annual report 2013 - global pump investment€¦ · global pump investment jurgen geboers –...
TRANSCRIPT
Global Pump Investment (GPI), founded in
1997 as an investment company, participates in
organisations with a strong product and/or service,
which are or aim to be active in a niche market.
GPI has developed to become an investment
company with a strong international character with
a focus on maritime and industrial markets.
Vision
The primary goal of GPI is the optimisation and
growth of existing organisations. A distinctive
mission statement and vision are a fundamental
part of its strategy. People, Planet, and Profit are
key elements in the realisation of the common
objectives agreed within GPI.
Mission
The objective of GPI is to be passionate and
innovative in its drive to ensure organisations grow
and excel in niche markets. To generate synergy,
develop relationships, and to utilize potential.
This motivates the employees of the GPI group,
and makes them feel responsible for achieving
a minimum profit of 15% through the optimisation
of business processes.
Organisations that are part of the GPI group share
the same clearly recognisable corporate identity.
Global PumpInvestment
Global PumpInvestment
Mission Vision
GlobalPumpInvestment2013 1
In this Annual Report
Global PumpInvestment
Global PumpInvestment
3 Directors’Report2013
4 MarketingdepartmentgetsGPIGroupsolidlyestablished
6 ReviewandoutlookSnijdersIntelligentAutomation
8 MarFlexdesignsPropyleneOxidecoolingsystemforStoltTankers
10 TrafigurachoosesMarFlex
12 Enteringtheoffshoremarketwellprepared
14 Partnershipasabasisforastrongcompetitiveposition
16 Knowledgeascompetitivefactor
20 DNVGLcertifiesMarFlexoffshorepumps
24 ModernpracticallearningenvironmentfortankersatSTC
28 �Fromsuppliertopartner
30 PleiadesbecomesacquaintedwithMarFlexpumps
32 Lloyd’shelpsMarFlexwithCEmarking
34 TORMaimsforzerobreakdowns
36 Extensionofproductportfolio
38 Weldingatahighlevel:ISO3834-2:2005
40 Developmentsinfiguresandourapproachtohumancapital
46 ProfileGPIandorganisationaldiagram
After a number of years of stabilising of the turnover, the GPI Group has seen the return of growth, since the summer of 2013. The investments we have made in recent years in the continuous development and diversification of our product range is bearing fruit.
Directors’ Report 2013
We are now represented in many sectors, including inland
shipping, coastal shipping, deep sea shipping and the offshore
sector. The spread of the activities gives us the necessary
resilience to absorb fluctuations in the market. For example,
we can compensate for the current dip in the Dutch inland
shipping sector with our deliveries to the strongly expanding
inland shipping sector in areas outside Europe.
In the maritime sector we see a strong growth of new-build orders
for MR tankers. Even though we benefit from this development,
a critical side note is appropriate. Due to the explosive growth
of new-build MR tankers, there is a significant risk that the market
will become saturated in the medium term, and will even be
confronted with over-capacity.
In 2013, the GPI Group further expanded its partnership with
various supply companies. We created a strong, flexible shell
which we can fall back on during the further growth of our
activities. We also invested in our relationship with clients,
which goes beyond the delivery of pump systems.
With the development of the NQZR pump control and monitoring
system, which both MarFlex and Snijders Intelligent Automation
contributed to, we are able to direct the entire loading and
unloading operation on board tank ships. The information which
NQZR generates is shared with shipping companies in order to
allow them to optimise their fleet management. On the basis of
the measurements, they can improve their maintenance strategy
and therefore the performance of their ships. This is receiving
a positive response from the industry.
Snijders Intelligent Automation has also successfully been
focusing on new markets. In industries including dredging,
airports and offshore, the intelligent operating solutions of
Snijders are applied with increasing frequency.
Control over our market position, over the processes on board
and over the relationships with stakeholders – it is on this basis
that we wish to continue to expand. For 2014, we are expecting
a slight growth in our results, as GPI Group. Considering our
healthily stocked order portfolio, we expect this growth to
continue in 2015.
Yours sincerely,
Global Pump Investment
Paul van Beveren
Global Pump Investment 2013 3Global PumpInvestment
Global PumpInvestment2 Global Pump Investment 2013
Global PumpInvestment
Global PumpInvestment
� �Jurgen�Geboers�–�Marketeer
GlobalPumpInvestment2013 5
Marketing�department�gets�GPI�Group�solidly�established�
MarFlex and Snijders: two strong brands
Aclearbrandidentityisofgreatimportanceforevery
organisation,saysJurgenGeboers,whowasrecruitedtosetup
andleadthemarketingdepartment.‘Themiddlemarketsegment
ischanging’,saysGeboers.‘Intheconsumermarketweseemore
andmorecompaniesdisappear,iftheyarenotabletochoose
acleardirection.Customerseitherwantabudgetversion,or
aqualitysupplier,whichtheyarewillingtopaymorefor.
Itisentirelypossiblethatthistrendwillalsocontinueinthe
industrial,business-to-businessmarket.MarFlexhasalways
chosenforquality,buttheimagethecompanyprojectstowards
themarkethasnotalwaysbeenclear.Thereisaneedfor
recognisablebrandidentity.Asacompany,thisallowsyouto
buildstrong,loyalrelationshipswithclients.Afterall,clients
arealsodrivenbyacertainphilosophy.Iftheycannotidentify
withyoubecausetheydonotknowwhattoexpectfromyou,
youwillmissout.’
CoachingForSnijdersIntelligentAutomation,themarketingdepartment
isalsodevelopingauniquebrandidentity.Geboers:‘Snijders
deliverscomplete,intelligentsystemstomanageprocesses
andtoensureclientsreachtheiraim.Theseprocesses
arebecomingmoreandmorecomplex.Thetechnological
developmentshappenatlightningspeed.Onlybykeepingan
overview,canyouofferclientsanongoinginsightintowhatis
possible.ThiscoachingroleisaperfectmatchwithSnijders.
Thatiswherethestrengthofthecompanylies.’
DirectingWhoarewe?Whydowedothethingswedoonadailybasis?
Wheredowewanttobeinayear?Thesearequestionsevery
organisationshouldbeabletoansweraboutitself,without
hesitation.Thisisonlypossibleifcompaniesknowwherethey
comefrom.‘Everyorganisationcomesfromacertainculture.
ThefoundersofMarFlexwereverydrivenpeople.Fromthis
ambition,theelectric-drivedeepwellpumpsevolved.Change,
innovation,improvement–thesewerethedrivingforcesfrom
thebeginning.Theclientswerealwaysatthecentre;itwasfor
themthatMarFlexwantedtomaketheimpossiblepossible.
Youcanstillseethisdeterminationinthecompany.Wewant
togivecustomersacare-freeexperience,andgetthemready
forthestandardoftomorrow.Wedemandthatdirectingrole
forourselves.Thismeansthatwecontinuallyinvestinthe
improvementandqualityofourproductsandservices.’
MarFlex and Snijders Intelligent Automation have had a professional marketing department since 2013. The department will shape a recognisable identity in the market for both companies.
Overthecourseofthisyear,wewillkeepbuildingonthebrand
identityofMarFlexandSnijders,andimplementitbothinternally
andexternally.Onthisbasis,acontributionismadetotheplans
forthefutureforbothcompanies.Geboers:‘Itisouraimtowork
closelytogetherwiththeotherdepartmentsinordertogive
marketingasolidfoundationintheorganisation.’
4 GlobalPumpInvestment2013
Aftercarryingoutagreatdealofrepetitive
projectworkin2012,wemainlyworked
onsingleclient-specificprojectsin
2013.Ourabilitytoinnovatewastested.
Weinvestedinamassingknowledge
aboutnewproducts,techniquesand
newstandardsandrequirementswe
havetomeet.Anumberofcolleagues
followedatrainingatCubicinDenmark,
amanufacturerofpanelsystemswhich
areusedinthedredgingindustry.
SnijdersIntelligentAutomationbecamea
certifiedCubicsystembuilderlastyear.
Inordertoraiseourservicelevel,we
investedinsoftwarewhichwecan
usetofindlinksbetweenfaults,inthe
rareinstancestheyoccur.Thismeans
wearebetterabletodeterminewhen
preventativemaintenancehastobe
scheduled.Thecomparingofservice
reportsenablesustoanalyseoursystems
pro-actively,andimprovethemwherever
necessary.
Duringseveralsessionsof“strategicstaff
planning”wefocusedattentiononthe
competencesofouremployeesincluding
themanagement,in2013.Thishasledto
therecruitmentofseveralnewcolleagues,
andspecifictrainingcourses.
Weherebyconsolidateourentire
organisation,andinvestinbettercontrol
ofourlogisticalprocesses.
Theinvestmentswemadein2013
areweighingonourfinancialresults.
Weexpectthattheinvestmentswemade
willtranslateintonewprojects,andthe
continuationofthegoodrelationships
withexistingclients,in2014.
In2014,thedevelopingofourbrand
identityhasourfullattention.Wewill
translatethisintothesubjects“product
improvement”and“innovation”.Weare
alsore-examiningthelogicofconcepts
whichhaveapparentlybeenthoughtout.
Forexample,wearehelpingoursister
companyMarFlextomaketheoperatingof
theirpumpsystemsevenmoreattractive
tocustomers.Productdevelopmentis
“neverending”,assupplierscontinuously
launchnewcomponentsonthe
market.Wearekeentoimplementtheir
innovationsinourownsystems.Together
wecanprovideanoptimalresponsetothe
wishesofendusers.
Jan Hofman
CEO
2013 was a year in which Snijders Intelligent Automation invested a great deal in its relationships with existing and new clients, amassing knowledge and the further optimisation of internal business processes.
Review and outlook Snijders
GlobalPumpInvestment2013 76 GlobalPumpInvestment2013
StoltTankersusesacoolingsystem
whentransportingpropyleneoxide.
Duetoitshighvolatility,thissubstance
mustbecooled,andtransportedunder
pressure.StoltTankersisoneofthe
fewtransportersinthechemicalmarket
abletoofferthis.‘Notallterminalsare
abletohandlepropyleneoxidecarried
athigherpressure’saysPaoloEnoizi,
DirectorTechnical&InnovationatStolt.
‘Lowertransportandunloadingpressures
canonlyberealisedbycoolingthe
cargooverlongvoyages;atripfromthe
UnitedStatestoChinacantakeupto
50days.Ifpropyleneoxideisnotcooled,
youhaveaproblem.’
ReliabilityWhileStoltTankershashadcooling
systemsformanyyears,findingnewand
moreefficientwaystoprovideproducts
andservicesisessentialtolong-term
competitivehealth.Stoltcurrently
managesafleetof85chemicalparcel
tankers,oneofthebiggestplayersin
themarket.Whilecostsareimportant,
safetyalwaystakesprecedence–and
theneedforsafeandreliableequipment
isessentialinchoosinganysupplier,
saysEnoizi.‘Thecargohandlingsystem,
includingthecoolingsystem,formsthe
heartofourships.’
First class design partnerMarFlexrespondedproactivelytothe
requesttodesignacoolingsystem.
Enoizi:‘WelikedhowMarFlexresponded
toourfunctionalspecifications.
Theyimmediatelyinvolvedafirstclass
specialistincoolingtechnology,and
consultantengineersforfluiddynamics.’
Thecoolingsystemisdesignedusing
CFD(ComputationalFluidDynamics)
simulationsoftware,forthevery
predictableenvironmentitcreates.
MarFlexevenbuiltasmallprototype.
‘Thatwasaneyeopener’,saysEnoizi.
‘Ifyoulookattheenergyconsumption,
aninterestingsavingemergesforus.
Thesystemwasbiggerandheavierthan
wewereexpecting.Thismadeusthink
aboutthesystemrequirementswehad
setout.Thefinalspecificationsarenot
yetfixed,butwearenowconvinced
MarFlexcanbuildthesystem.Therestis
aquestionoffindingtherightdimensions,
whichmeettheactualfunctional
requirement.Consideringtheworkwe
haveinvestedinitsofar,thisfinetuning
isrelativelysimple.'
ThecoolingsystemdesignedbyMarFlex
canbeappliedtobothretrofitting
ofexistingships,andnewships.
StoltTankershasvariousnewbuilding
projectsrunning,andmaywishtoinstall
theMarFlexpumpandcoolingsystem
onanumberofnewtankers.
To be considered as a supplier for Stolt Tankers’ fleet of sophisticated chemical ships, MarFlex must be able to deliver a cooling system for the cargo, in addition to the pumps. We have designed a solution for this, in partnership with external experts.
GlobalPumpInvestment2013 9
� �Left:�Richard�Beek�–�Commercial�Manager�
Right:�Paolo�Enoizi�–�Director�Technical�&�Innovation
MarFlex designs cooling system for Stolt Tankers
8 GlobalPumpInvestment2013
TheSwedishshippingcompany
WisbyShipmanagement,whohavebeen
asatisfiedcustomerofMarFlexformany
years,actasatechnicalconsultantfor
Trafigura.Trafiguraisagloballeader
ininternationalcommoditiestrading
andlogistics.Trafigurainvested
USD27milliontodevelopamulti-
modaltransportationsystemin
Colombia.Thisdevelopmentwill
alloweasier,saferandmoreefficient
transportationofcoalandother
commoditiesalongtheMagdalenaRiver.
Partoftheinvestmentisamodern
bargefleetforcarryingcrudeoils.
InpartnershipwithWisby
ShipmanagementandTrafigura,
MarFlexdevelopedthepumpsystem
forthis.Thesystemiscapableof
pumpingalargevarietyofdifferent
productsreliably,safely,andefficiently.
Itisanenormousimprovement,
comparedtotheconventionalpump
systemsusuallyseeninthe
UnitedStates.
MarFlex
suppliedthe
deepwellpumps
(typeMDPC-200)
andpowerpacks
fortwentybarges
in2013.Trafigurahas
nowplacedanorder
fortenfurtherships.
Inadditiontothis,
MarFlexalsoprovides
thepumpsystemsforeight
MRchemicaltankerswhich
Wisbyiscurrentlyhavingbuilt.
Thesetankerswillalsobeadded
totheTrafigurafleet.
GlobalPumpInvestment2013 1110 GlobalPumpInvestment2013
Trafigura chooses MarFlex
GlobalPumpInvestment2013 13
� �Frank�Dikmans�–�Manager�Projects
Entering the offshore market well prepared
‘Afterenteringintothecontract,we
immediatelystarteddrawingupaplan
ofaction,andputtingtogetheraproject
team’,saysFrankDikmans,Manager
ProjectsatMarFlex.‘Intheplanofaction,
weexplainedtheprojectcontent,setout
dutiesandresponsibilitiesandoutlined
theprojectorganisation.Theplanwas
presentedtoallpartiesinvolvedata
kick-off.Itisimportantthatdutiesand
responsibilitiesareknown,andthatthey
arepickedupbyeveryone.Wecanonly
makethisprojectintoasuccessand
ensurewebuildupagoodreputationin
theoffshoremarketbyworkingtogether
as“teamMarFlex”.’
In controlMarFlexchosetoworkwitha
compactprojectteamconsistingof
fourmembersandafewworkgroups.
Alldisciplinesarerepresentedinthe
team.Thecommunicationstructures
areclearandeffective.Duringproject
meetings,actionanddecisionlistsare
used.Duringmeetingswithexternal
parties,agreementsarerecordedinso
called“MeetingMinutes”,andsigned
byallparties.‘Byusingthisaccurate
workingmethod,wearedemonstrably
incontrolateverymoment,andour
progresscanbemeasured’,saysDikmans.
‘ThisisnotjustgoodforMarFlex,but
alsobuildstrustwiththeclient.Trustis
extremelyimportantinoffshoreprojects.
Boththeshipbuilderandtheendclient
regularlycheckwhetherwemeetthehigh
standards.’
ImpressedThankstothecarefulpreparation,
MarFlexwasabletofullyliveuptothe
expectationsofCoscoShipyardandDana
PetroleumLtd.atthe“pre-inspection
meeting”andthe“postqualityaudit”.
Duringthepre-inspectionmeeting,our
clientandtheendclientassessedthe
qualitysystemofMarFlex,andprovided
abroadoutlineofthework.Thepost
qualityauditconsistedofaqualitycontrol
whentheprojectwasalreadyrunning.
‘Variousproductionissuescameup.
Howdowedealwithweldingcertificates?
Howdowedeliverthemanufacturing
recordbookattheendoftheproject?
Theclientandendclientinformed
usimmediatelyafterbothmeetings
thattheywereimpressedbyour
organisation.’
With the delivery of pumps for a new FPSO of Dana Petroleum Ltd. MarFlex is taking its first steps onto the offshore market. A good preparation and accurate project management convinced our client and the end client of our professionalism.
12 GlobalPumpInvestment2013
ThecooperationbetweenMarFlexand
ABBdatesbacktothenineties,andhas
developedintoatruepartnership.‘Inthe
beginning,wehadtomakeagreateffort
tomeetthetechnicalspecificationsof
MarFlex’,SalesManagerJohanScholten
remembers.‘Overtheyears,thedemands
ofthemarkethavebecomeincreasingly
exacting.Wehaveadjustedourproducts
tomeetthesedemands.’ABBdeliversa
totalofoverfortytypesofexplosionproof
electricalmotorstoMarFlex,andthebasic
specificationsforallmotorsarethesame.
ServicesScholtenvaluesthehighdegreeof
opennessinthepartnershipwithMarFlex.
‘Inthepast,wetalkedtoeachotheras
clientandsupplier,butnowwetalkmore
likepartners.Weknoweachother’s
insandoutsandknowwhattoexpect
fromeachother.’ForMarFlex,ABBisa
strategicallyimportantsupplier,whois
increasinglywellplacedtorespondto
specificrequirementsinthemaritime
sector.
MartinvandenOort,PurchasingManager
atMarFlex:‘Shipsarefloatingplants.
AstrengthofABBisthereforetheir
worldwidedealernetwork.Youcanhave
theirmotorsrepairedineveryport,
worldwide.Wehaveanumberofmotorsin
stock,whichweareabletosendtoclients
immediately,incaseofanemergency.’
Throughouttheyears,ABBhasimproved
itsservicetoMarFlex.Thecompanyisable
toguaranteeincreasinglypromptdelivery
times,whichMarFlex’sclientsaskfor.
Currently,theentireafter-servicesystem
isbeingpulledintoevensharperfocus.
Agoodserviceinfrastructureisimportant
toMarFlex.VandenOort:‘Inthemaritime
sector,youarejudgedbythespeedwith
whichyouresolveproblems.Oursuppliers
havetorealisethis.Ifthereareproblems
withtheirproducts,wewantthemto
respondquickly.Thiscertainlyapplies
tothemotor,whichisacrucialpartof
ourpumpsystem.Abadlyperforming
motorhasanimmediateimpactonour
reputation.Asclientsseethepump
systemasonewhole,weexpectour
supplierstohavethesamecommitment
towardstheirproductsaswehave
towardsourpumps.Theycontributeto
ourcompetitiveposition.’
Energy efficiencyTherangeofABB’smotorsiscontinuously
adjustedtothechangingwishesand
requirementsofclients.Nowadays
everythinghastobesmallandcompact,
whilstenginepowersincrease.Energy
efficiencyisalsoatrend.Scholten:
‘Societyalsoexpectsustomakeships
andportsmoregreen.Increasinglyoften,
thestrictenergystandardsforelectro
motorsinindustrialsettingsarecopied
tothemaritimesector.Wealsorespond
tothis.’VandenOort:‘Itisallabout
efficiencynow.Ourclientsaskforthis.In
thefuture,wehopetofurtherincreasethe
efficiencyofoursystem.Thepartnership
withABBhascertainlynotreachedits
conclusionyet.Aslongastheyhelpus
thinkofproductimprovementsandways
tobetterserveourclients,westillhavea
waytogo.’
ABB has been MarFlex’s supplier of explosion proof electric motors, for many years. These form a crucial part of the pump system. ‘Clients see the combination of our products as an entirety.’
GlobalPumpInvestment2013 15
� �Left:�Martin�van�den�Oort�–�Purchasing�Manager�
Right:�Johan�Scholten�–�Sales�Manager
MarFlex�and�ABB�
Partnership as a basis for a strong competitive position
14 GlobalPumpInvestment2013
SnijdersIntelligentAutomationgained
in-depthinformationaboutthestandard,
in2013.‘Inthecontextofaprojectinthe
dredgingindustry,wewereconfronted
withhighenginepowers’,saysCEO
JanHofman.‘Wewantedtoupdatethe
knowledgeofanumberofcolleagues.
Inadditiontothis,wethoughtitwas
importantthateveryonewhohadto
dowiththeprojectincreasedtheir
theoreticalbaggage.Afterall,ouradvising
roletowardsclientsrequiresthatweare
abletoasktherightquestions,andare
abletoanswerthemaswell.’
NEN Advies & Training [NEN Consultancy & Training]SnijderscontactedNENTraining&
Advies,whichprovideshighquality
trainingforNENregulationsand
standards.Theinstructorsareoften
membersoftheDutchNEN-standard
commissions.NENTraining&Advies
providedatwo-daytrainingatSnijders.
ThegeneralpartwasgivenbyPouw
Jongbloed,memberoftheNEN-
standardcommissionwhichdealswith
electricalmachinesafety.RoelRitsma,
memberandchairoftheNEC17BD,the
standardcommissionfor(theassembly
of)industrialswitchequipment,
providedthein-depthpart.
‘Thegroupwetrainedwaslargeand
mixed’,saysRitsma.‘Itwasmadeupof
engineersandproductionemployees.
Awisemix:thismeansyouliftthe
standardofknowledgetoahigher
level,acrosstheentirewidthofthe
organisation.’
Product responsibilityThecurrentstandardforswitchand
distributionunitsisbeingreplacedbythe
newNEN-EN-IEC61439asof1November
2014.Itcontainsafarbetterdescription
thanitspredecessor,theNEN-EN-IEC
60439,ofhowinstallersandinspection
organisationscantestwhetherafacility
meetstherequirements.Intheinstallation
market,unfortunatelylip-serviceisoften
paidtocompliance,withoutactual
observance,saysRitsma.‘Increasingly
oftenweseeswitchunitssoldonthe
marketwhichstatetheymeetthe
standards,whilstinfacttheydonot.
Theassemblyofpanelsisacomplex
process.Byusingthestandard,youare
observingEuropeanguidelines.
CompaniessuchasSnijdersshow
productresponsibilityandarealready
anticipatingthenewstandard.
Unfortunately,therearealsoagreat
manyinstallationcompaniesthatare
lessseriouslyengagedwiththis.’
The new NEN-EN-IEC 61439 which is about to be launched should increase the safety and reliability of industrial switch and distributing systems. Installation companies which take the standards seriously are stealthily improving their competitive advantage, according to Roel Ritsma.
ReliabilityThemarketofswitchanddistribution
systemshasbeenverystronglyprice
driven,formanyyears.Buyersoftenonly
considertheshortterm.Thelow-cost
operatorsamongtheinstallersarenot
alwaysoverlyconcernedaboutstandards
andguidelines.Theconsequencesof
thiscanbedramatic,warnsRitsma.
‘Inthepast,insurancecompanieswould
automaticallypayout,ifsomethingwent
wrongwiththeswitchcabinet.Nowadays,
theytakeacriticalviewofwhathappened
inthechain.Hasaninstallationcompany
beennegligent?Thentheywillendup
footingthebill.Switchanddistribution
systemswhichmeetthestandardsstand
forsafetyandreliability.
Ofcourseagoodpriceisimportant,buta
goodpricemustnotcomeattheexpense
ofquality,andcertainlynotofsafety.
Youshouldreallyconsiderthetotalcosts
overthelifespanofaproduct;theTotal
CostofOwnership.Reliabilitycostsabit
moreattheinvestmentphase,butyou
earnitbackthree-fold.’
GlobalPumpInvestment2013 17
Knowledge as competitive factor
� �Standing:�Roel�Ritsma�–�Member�&�Chair
16 GlobalPumpInvestment2013
InteractionAsateacherforNENTraining&Advies,
Ritsmaaimstoencouragethecritical
thinkingofitscourseparticipants.
‘Wenotonlyteachpeoplewhattherules
demand,butalsowhytheydemandit.
Itisonlythenthatpeoplewillstart
askingthemselvesquestions.Inaddition
totrainingcourses,wealsoadvise
companieshowtoapplythestandards
inpractice.Afterthecoursewewere
approachedbySnijdersseveraltimes,
withquestionsthatreallymattered.
ThepeopleatSnijdersrespondedtothe
trainingwithmorededicationthanmost.’
Hofman:‘Wearecurrentlyrefurbishing
anumberofships.Ourmechanicsare
nowquestioningthemselvesunprompted,
whatispermittedwithinthecontext
ofNEN-EN-IEC61439,andwhatisn’t.
Theypickthisupinpartnershipwiththe
engineers.Agreatinteraction,whichis
partlyaconsequenceofthelargegroup
wetrained.’
Competitive positionSnijderswantstobeabletocompetewith
smallinstallationcompaniesintermsof
knowledge,andwithlargecompanies
intermsofflexibility.Thetrainingabout
NEN-EN-IEC61439formsagoodaddition
tothis.Hofman:‘Wedonotwanttojoin
inapricewar,butareaimingforquality.
Byinvestinginquality,wecanbetter
justifyourprices.’Ritsma:‘Nowthatthe
newstandardiscoming,largeindustrial
companiesincreasinglyoftenaskcritical
questionswithregardtoswitchand
distributorsystems.Thisisgoodfor
installationcompanieswithaserious
approachtostandards.Theircompetitive
positionisstealthilyimproving.Myadvice
toSnijders:makesureyouretainthe
knowledgeyouhaveaccrued,and
integrateitinyourpositioning.Letclients
knowyoupayattentiontoqualityand
operationalcontinuity.’
GlobalPumpInvestment2013 19
Knowledge as competitive factor
18 GlobalPumpInvestment2013
GlobalPumpInvestment2013 21
� �Left:�Peter�Raaijmakers�–�Manager�Technics�&�QHSE�
Right:�Rob�Vonk�–�Surveyor
DNVGLandMarFlexknoweachother
fromvariousmaritimeprojectswhich
theyhaveworkedontogether,inrecent
years.Furthermore,DNVGLhasextensive
experienceintheoffshoremarket,which
MarFlexiscurrentlytakingitsfirststeps
in.‘Beforewereceivedthisorderfrom
DanaPetroleum,wewerealreadybusy
developinganoffshorepump’,says
PeterRaaijmakers,ManagerTechnics
&QHSEatMarFlex.‘Wealreadygained
informationfromDNVGL,concerning
whichrulesyouhavetoabidebyinthis
market.Wewantedtoavoidoverlooking
things,inthedevelopments.’Inthe
offshoremarket,therequirementsare
oftenslightlymoreexactingthanin
shipping,accordingtoRobVonk,Surveyor
atDNVGL.Offshoreplatformsareinthe
middleofthesea.Vonk:‘Ashipwillcome
toport,onceinawhile,butonceyou
havecommissionedanFPSO,youcanno
longergettoit.Furthermore,atseathere
isalwayswaterandwind,whichdemands
alotfromtheparts.’
Verification schemeAttheCOSCOshipyard,intheChinese
cityofQidong,anewFPSOisbeingbuilt
forDanaPetroleum,inthenextfew
months.Theroundfloatingplatformwith
adiameterof75metreswillbefitted
with32metredeeptanks.Abovethis,
thereareself-sustainingunitsacross
severalfloors.DNVGLwasappointedas
classificationagencybyDanaPetroleum.
Vonk:‘Weclassifyinaccordancewith
ourDNVGL-offshorerules,wherebywe
assesswhetherallthepartshavebeen
assembledinthecorrectway,anddeliver
whattheyaremeanttodeliver.Inaddition
tothis,theFSPOmustmeetthe(safety)
standardsoftheBritishgovernment.
DanaPetroleumsetupanextensive
verificationschemeforthispurpose.’
Detailed documentation DanaPetroleumonlyselectedtop
suppliersfortheproject.Thecargo
pumpsaresuppliedbyMarFlex.Duringa
pre-inspection,thequalitymanagement
systemofMarFlexwasassessedand
approved.MarFlexandDNVGLthen
ensuredthatthepumpsmettheDNVGL
offshorerequirements.Raaijmakers:‘The
guidingprinciplehereisourinspection
andtestplanwhichwesetupinclose
consultationwithDNVGL.DNVGLwas
alsoalotofhelpwiththeverification
scheme,byfilteringwhichrequirements
ourpumpshadtomeet.’
The new FPSO which Dana Petroleum is currently having built in China, is intended for European waters. The partnership with top suppliers and the extensive verification scheme are certain to make this project into a success. MarFlex, in partnership with classification agency DNV, ensures that the pump systems meet the high quality standards.
Pro
jects
DNV�GL�certifies�MarFlex�offshore�pumps
‘Working together on quality’
20 GlobalPumpInvestment2013
GlobalPumpInvestment2013 23
Vonk:‘Wewereinvolvedwiththeentire
process:fromthepurchaseofthematerial
uptoandincludingthevariouspump
tests.MarFlexprovidedagreatdealof
documentation.Inoffshore,thesmallest
detailhastoberecordedcarefully.That
takesquitealotoftime.Youcanbuilda
shipinafewmonths,butthatisnotthe
casewithanFPSO.’
Positive exchangeForMarFlex,theprojectwasagood
learningexperienceintheareaofoffshore
projects,wherebythepartnershipwith
DNVGLwashighlysatisfactory.Vonkalso
confirmsthelatter:‘Wenoticedthat
MarFlexalwaysaskedthenecessary
questions,beforetheystarteddoing
anything.Wewereregularlyconsulted.
Isometimescomeacrosscompanies
wheretheproductisalreadyfinished,and
wejusthavetoputourstamponit.
Butthatisnothowitworks.Ourwork
coversanentireprocess,withinwhichwe
assessissues.’Raaijmakers:‘Duringthe
process,weoftencheckedwhetherwe
hadinterpretedeverythingcorrectly.
Afterall,theoffshoremarketisnewtous.’
Vonk:‘Weexperiencedthisasapositive
factor.Classificationagenciesare
sometimesconsideredanecessaryevil,
buttheaddedvalueliespreciselyinthis
partnership.Theanswersarenotalways
blackandwhite;youhavetoarriveatthe
answerstogether.Evenwhencompanies
donothaveaconcreteplan,weareableto
helpthem–wearealwaysopenforthat.’
22 GlobalPumpInvestment2013
DNV�GL�certifies�MarFlex�offshore�pumps
‘Working together on quality’
The STC-Group in Brielle in the Netherlands, has opened a “practical learning environment for tankers”. Shipping students, crews of tankers and employees of tanker terminals are able to practice loading and unloading liquid cargo. MarFlex provided the pump system for this training facility, which is unique in the world.
Withintheeducationalmodelofthe
STC-Group,thefocusliesondoingas
wellasreadingandlistening.Serious
investmentsarethereforebeingmade
intopracticallearningfacilitiesand
simulators.‘In2009,weappliedfora
subsidytogetherwithStoltTankersin
ordertoexplorehowwecouldallow
officerstopracticepracticalsituations
andproceduresonchemicaltankers’,
saysChantalValentijn,ProjectManager
withintheAgencyforInnovation,
Research&Developmentofthe
STC-Group.‘Thecommunication
betweenshipandshoreduringloading
andunloadingformsanimportantpart
ofthis.InBrielle,theSTC-Groupwas
involvedwiththeexpansionofits
trainingcentrefortheprocessindustry.
Wedecidedtoreserveasunkenroomfor
apracticallearningenvironmentfor
tankers.’
GlobalPumpInvestment2013 25
� �Left:�Chantal�Valentijn�–�Project�Manager�
Right:�Jan-Douwe�Breugelmans�–�Project�Manager
Ultra modern practical learning environmentfor tankers at Shipping and Transport College (STC)
24 GlobalPumpInvestment2013
Shore-shipWhatarisesatthemomentashiparrives
onshore?Whatagreementsaremade
betweenthecrewonboardandthe
operatorsonshore?Howarethecorrect
linksmadeatthemanifold?What
materialsandpersonalprotective
equipmentdoyouuse?Whendoesthe
loadingandunloadingstart?Howdoyou
ensurethisrunssmoothly?Thiscanbe
practised“forreal”inthenewpractical
learningenvironmentfortankers.
Valentijn:‘Wealreadyhadacargo
simulatoratourbranchinRotterdam,but
insimulationsyoustillmissthehuman
component.Inthenewpracticallearning
environmentfortankers,wecanengagein
averyall-roundtraining,ingroupsofeight
people.Thestrippingoftankscanbe
practisedhere,forexample,whichis
ahighlyspecificaction.’
Up-to-dateThepracticallearningenvironmentisa
smallcopyofreality,fittedwiththelatest
MarFlextechnology.MBLHollandbuilt
twotanks,forwhichMarFlexprovidedan
up-to-datepumpsystem.Itconsistsof
twoMDPD-80cargopumps,post-suction
pumps,afrequencyconvertersystem,
sensors,aSnijdersterminaloperating
systemandNQZR.‘Youcanpractice
everythingyoufindonanormalbarge
andMRtankerhere’,saysJan-Douwe
Breugelmans,ProjectManageratMarFlex.
‘Inadditiontothetwo“real”cargotanks
onthere,weareabletofullysimulatethe
restoftheshipwithatotaloftwelvecargo
tanks,aballastpumpandtankcleaning
system.’
Good nameErikdeMunck,TrainerofMarFlex,
instructedtheteachersoftheSTC-Group
inthetankerlearningenvironment,so
theycanprovideoptimalguidancefor
theirseashipandbargestudents.
Inadditiontothis,thelocationisalso
usedforcommercialpurposesbythe
STC-Group.MarFlexwillalsousethe
learningenvironmentfortankersfor
themselves,inordertoallowcolleagues
togainthenecessaryoperational
experience.Inthefuture,clientsof
MarFlexmayalsocomeheretotrain.
Breugelmans:‘TheSTC-Groupisactive
allovertheworld,andhasaverygood
reputation.Ourclientsfindthisnew
practicallearningenvironmentfortankers
tobeabrilliantpracticelocation.’
GlobalPumpInvestment2013 27
The STC-Group is an education and knowledge institute for the shipping, transport and port industry. It provides practice oriented VMBO, MBO, and HBO and Master programmes. Training, advice and applied research are also part of their activities. The main office is based at the Port of Rotterdam. The organisation has several branches in the Netherlands, and has regional branches in Vietnam, South Africa, the Philippines, Brazil and Oman, where thousands of people are studying or following training.
Ultra modern practical learning environmentfor tankers at Shipping and Transport College (STC)
26 GlobalPumpInvestment2013
Theinnovativeaircircuit-breaker
“Emax2”,whichABBlaunchedlastyear,
hasanumberofextrafunctionscompared
toprecedingmodels.ProductManager
NicoBrantjes(ABB)explains:‘Previously,
weonlyusedACB’sforsecurityorto
switch.Withthisnewmodel,wecan
alsoincludevariousothersecurityand
operatingfunctionsinthefacility.Itisa
Power-Controller,whichwecanuseto
measure,monitorandmanageenergy
remotely.Themachinecontainsseven
communicationprotocols,including
Modbus,ProfiBusandEthernetIP.’
Space saving ABBtherebybringstogetherthe
functionswhichpreviouslyrequired
severalcomponents,inonemachine.
Spacesavingisofgreatimportancein
theshippingindustry.Fortheproducer
ofoperatingsystemsitmeanspure
timegains:heneedslesshoursforthe
manufacturingofthefacility.Snijders
isusingtheEmax2foraprojectinthe
dredgingsector.‘Itisanewclientforus,
whohasinvolvedusfromtheconcept
phase,withthedevelopmentofanew
operatingsystem’,saysJanHofman,CEO.
‘Agoodchallenge.’
PartnershipRaimonddeJong,SalesEngineeratABB,
talksaboutthepartnershipwithSnijders.
‘Thereisagoodclickbetweenus.
Snijdersdoesnotonlyseeusasa
supplier,butalsoasapartner.
Theyinvestalotingettingtoknowour
products.Lastyear,weweregiventhe
opportunitytoprovideatrainingat
Snijders.Weexchangeinformationand
knowledge.’Hofman:‘Wenoticethat
manufacturersofcomponentsexertan
increasinglystronginfluenceonwhich
productioncompaniesareinvolved.
Forthisreason,wearefurtherexpanding
thepartnershipwiththem.Theyareour
newclients.’DeJongalsonoticesthatend
clientsincreasinglyoftenseekdirect
contactwithsuppliers.Thereason?
Theyarelookingforinnovation.
Energy-savingisabigtrend.Thenumber
ofenergymeterspurchasedfromABB
issteadilygrowingeveryyear.
‘Perhapsproductioncompanieshave
workedtoolittleoninnovationinrecent
years’,suggestsDeJong.‘Butthe
marketdemandsinnovation.Asa
supplier,wehavedevelopedmany
innovativeproducts.Thisisarewarding
taskforus.’
By joining forces, product suppliers and installation companies are able to offer innovative solutions which clients ask for, and access new markets. A good reason for Snijders Intelligent Automation to join forces with ABB.
New marketsInapartnership,bothpartiesbenefitfrom
awin-winsituation.WhatmakesSnijders
sovaluabletoABB?‘Thefactthatwe
cannotdoitalone,asasupplier’,answers
DeJong.‘Endclientsexpectasolution,
notloosecomponents.Togetherwith
thepanelbuilder,weareabletorealise
this.Inthepast,weusedtohaveourown
productioncompanies,butnowadays
externalpartiesarefarbetterequipped
tobuildinstallationsandpanels.They
canalsohelpustounlocknewmarkets.’
Themaritimesector,whereSnijders
hasalotofexperienceandcontactsvia
MarFlex,isstillagrowthmarket.DeJong:
‘Pipelayers,dredgersandcablelayers
arestillbeingbuiltinlargenumbers.
Worldwide,majorinvestmentisalsobeing
madeinthedevelopmentof(offshore)
infrastructureforenergywinning.Snijders
allowsustoofferourtechnicalsolutions
toplayersinthesesectors.Together,we
candelivergreatprojects.’
GlobalPumpInvestment2013 29
ABB�in�partnership�with�Snijders�Intelligent�Automation
From supplier to partner
From�left�to�right:
Nico�Brantjes�–�Product�Manager
Raimond�de�Jong�–�Sales�Engineer
Cirilo�Meijer�–�Engineer
Erik�van�Seters�–�Engineer
28 GlobalPumpInvestment2013
The Greek shipping company Pleiades Shipping Agents S.A. took three new tankers into service in 2013 and was thereby introduced to the pump systems of MarFlex.
Pleiadestransportsoilproductsand
chemicalsworldwide.Thefleethastwelve
tankers.In2013,theshippingcompany
hadthreenewchemicalstankersbuiltat
STXShipbuildinginSouthKorea.‘Wewant
tokeepupwiththelatesttechnologies
andenvironmentalrequirements’,
TechnicalDirectorMiltosSynefiasand
ElectricEngineerAlexPetrakosexplain.
‘Inadditiontothis,westriveforhigher
energyefficiencyinourfleet.’
TrainingThethreeeco-tankerstheshipping
companyhadbuilt,allhaveMarFlex
pumps.AsPleiadeshadneverworked
withthesebefore,fouremployeesofthe
shippingcompanyfollowedatwo-day
trainingatMarFlexintheNetherlands.
Asecondteamwillbefollowingthis
trainingsoon.Petrakos:“Wereceived
agreatdealofinformationduringthese
twodays.Inretrospect,itwouldperhaps
havebeenmorebeneficialtoplanthe
trainingafterthedeliveryoftheships,
insteadofbefore.
Nonetheless,welearntalot.Weare
currentlyinconversationwithMarFlex
aboutadditionalpracticaltrainingfor
ourcrewmembers.’
Excellent serviceThenewtankershavenowbeenin
serviceforafewmonths.Pleiadesis
verysatisfiedwiththeMarFlexpumps.
‘Theyfunctionverywell,andareex-
tremelyenergyefficientcomparedto
hydraulicallypoweredpumpsystems.
Theyareeasytooperateandofferagreat
dealofflexibility.Wehaveonlyhadone
minormechanicalproblem,whichwas
resolvedbyMarFlexwithsurprisingspeed.
Theirserviceisexcellent.’
Inthefuture,Pleiadeswillbeableto
logtherunninghoursandotherdata
concerningthecapacityandloadof
thepumpsinordertodeducetrends,
forexampleinfuelconsumption.
MarFlexispreparingthis.Theconverter
systemisprovidedwitharemoteaccess
module,whichallowstheservice
departmenttoremotelymonitorand
advisetheship.
GlobalPumpInvestment2013 31
� ��Right:�Erik�de�Munck�–�MarFlex�Trainer
� �Left:�Miltos�Synefias�–�Technical�Director�
� Right:�Alex�Petrakos�–�Electric�Engineer�
Pleiades becomes acquainted with MarFlex pumps
30 GlobalPumpInvestment2013
Theshippingindustryisexemptfrom
theMachineryDirective,becauseships
cansailallovertheworld.However,
DanaPetroleum’sFPSOwillbein
Europeanwater.‘Wecurrentlycome
acrossseveralclientsofFPSO’swho
requireaCEmarking’,saysKeesVlug
SeniorLeadAssessorAQAP&EC
DirectivesofLloyd’sRegister,which
providedguidanceforMarFlexduring
theprocess.‘Forthem,thisisasafeguard
thatthesuppliedmaterialmeetsthe
demandingEuropeanstandards,whichis
positiveiftheywishtoselltheFPSOinthe
future.Weexpectthattherequirementsof
FPSO’swillbecomeincreasinglystrictin
theyearstocome.’KeesVlugpraisesthe
approachMarFlexchosetomeetthe
requirementsoftheMachineryDirective:
thecombinationofin-houseknowledge
andpreliminarystudywithexpertisefrom
outsidetheorganisation.‘Twoemployees
ofMarFlexandIjoinedforceswithina
team’,saysVlug.‘MarFlexhasextensive
knowledgeofitspumps,whilstIknowa
lotaboutriskassessmentandexplosion
safety.Bytalking,youbolstereachother,
andreachagoodriskassessment.First,
wedeterminedwhichgeneralrisksapply
totheMarFlexpumps.Wethenlooked
atthisinmoredetail.Whatistheriskof
someonesustaininganinjury,when
operatingthepump?Whatsafety
guidelinesdoyouneedtodefineto
preventthis?MarFlexadjustedthe
manualsaccordingly.Thisfinalisedthe
CEmarking,andlaysagoodfoundation
foranyfutureprojectsinwhichCEmarking
isarequirement.’
The pumps which MarFlex provides for Dana Petroleum’s new FPSO must meet the requirements of the CE mark, upon the request of the client. This mark guarantees that a product is safe, and is not damaging to health and the environment. The CE mark applies to countless products launched on the market of the European Union: from toys to complete factories.
GlobalPumpInvestment2013 33
� Kees�Vlug�–�Senior�Lead�Assessor�
AQAP�&�EC�Directives�
Lloyd’s helps MarFlex with CE marking
32 GlobalPumpInvestment2013
TORMtransportsrefinedoilproductssuch
asdiesel,keroseneandnaphtaacrossthe
world.Thefleetconsistsofapproximately
onehundredtankersbetween35,000and
110,000DWT.Fourteenshipsarefitted
withMarFlexpumpsystems.
Zero breakdowns Anexcellentservice,highqualityand
safetyarewhatTORMstandsfor,andwhat
theshippingcompanyexpectsfromits
partnersaswell.AllanRasmussen,Head
ofFleetandNewBuildSupport,explains:
‘Inordertoofferourcustomersmaximum
reliability,wearealwayscriticalofour
ownperformance.Thepumpsystemis
oneofthecrucialsystemsonboard.
Wefoundthatwehadtoomany
unscheduledstopsformaintenanceor
repairs.Thishadtochange.Ouraimis:
zerobreakdowns.’
Clear guidelinesUndertheleadershipofRasmussen,
TORMsetupaReliabilityTaskForcelast
year.Theprojectteamhasthetaskof
minimisingtheoff-hire,andtoincrease
thereliabilityofthefleet.‘Firstly,we
analysedourownperformance.Wenoted
thattheuseofthepumpsystemandthe
mannerinwhichitwasmaintainedwere
notconsistentforallourvesselsand
crews.Wehavelargesizefleetandcrew,
anditisimportantthatwedeliverthe
samehighqualityeverywhere.
Weenteredintoadialoguewithour
suppliers,andstartedanintensivetraining
programmeforourofficers.Togetherwith
MarFlexwehavereviewedprocessesand
determinedbestpracticeinregardsto
pumpsystemuseandmaintenance.’
Preventative maintenanceTORMpurchasedanewPlanned
MaintenanceSystem(PMS)inwhichall
operatingandmaintenancestructuresare
clearlyrecorded.MarFlexhelpedfillthe
systemwiththecorrectinformation.
Rasmussen:‘TogetherwithMarFlex,we
havedevelopedawaytolinktheMarFlex
pumpsystemtothePMS.Thisallowsusto
monitortheentirecargohandlingprocess.
Thedataisautomaticallycollectedand
canbesharedwithMarFlexviaremote
access.’‘Abigstepforwards’,accordingto
JaspervandeKant,MarFlexAreaSales
Manager.‘Thisdataallowsustocreate
trendreports,andassessaccuratelywhen
maintenanceisrequired.Furthermorethis
informationcanbeusedtofurther
improveefficiency,andforcrewtraining
purposes.Alltogetherthisprevents
unscheduledstops!’
Wider serviceFrom2014,MarFlexofferstheoption
ofnotonlycarryingoutthemechanical
maintenanceduringdocking,butalso
tohavetheelectricalsystemchecked,
andanymaintenancecarriedout.
Thestatusoftheelectricalequipment
canbemappedbymeansofdust
sampling,infra-redphotosandsample
measurements.
Duringthedocking,thenecessarywork
canthenbecarriedout,andthesystem
canbeprovidedwiththelatestsoftware
updates.Ananalysiswillalsobemade
oftheavailabilityofsparepartsinthe
longterm.Thistiesinwithouraimto
guaranteemaximumreliabilityofour
pumpsystem.
The Danish shipbuilder TORM has taken a new direction with regard to the maintenance of its fleet. MarFlex plays an active role in this. ‘We strive for 100% reliability’.
GlobalPumpInvestment2013 35
� �Allan�Rasmussen�–��
Head�of�Fleet�and��
New�Build�Support
Maintenance�strategy�improved
TORM aims for zero breakdowns
34 GlobalPumpInvestment2013
Furthermore, MarFlex added a new power pack unit to its product portfolio: the DHP-300. The prototype was fully designed and optimised in the drawing office, using a 3D design package. The DHP-300 is produced in sequence. It is larger than the other DHP’s, which makes it suitable for the cargo pump system.
GlobalPumpInvestment2013 37
Extension of product portfolio
TheMODP-300isasmallerversionof
thefirstoffshorepump,withsingleentry
impeller.TheMODP-200isanAPI-610
versionoftheH-pumpwithaheadof
160metres.In2014,theseriesofoffshore
pumpsisfurtherextendedwithasmaller
model:MODP-125.
Withtheintroductionofnewregulation
surroundingthetreatmentofballast
water,theexistingN2cargopumpwas
completelyredesignedin2013,which
allowsittobeusedasaballastpump.
In 2012, MarFlex launched its first offshore cargo pump: the MODP-350. The offshore product portfolio was further extended in 2013, with two new pump systems.
� �From�left�to�right:�
Erik�Meeuwis�–�R&D�Engineer-Mechanical�
Bertram�Reijtenbagh�–�Senior�Mechanic�
Hong�Ton�Wan�–�All-round�Welder
36 GlobalPumpInvestment2013
‘Moreandmoreclientsaskforit’,says
KeesVlug,SeniorLeadAssessorAQAP&
ECDirectivesatLloyd’sRegister.‘They
therebyguaranteethattheweldingthey
havecarriedout,iscarriedoutina
responsiblemanner.Intheoffshore
sector,thecertificateisnotahardandfast
requirement,butitisconsideredan
advantage.’Thepreparationfortheaudit
byLloyd’sRegistertookseveralmonths.
PeterRaaijmakers,ManagerTechnics&
QHSEatMarFlex,explains:‘Thewelding
procedures,andthecertificatesrequired
bytheweldershavetobeclearlywritten
downonpaper.Everythingmustbe
traceable.’Thedrawingupofobligatory
procedurespecificationswascleverly
handledbyMarFlex,byclearlystipulating
ontheengineeringdrawings,which
weldingstepshavetobecompletedin
whichsequence.Foreverytypeofweld,
a“weldingprocedurespecification”was
created.Theseweldingmethodsare
qualified.Thewelderswerethenqualified
themselves,andthesequalificationsare
periodicallyextended.Raaijmakers:
‘Theweldercanimmediatelyseeonthe
drawingwhathehastodofirst,andhow
hehastodoit.Wehavealsohungatable
ineveryweldingbox,withthemost
importantparameters.’Theauditby
Lloyd’sRegistertooktwomandays,
andboththetheoryandthepracticewas
tested.‘Wewereverysatisfied’,Vlug
concludes.‘MarFlexpassedwithflying
colours.’Raaijmakers:“MarFlexisvery
happywiththeresult,whichwasachieved
mainlythankstotheeffortsofPieter
Yntema,ProductionManager,andhis
team.”
The obtaining of the ISO 3834-2:2005 certificate means MarFlex certifiably meets the highest quality standards for fusion welding of metals, including RVS316 and super duplex. In certain sectors, this certificate is a requirement.
GlobalPumpInvestment2013 39
� From�left�to�right:� ���
� Peter�Raaijmakers�–�Manager�Technics�&�QHSE� �
� Willem�Rosenbrand�–�Quality�Inspector�
� Arif�Kilic�–�All-round�Welder�
ISO 3834-2:2005Welding at a high level
38 GlobalPumpInvestment2013
Despite the difficult economic conditions, MarFlex has been able to consolidate its market position in 2013. In the area of order acquisition, we were able to continue the positive developments of 2012. Various offers we made in recent years were successfully converted into orders. This shows that the market is very carefully emerging from the dip.
In addition to the clients for whom we have
been working for years, we also attracted
large new clients in 2013. For example,
under the instruction of COSCO, we
started our first offshore project, for which
we will deliver the pump systems during
the course of 2014. In 2013 we invested
a great deal of effort into meeting specific
regulations with regard to environmental
and safety standards in the offshore
sector.
At the Hyundai Mipo Dockyard in Korea,
we commissioned our first NQZR system,
in 2013. MarFlex will fit four Kuwait Oil
Tanker Company tankers with NQZR.
The fine-tuning of the first NQZR system
took more time and money than expected.
This has meant that we have not been
able to fully realise our turnover and
return prognosis. We consider the first
commission of NQZR as a learning project,
from which we hope to reap the benefits
in 2014.
Our first project in the offshore sector
also demanded considerable investments
in knowledge and technology. By making
intelligent use of the available tax
opportunities, we have been able to
compensate for part of these innovation
costs via a reduction of the corporation
tax. We expect that our investments in
NQZR and the offshore sector will start
yielding profits from 2014.
With the arrival of larger clients, we
are also engaging with more complex
financing constructions. MarFlex was
already familiar with the principle of
Letters of Credit and bank guarantees.
This increasingly also involves the hedging
of exchange rate risks. In addition to this,
we also expect to have to advance finance
more in the coming years. We have been
able to come to good agreements with
our banks. A good forecast of the result
and cash flow development is becoming
increasingly important in this context.
Our financial department has a good
control over this.
The financial department has further
increased the efficiency of its work in
2013. A redistribution took place and the
back-up for employees was increased.
Thanks to new software functions, the
department is able to derive financial
information from the ERP system more
efficiently. This saves time, increases
reliability of the data, and means the
department is able to focus more strongly
on work with greater added value for the
organisation.
2014 kicked off with positive expectations.
We have a good overview of the projects
we are planning to carry out. Our order
portfolio for 2014 is reassuringly full.
The scope of the expected turnover for
2014 is already at the level of 2012-2013,
and various interesting offers are still
outstanding.
In 2013, a few new colleagues with an
electro technical background were
employed within the departments of
“Workshop-Services” and “Technics &
QHSE”. The aim of this is to increase the
electro-technical knowledge within
MarFlex. This knowledge is required to be
able to better advise our customers and
expand the service, but especially to also
contribute to the further development of
high intelligence computer systems which
operate and monitor our pumps.
Staff recruitmentThe new colleagues were involved in the
further development of NQZR in 2013.
There was a close cooperation with our sister
company Snijders Intelligent Automation.
‘Wherever possible, we employed young,
motivated people for the vacancies, just
like in 2012’, says Human Recources
Manager Greet Jongeneel. ‘They bring new
knowledge and ideas to the company, and
thereby focus the rest of the organisation.
Due to the increasing shortage of technical
staff on the Dutch job market, we have to
pay more and more attention to staff
recruitment. We increasingly look abroad
for potential candidates. We also approach
candidates who are not originally from the
Netherlands, but are keen to work here.
It is also important that we introduce
young talent to MarFlex as a potential
employer at an early stage, and start to
build their enthusiasm. We took advantage
of the opportunity provided by trade fair
Europort to get into contact with young
and experienced trade specialists via the
“Future Pioneer Event”. We are always
exploring how we can strengthen the
organisation with professional employees
(in due time).’
Job evaluation systemIn 2013, MarFlex completed the intro-
duction of a new job evaluation system.
All functions have been described and
evaluated again. In consultation with the
trade unions and the works council,
a salary scale was drawn up. Every
employee now knows what his/her job
entails, where it is scaled, and what the
salary ceiling is. The job descriptions work
with competences. A new assessment
system is linked to this. Bonuses were
used for the first time in 2013, linked to
this new system. In 2014, the performance
interviews will be re-examined, so they
align with the new assessment system.
LEANAll managers and board members of
MarFlex and Snijders Intelligent
Automation who had not yet followed a
LEAN training, have started this training in
2013. We intro-duced this improvement
methodology within production in 2012,
and are now rolling it out further within
the rest of the organisation.
On 1 January 2013, there were 112.7 fte active within MarFlex. During the course of the year, 10.8 started work, and 11.6 left work. Many of the employees who joined and left were holiday workers and/or interns with a temporary contract.
ArnoldSchram–FinancialController
GreetJongeneel–HumanRecourcesManager
Developments in figures andour approach to human capital
Global Pump Investment 2013 4140 Global Pump Investment 2013
ThecommissioningofthefirstNQZR
systemforMarFlexrequireda
considerableinvestment.Inadditionto
this,wemadelargeinvestmentsinto
knowledgeaccumulationandtechnical
developmentinthecontextofalarge
projectinthedredgingsector.
Theexpectationisthatbothinvestments
willleadtoaspin-offinthecomingyears.
TheemployeesofSnijdersmade
exceptionaleffortsin2013,toovercome
allthechallenges.Wearegratefultothem
forthis.In2013,atotalofthreenew
colleagueswererecruited:aSoftware
Engineer,aHardwareEngineerandaPanel
Builder.Early2014ourteamwillbejoined
byaHardwareEngineer,aLogisticsOfficer
andaCoordinationPlanner.
Thenewestversionofourcurrentsoftware
packagehasbeenimplementedin2013,
whichmeetstheSEPArequirements.
Simultaneously,thesoftwareisexpanded
withthemoduletointegratetheproject
andthefinancialadministration.This
representsabigstepforwardinthe
efficiencyincreaseofourinternal
processes.In2014wetakeanotherstep
furtherbysimplifyingtheorderintake.
Wepredictalightgrowthinturnoverfor
2014,andwewillfurtherextendour
partnershipswithsuppliers.Wearenot
onlydependentoneachother'sflexibility,
butcanalsoaccessnewmarketstogether.
Snijders Intelligent Automation had an exceptional year. The turnover and yield realisations are lower in 2013 than they were in 2012. In the end, a turnover of 7.4 million euros was realised, with an associated yield of 1.6%. We have nonetheless been able to effectively manage the liquidity position.
� �Wendy�Bart�–�Financial�Manager
Developments in figures andour approach to human capital
42 GlobalPumpInvestment2013 GlobalPumpInvestment2013 43
Working capital 2009 - 2013
Year 2009 2010 2011 2012 2013
2.000
1.500
1.000
500
0
-500
-1.000
Working capital 2009 - 2013
Year 2009 2010 2011 2012 2013
1.400
1.200
1.000
800
600
400
200
0
Turnover and Result after taxation 2009 - 2013
60.000
50.000
40.000
30.000
20.000
10.000
0
3,5
3,0
2,5
2,0
1,5
1,0
0,5
0,0
%
Turnover and Result after taxation 2009 - 2013
Year 2009 2010 2011 2012 2013
� Turnover Result�after�taxation�in�%
Year 2009 2010 2011 2012 2013
� Turnover Result�after�taxation�in�%
9.000
8.000
7.000
6.000
5.000
4.000
3.000
2.000
1.000
0
7,06,05,04,03,02,01,00,0-1,0-2,0
-3,0
%
Shareholders’ equity and ROE 2009 - 2013
5.000
4.500
4.000
3.500
3.000
2.500
2.000
1.500
1.000
500
0
30,0
25,0
20,0
15,0
10,0
5,0
0,0
%
1.200
1.000
800
600
400
200
0
EBIT and EBITDA 2009 - 2013EBIT and EBITDA 2009 - 2013
Year 2009 2010 2011 2012 2013
EBIT EBITDA EBITDA�in�%�of�turnover
800700600500400300200100
0-100-200
3.000
2.500
2.000
1.500
1.000
500
0
10,0
8,0
6,0
4,0
2,0
0,0
-2,0
-4,0
%
9,0
8,0
7,0
6,0
5,0
4,0
3,0
2,0
1,0
0,0
%
FTE employed and absenteeism (%) 2009 - 2013
Year 2009 2010 2011 2012 2013
FTE�employed Absenteeism�in�%
160
140
120
100
80
60
40
20
0
8,0
7,0
6,0
5,0
4,0
3,0
2,0
1,0
0,0
%
FTE employed and absenteeism (%) 2009 - 2013
60
50
40
30
20
10
0
4,5
4,0
3,5
3,0
2,5
2,0
1,5
1,0
0,5
0,1
%
Figures Snijders
GlobalPumpInvestment2013 45
Shareholders’ equity and ROE 2009 - 2013
Year 2009 2010 2011 2012 2013
Shareholders’�equity ROE�in�%�
Year 2009 2010 2011 2012 2013
Shareholders’�equity ROE�in�%�
60,0
50,0
40,0
30,0
20,0
10,0
0,0
%
( x E
1.0
00 )
( x E
1.0
00 )
( x E
1.0
00 )
( x E
1.0
00 )
( x E
1.0
00 )
( x E
1.0
00 )
( x E
1.0
00 )
( x E
1.0
00 )
FTE
FTE
Year 2009 2010 2011 2012 2013
FTE�employed Absenteeism�
Year 2009 2010 2011 2012 2013
EBIT EBITDA EBITDA�in�%�of�turnover
Figures MarFlex
44 GlobalPumpInvestment2013
GlobalPumpInvestment2013 47Global PumpInvestment
Global PumpInvestment
Global PumpInvestment B.V.
MarFlex Holding B.V.
75%100% 25%
Snijders B.V.
MarFlex West B.V.
Taiko Kikai Ind. Co. Ltd.
MarFlex Guangzhou
MarFlexServices B.V.
MarFlexMachining B.V.
MarFlex Europe B.V.
MarFlexConstruction B.V.
MarFlex ServiçosMarítimos Ltda.
MarFlexEngineering B.V.
MarFlex Moscow
MarFlex Asia PTE Ltd.
MarFlex East B.V.
Rep. Office
Branch Office
GlobalPumpInvestment(GPI)isan
investmentcompany,participatingin
organisationswiththeirownstrong
productand/orservice,thatoperateor
aimtooperateinanichemarket.GPIhas
developedintoaninvestmentcompany
withahighlyinternationalcharacter,with
aninterestinthemarineandindustry
orientedmarketsectors.Organisations
thataremembersoftheGPIgroupare
powerfulpartnersforoneanotherasa
resultoftheexchangeofexpertise.
ThecompaniesinGPIincludeMarFlex
andSnijders.MarFlexdevelops,
manufacturesandmaintainselectric-drive
Deepwellpumpsystemsandhydraulic
portablepumpsystemsforthemarine
andoffshoresectors,andisthemarket
leader.Snijdersdesigns,manufactures
andmaintainsturnkeyelectricalcontrol
systemsforthemarineandindustrial
sectors.
GPIwishestobeknownasaninvestorin
sustainableinnovationofproductsand
services.Inordertoachievethis,the
orga-nisationswithinGPIofferintelligent,
efficientandexcellentproductsand
services,conformingtothehighest
standardsintheareaofethicalconduct,
safetyandenvironmentalmanagement.
Inaddition,GPImakesacquisitionsand
otherinvestments,independentlyor
togetherwithotherpartners.
Profile GPI and organisational diagram
46 GlobalPumpInvestment2013
48 GlobalPumpInvestment2013
Global PumpInvestment
Global PumpInvestment
ColofonPublication:Global Pump Investment–Ring117,3247BN Dirksland–TheNetherlands–Tel:+31(0)186890211–Fax:+31(0)186890219
E-mail:[email protected]–Website:www.globalpumpinvestment.com–Design:B.V.Cambrouse,Schiedam–Text:SarahdePreter,Rotterdam
Photography:FotografieVanLeeuwen,Zuidland–Printing:B.V.DrukkerijDeEendracht,Schiedam
www.globalpumpinvestment.com
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MarFlex Headquarters
Louis Pasteurstraat 12 – 3261 LZ Oud-Beijerland
The Netherlands
Tel. +31 (0)186 89 02 00
Fax +31 (0)186 89 02 99
E-mail info@marfl ex.com
Website www.marfl ex.com
MarFlex Asia Pte. Ltd.
No. 50 Raffl es Place – Level 37, Singapore Land Tower
Singapore 048623
Tel. +65 6861 5553
Fax +65 6861 4198
MarFlex Moscow Branch Offi ce
Balakirevskiy Lane 19 – Building 1
Business Centre, Offi ce 221 – 105082 Moscow
Russia
Tel. +7 495 730 8015
Fax +7 495 730 8014
MarFlex Guangzhou Rep. Offi ce
Suite 1101 – Fuying International Building
No. 166 Changgang Zhong Road – 510250 Guangzhou
China
Tel. +86 (0)20 8434 8918
Fax +86 (0)20 8434 8928
MarFlex Serviços Marítimos Ltda.
Avenida Almirante Barroso – 52/7th fl oor - Centro
Rio de Janeiro RJ
Brazil
Tel. +55 (0)21 3526 3008
Fax +31 (0)186 89 02 49
Snijders B.V.
Alexander Bellstraat 2-4 – 3261 LX Oud-Beijerland
The Netherlands
Tel. +31 (0)186 65 95 95
Fax +31 (0)186 65 43 55
E-mail: [email protected]
Website www.snijders-et.nl
Global PumpInvestment
Global PumpGlobal PumpInvestment
Global Pump Investment
Ring 117 – 3247 BN Dirksland
The Netherlands
Tel. +31 (0)186 89 02 11
Fax +31 (0)186 89 02 19
E-mail [email protected]
Website www.globalpumpinvestment.com