -

3.6 9

3.6 9

3.6 9

4.3 1.1 11.9

4.3 ' .1 11.9

5.5 1.3 "1.7

5.5 1.3 20.9

5.5 1.3 ?0.9

7.1 2 24.3

8.3 ? ?83

8.3 2 35

3 2.2

3 ?.4

3 2.9

3 4.?

3 4.6

3.9 9.3

3.9 9.9

3.9 10.1

5.9 15.2

7.9 ?4.3

7.9 27.8

Reference condition: pressure 7 bar.

(102 psi).

Maximum operating temperature of 151°F,

and 95°F, only for QAF series.

Minimum operating temperature of 34°F

))) ASME WELDED STEEL FILTERS

I I I I I Free space I

Normal Maximum . Dimensions for cartridge . Capacity Pressure Connections replacement Weight

A B C D

1800 10 150 4 42.4 20.1 33.3 25.8

2400 10 150 4 42.4 20.1 33.3 25.8

3000 10 150 6 46.8 24.~ 35.4 26

3800 10 150 6 49.8 25.2 38.6 26

4500 10 150 6 49.8 25.2 38.6 26

6000 10 150 8 57 32.3 41.3 26

8500 10 150 8 57 32.3 41.3 26

10500 10 150 8 57 32.3 41.3 ?6

~~~=---l--'--~2--+--3--~4--+-_5~~6--+-_7~r-8--+-_10-1 __ 1_2-+_1_4-1 __ 1_6~ • • • 15 29 44 58 72.5 87 102 116 145 174 203 ?32

·I~ 0.38 0.53 0.65 0.75 0.83 0.92 1 1.06 1.2 ".31 ".41 1.5

311

316

363

368

392

926

9-14

953

For other compressed air inlet pressures, multiply

the filter capacity by the

following correction factors

tO

...... Slzo NetMAM A • c o_F OJ

0 P I o 2.38I0.26 IG318

2.30,0.261 G 112 2.3$ 0.26 _ G 1/2

18.40113.5 I1.01IO.J9h.11I4.SIIl.S4IO.OI I 2.61 I 2.851 ID.35 I G 1 '"""""'! . ffi~

Go~1m 0 e~~'~'ooP

~ ,, ¢5.75 ~

3J8-18 NPT

112· 14 NPT

112-14 NPT

1·11112NPT

l ·t11/2 NPT

~ 1 l fl·l1'1ii""NPT

,, .. ,.

(!) z :J w

~. ~

~I w

A

¢L

p

K

N

IU2 1bl

Q...F I g 1!.54 10.1 I 394 / 5.3110.4JI G2112

~: ~~~~~~~:~~~~~~~~~~~~~~~~~~~

AH d:menslons are In Inches

... Inlet for S & D filters

Slotted hole (4x) -for walt mounting

SECTION A-A

Flow Direction

t 112·111J2N"T

21/2~NPT !& 3-&NPT

l -4 NPT

'_o_l

_rSight glass

•-----Automatic drain

Ai~ a ¢0,35 .

,r

~ !j 21 /\n" Omnifit FD20 ~p ~ }. +-{ ~~(Firs! dogreaso wllh Loctlto 7063)

~ lf Tl'l M6

Filter size 5 as shown

... Outlet for

... Inlet for

S & D filters

I eoalgnatloo Recommond Torque~•

I Prea.Guago+"""*"' 2.Mib.tl

r Sight Gall 1,691b.fl

j AutOINitlc Ditlrn 2.~ Menuelthln 2.2111.n

...,

2,56

SECTION B-B

Flow Direction A

B

·~~_Q c

1 Sight glass.........._

Automatic drain ----

OIMENS DnWG

NOT APPLICABLE

Not Applicable - ·~ -~

... Outlet for G,C,V & P filters

L Slotted hole (4x) for wall mounting

fu A utomatic drain:P, G, C Manual drain:S, D, V

--

j_

~~~[J@) ACD ......,_

All "'""' ( -,---or-ol

i I Hexagon socket set screw ~~ i anual drain

u: J!, •• I 1-- "'"'-"'"' 1,.,...,. !./1 1 -1+-- ¢0,26 z l 1--l=-t----------+- --1'-..1......1..-j 8 1J N.lll I:': I Uo!UoH._ I 0.. , ... .Mcot I I •••••••UD,... I uv-JD I Approved I J ! 201W.·III ! __ ,_, r -- r _ _. I

COMPRESSED AIR SYSTEMS BEST PRACTICE

Guiney Rotary Screw WSN Wet

WSN

OPF

QMF

QCF

OAF

OPNC

QED

OMOD

OTS

QHD

OHP

QBP

ORHT

AC

Bulk Receiver Liquid 1 gaVCFM

AC

Moisture Separator

Particulate/Coarse Coalescer

SlD 0.1 PPM Coalescer, 1 Micron

Polishing 0.01 PPM Coalescer

Activated Carbon Absorber

Non-Cycling Refrigerated Dryer

Cycling Refrigerated Dryer

Modular Heatless Dryer

Small Heatless Dryer

Industrial Heatless Dryer

Heated Purge Dryer

Blower Purge Dryer

High Temp. Refrigerated Dryer

After Cooler

............

Quincy Condensate

Purifier

,'-\ s s '",

~~·

3 Micron 1 Micron ME 0.1 PPM

QMF

3 Micron OCF ME O.Ql Micron

O.Ql PPM

3 Micron QPF ME 5 Micron

SPPM

Refrigerated Air Dryer 0.01 Micron Dry Receiver

SgaVCFM QPNC Non·Cyding 0,01 PPM

OED Cycling QCF

1 Micron Receiver Particulate Sgai/CFM

OMF

Desiccant Heated Air Dryer QMF OHP-Heated Purge 1 Micron Receiver OBP-Biower Purge Particulate Sgai/CFM

-40'FPDP

High Temperature/ OMF Refrigerated Air Dryer 1 Micron ORHT-High Temp. 0.1 PPM

C2016 Quincy Compressor. All rights reserved. Printed in U.S.A. (OATF-009 01/26)

OAF 0.003 PPM

Vapor& Odors

OAF 0.003 PPM Vapor& Odors

OAF 0.003 PPM Vapor&

Odors

Air Quality Classification ISO 8573.1

Solids , Moisture 1

Oil Micron ISO PDP ISO PPM ISO

0.01 +38'F 0.01

0.01 + 38'F 4 0.003

0,01 -100'F 0.001

2 -40'F 2 0,01

0,01 -40'F 2 0.003

2 -40'F 2 0,01

0.01 -40'F 2 0.003

2 +SO'F 6 O.Ql 2

0.01 l·SO'F 6 0.003

701 North Dobson Avenue Bay Minette, AL 36507 Phone 251.937.5900 Fax 251.937 .7182 Email: [email protected]

Commercial Plumbing

Heavy Equipment Maintenance Building

8521 Laguna Station Road Elk Grove, CA 95758

TAB2

Spec Section: 43 12 34-4 Air Dryer

Tag: T971017

Model: Quincy QPNC-35

1552 Zapat a Drive El Dorado Hills, CA 95762

Phone: 916.342.3419 Fax: 916.4 67.7804

CSL# 9 69676

• COMPRESSOR

n

Refrigerated Air Dryers

Refrigerated Air Dryers Quincy QPNC Series I Non-Cycling

Quincy QRHT Series I High Temp

QPNC - Specifications & Engineering Data Non-Cycling

QPNC-10

QPNC-15

QPNC-25

QPNC-35

QPNC-50

QPNC-75

QPNC-100

QPNC-125

QPNC-150

QPNC-200

QPNC-250

QPNC-300

QPNC-360

QPNC-500

QPNC-600

QPNC-750

QPNC-1000

QPNC-1250

QPNC-1600

QPNC-1800

QPNC-2200

QPNC-2500

QPNC-3000

10

15

25

35

50

75

100

125

150

200

250

300

360

500

600

750

1000

1250

1600

1800

2200

2500

3000

17

25

42

59

85

127

170

212

255

340

425

510

612

850

1020

1275

1700

2125

2720

3060

3740

4250

5097

115/1/60 0.2

115/1/60 0.2

115/1/60 0.3

115/1/60 0.3

115/ 1/60 0.4

115/1/60 0. 7

115/1/60 0.9

115/ 1/60 1.0

208-230/ 1/60 1.5

208-230/1/60 1.6

460/3/60 1.9

460/3/60 2.3

460/3/60 2.6

460/3/60 3.2

460/3/60 4.3

460/3/60 5.4

460/3/60 5.8

460/3/60 7.3

460/3/60 12.7

460/3/60 13.7

460/3/60 19.2

460/3/60 19.2

460/3/60 22.3

230

230

230

230

230

230

200

200

200

200

200

188

188

188

188

188

188

188

188

188

188

188

188

1.5

2.2

2.9

2.9

2.9

2.9

2.2

2.9

1.5

2.9

3.6

3.6

4.3

4.3

4.3

3.6

4.3

5.0

4.3

4.3

3.6

3.6

3.7

21

21

21

21

21

23

25

25

26

26

26

38

38

38

38

41

41

41

41

41

41

41

41

14

14

14

14

14

18

19

19

23

23

23

29

29

29

29

41

41

41

41

83

83

83

83

20

20

20

20

20

31

32

32

36

36

36

40

40

40

40

61

61

61

61

61

61

61

61

57 0.5'' NPT (M)

59 0.5'' NPT (M)

70 0.5'' NPT (M)

75 0.5'' NPT (M)

75 0.5'' NPT (M)

112 1" NPT(F)

134 1.5" NPT(F) l

150 1.5" NPT (F)

198 1.5" NPT (F)

198 1.5" NPT (F)

198 1.5" NPT (F)

282 2" NPT (F)

322 I 2" NPT (F)

348 2" NPT (F)

364 2" NPT (F)

717 3" NPT(M)

739 3" NPT (M)

772 3" NPT (M)

812 6" NPT (M)

1235 6" Flange

1323 6" Flange

1323 6" Flange

1433 6" Flange

Notes: Capacity in accordance with recommended NFPA standards and CAGI standard ADF 100. Ratings based on 100"F inlet temperature, 100 psig inlet pressure and 100"F max ambient kW inputs are shown for air-cooled models including fan motors.

Correction Factors Inlet Air Pressure Correction

PSIG 60 80 1 00 120 140 1 50 180 200

A QPNC 1 0-3000 0.79 0.93 1.0 1.03 1.07 1.09 1.12 1.14

Factor

Inlet Air Temperature Correction

B

Temp: F

QPNC 10 - 250 Factor

QPNC 325 - 3000 Factor

80

1.05

1.05

100

1.0

1.0

110

0.87

0.84

120

0.67

0.69

Ambient Air Temperature Correction

Temp.'F 80

C QPNC10-250Factor 1.12

QPNC 325 - 3000 Factor 1.15

Dew Point Correction

D

Temp: F

QPNC 1 0 - 250 Factor

QPNC 325 - 3000 Factor

90

1.03

1.07

37-39'F

100

1.0

1.0

R134a

R134a

R134a

R134a

R134a

R404A

R404A

R404A

R404A

R404A

R404A

R410A

R410A

R410A

R410A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

110

0.92

0.91

45-50'F

1.12

1.2

Example One: Conditions Requirement Example Two: Conditions QPNC 500 Corrected Flow for:

Capacity

Inlet Pressure

Inlet Air Temperature

Ambient Temperature

Dew Point

Example One: Calculations Dryer Required dm required

(A) x (B) x (C) x (D)

480 (1.03) X (.84) X (1) X (1)

555 dm dryer required Select QPNC 600 for this application

480 CFM

120 PSIG

110'F

100'F

39'F

Inlet Pressure

Inlet Air Temperature

Ambient Temperature

Dew Point

Example Two: Calculations

120 PSIG

110'F

90'F

39'F

Corrected Capacity Std. Capacity x (A) x (B) x (C) x 500 X (1.03) X (.84) X (1.07) X (1)

463 dm

QRHT - High Temperature Refrigerated Dryer

Space Saving Refrigerated Dryer

ORHT Series Total Air System High Temperature Dryers integrate five different components that perform separate functions. An air-cooled aftercooler, refrigerated dryer, moisture separator, Zero Loss drain, and coalescing filter - these five components work in harmony to ensure clean dry, filtered compressed air.

• 180°F Inlet Temperature

• 3-in-1 Design • Eliminates Water, Oil and Dirt from Air

• Prevents Damage to Pneumatic Tools • Fewer Finished Product Defects • Prevents "Fish eye" Paint Splotches • Reduces Operational Downtime • Increase Profitability and Productivity

• Eliminates Air Line Purging

QRHT - Specifications & Engineering Data

High Temperature

. Max . Approx. Connections

I CFM I I Power I I ~l:~~i~ I . Model a~~~~O Voltage Cons~~t1on PSIG Ref1gerant Wt. lb. (inches)

ORHT25 25 11 5/1/60 0.4 232 R134a 20.4 13.8 17.7 57 0.5 NPT

QRHT50 50 115/1/60 0.8 232 R404A 22.6 18.1 31.0 108 1 NPT

QRHT 75 75 115/1/60 1.6 232 R404A 22.6 18.1 31.0 168 0.75 NPT

QRHT 100 100 115/1/60 1.7 232 R404A 22.6 18.1 41.0 231 0.75 NPT

QRHT 125 125 115/1/60 2.0 232 R404A 22.6 18.1 41.0 236 0.75 NPT

Notes: Instrumentation indudes: On/off switch, refrigerant suction pressure gauge and drain test button. Coalescing filter is supplied for all models.

Inlet Flow SCFM

Model I so•F PDP 40•F PDP

QRHT25 25 20

ORHT 50 50 40

QRHT75 75 60

QRHT 100 100 80

QRHT 125 125 100

SCFM flow is rated at 180'F max. inlet 100 psig and 100'F ambient

Compressed Air Systems Best Practice

AC

OWS Moisture Separator

QPF Particulate/Coarse Coalescer

QMF SID 0.1 PPMCoalescer, 1 Micron

QCF Polishing 0.01 PPM Coalescer

CXNT Xtra 0.001 PPM Coalescer

OAF Activated Carbon Absorber

HTDT High Temperature, 1 Micron

OPNC Non-Cycling Refrigerated Dryer

OED Cyding Refrigerated Dryer

OMOD Modular Heatless Dryer

ODTS Small Heatless Dryer OHD Industrial Heatless Dryer

QHP Heated Purge Dryer

QBP Blower Purge Dryer

QRHT High Temp. Refrigerated Dryer

AC Alter Cooler

DP Drain Point

Quincy Condensate

Purifier

QWS Bulk

Liquid DP6

QCF Desiccant Heatless Air Dryer 0.01 Micron QDTS-Small O.D1 PPM OHO---lndustrial

DP7 -40'F PDP

OCF O.Q1 Micron O.D1 PPM

DP8

QPF 5 Micron 5 PPM DP9

Desiccant Heated Air Dryer QHP-Heated Purge OBP-Biower Purge

-40'F PDP

High Temperature/ Refrigerated Air Dryer ORHT-High Temp.

DP10

QMF 1 Micron Receiver

Particulate SgaVCFM

OMF HTDT

1 Micron Particulate

QMF 1 Micron 0.1 PPM

DP11

Receiver Sgai/CFM

OAF 0.003 PPM Vapor& Odors

OAF 0.003 PPM Vapor& Odors

OAF 0.003 PPM Vapor & Odors

Air Quality Classification ISO 8573.1

Solids 1 Moisture 1 Oil Micron ISO PDP ISO PPM ISO

O.D1 + 38'F 4 O.Q1

0.01 -40'F 2 0.003

2 -40'F 2 O.Q1

O.D1 -40'F 2 0.003

2 +SO'F 6 O.D1 2

0.01 +SO'F 6 0.003

Approximate Uquid Removal 100 CFM, 100 psi, 80'F, 4000 hrs./yr., 2 PPM

~ Gallons Drain Gallons~ Gallons Point per Year Point per Year Point per Year

1- 3000- 5 --1-40 9 300 2 2000__, 6 - 3000 1o 4:g<l

2 305 7 - 310 l 1 ~ 4 1300 8 310

Quality Comes in All Shapes and Sizes But Just One Color.

Quincy Has the Compressed Air Solution for Your Application.

Since 1920, Quincy's trademark blue compressors have been hard

at work building our company's reputation for quality and perfor­

mance in some of the world's most demanding applications and harshest environments.

We're Still Making History.

Today, you'll find that same leadership in Quincy's next-generation compressed air solutions that feature everything from smart controls

to green technologies. We know that your company is counting on

our reputation. That's why every Quincy product is designed, constructed and proven to deliver exceptional customer value before

it is worthy of wearing the Quincy name.

Our Promise to You.

As a customer you can always count on Quincy for a low cost of ownership through stable air pressu re, easy maintenance and longer

equipment life. And we back it all with some of the strongest

extended warranty plans in the industry. No shortcuts and no substitutions. That's the quality of Quincy.

The Quincy Solution

Operating at peak efficiency and providing quality product is a

priority for many of our customers. Quincy Compressor, in partner­ship with our global network of authorized distributors, strives to be your provider for all of your com pressed air system needs. From the

air compressor to filtration, to dryers and storage solutions, Quincy Compressor is your single-source provider for all of your compressed

air system needs.

• Air Compressors Quincy Compressor is a premier manufacturer of many different types of air compressors designed for a variety of

applications using different compression technologies.

For example the fami ly includes: The Quincy OT is a Reciprocating Splash

Lubricated compressor for tough everyday use. The Quincy OP is a

reciprocating fully pressure-lubricated compressor for a competitive

advantage. The Quincy OR is a reciprocating compressor designed for the most demanding conditions. The Quincy OGD 15-60 HP is a heavy-duty

gear driven rotary compressor at a competitive price. The Quincy OSI provides an industrial grade premium fixed speed rotary screw air com­

pressor. The Quincy OGV provides a premium variable speed rotary screw

air compressor designed to optimize your energy efficiency.

• Compressed Air Treatment Quincy Compressor is your single-source

provider of compressed air treatment products to complement your air compressor. Quincy provides refrigerated air dryers, desiccant air dryers, compressed ai r fi ltration from 5 to .01 micron, condensate drains,

condensate management systems, storage solutions, and flow control

valves. Quincy Compressor is truly a single-source provider for all of your compressed air needs.

• Genuine Parts Genuine Parts from Quincy Compressor keep your equip­

ment running like new. When servicing your Quincy compressor, insist on Genuine Quincy parts. Not only will you save time and money, but you will

gain the peace-of-mind from using on ly the highest quality parts worthy of the Quincy name.

• System Controls Whether you have one air compressor or many from

different manufacturers, Quincy Compressor provides you with a way to control and monitor all of your system components in your compressed air

system in a way that maximizes your energy efficiency. Whether you need to control your system on site or from half way around the world, Quincy

Compressor is your source for re liable, efficient controls.

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