apac 2015 - singapore lng in small and mid size power · pdf file300 mw fob h power tariff fob...
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• KARI PUNNONEN
• AREA BDM, OIL&GAS BUSINESS, MIDDLE-EAST, ASIA &
AUSTRALIA
• WÄRTSILÄ FINLAND OY
1 © Wärtsilä 30 October 2015 K. Punnonen
APAC 2015 - Singapore
LNG in Small and Mid Size Power
Generation
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Disclaimer
This document is provided for informational purposes only and may not be
incorporated into any agreement. The information and conclusions in this document
are based upon calculations (including software built-in assumptions), observations,
assumptions, publicly available competitor information, and other information obtained
by Wärtsilä or provided to Wärtsilä by its customers, prospective customers or other
third parties (the ”information”) and is not intended to substitute independent
evaluation. No representation or warranty of any kind is made in respect of any such
information. Wärtsilä expressly disclaims any responsibility for, and does not
guarantee, the correctness or the completeness of the information. The calculations
and assumptions included in the information do not necessarily take into account all
the factors that could be relevant.
Nothing in this document shall be construed as a guarantee or warranty of the
performance of any Wärtsilä equipment or installation or the savings or other benefits
that could be achieved by using Wärtsilä technology, equipment or installations instead
of any or other technology.
All the information contained herein is confidential and may contain Wärtsilä’s
proprietary information and shall not be distributed to any third parties without
Wärtsilä’s prior written consent.
2 © Wärtsilä 30 October 2015 K. Punnonen
DISCLAIMER
AGENDA:
1. Company Profile
2. LNG Terminal with Power Plant
3.LNG Based Feasibility
SMALL AND MEDIUM SIZE LNG
3 © Wärtsilä 30 October 2015 K. Punnonen
Wärtsilä Corporation
19,000 professionals
Marine/
offshorePower Generation
Power Solutions for
• Listed in Helsinki
• 4.9 billion € turnover (2012)
PowerPlants
ShipPower
Services
4 © Wärtsilä 30 October 2015 K. Punnonen
© Wärtsilä 30 October 2015 Power Plants 20155
Wärtsilä Gas Fired Power Plants, 10 – 500 MW
Viking Grace, LNG Propulsion
Estonia, 250 MW
South Africa, 180 MW
© Wärtsilä 30 October 2015 Power Plants 20156
Wärtsilä LNG Import Terminals, up to 160.000 m3
6 © Wärtsilä 30 October 2015 K. Punnonen
ManGa Terminal - Finland, 50.000 m3
LNG Fuel System – Dominican Republic , 34 MW – 500 m3
LNG Recieving Terminal – Power Plant
7 © Wärtsilä 30 October 2015 K. Punnonen
“Does the economics add up for LNG based
small and mid size power generation?”
Wärtsilä Power Plant – Technical Solution
Power Output• Single Cycle, gas engine 9MW or 18 MW
• Multi Unit Power Plant
• Net Power at Step-Up Trafo: 50, 100, 300 MW
• Outgoing Voltage: 110 kV
Fuel Consumption• Fuel: LNG (Natural Gas)
• Generator set efficiency: 46%
• Own electrical consumption: 4 MW at 400V
• Plan Net Electrical Efficiency: 43,1 - 44,5%
Ambient Conditions• Average ambient temp: 29 C (min. 10 C, max. 40C)
• Height above sea level: max. 100 m
• Methane number 80
Operational Profile• Annual Running Hours: 2912
• Plant average load: 80%
• Utilization factor: 27%
Chosen Power Plant Characteristics for the study
8 © Wärtsilä 30 October 2015 K. Punnonen
Wärtsilä multi-unit Power Plant for
base load and intermittent power
generation:
• CMPP, 200 MW, Brazil,
• Fuel: Natural Gas
Power Plant Configuration
Plant Size 50 MWe 100 MWe 300 MWe
Prime Mover 6X20V34SG 12X20V34SG 18X20V50SG
Plant Net Output
@site conditions
53 MWe 106 MWe 304 Mwe
Net Electrical Eff.
Net Heat Rate
43,1%
8271 kJ/kWhe
43,2%
8250 kJ/kWhe
44,5%
8013 kJ/kWhe
Plant Size 50 MWe 100 MWe 300 MWe
LNG cons/day
@100% load
499 m3 998 m3 2778 m3
9 © Wärtsilä 30 October 2015 K. Punnonen
LNG Consumption at max. and average loads
Plant Size 50 MWe 100 MWe 300 MWe
Gas Consumption, max. Load 470 m3/day 941 m3/day 2741 m3/day
Gas Consumption, average
load – 27% capacity factor
125 m3/day 251 m3/day 731 m3/day
Plant Size 50 MWe 100 MWe 300 MWe
Annual Consumption,
Average load - 27%
49.000 m3 97.000 m3 269.000 m3
LNG Tank Size vs. Operational Profile
11 © Wärtsilä 30 October 2015 K. Punnonen
0
20 000
40 000
60 000
80 000
100 000
120 000
0 5 10 15 20 25 30 35
LN
G T
an
k S
ize m
3
Number of Days
LNG Tank Size vs. Capacity Factor300 MW
LNG Storage Tank Minimum Size:
Power Plant Sizes: 50 and 300 MW
20, 50 and100% utilization factor
7 – 30 day storage capacity
7 day reserve
10% heel requirement
0
5 000
10 000
15 000
20 000
25 000
0 5 10 15 20 25 30 35
LN
G T
an
k S
ize m
3
Number of Days
LNG Tank Size vs. Capacity Factor - 50 MW
Capacity Factor 20%
Capacity Factor 50%
Capacity Factor 100%
Operational Profile:
8 hours per day
Average load 80%
Utilization factor: 27%
Re-fill interval: 14 days
From 107.000 to 17.000 m3
LNG Storage Tank Capacity Determination
Main Parameters for storage tank capacity determination:
Refill every 14 days as per
shipping information
Safety inventory: 7 days
Heel requirement: 10%
Gas consumption as defined
For average gas consumption
Plant Size LNG-Tank Capacity
50 MWe 3.100 m3
100 MWe 6.200 m3
300 MWe 17.200 m3
50 MW Power Plant:
7000 m3 LNG Storage
Bullet steel tanks 7X1000 m3
pressurized 6 bar(g)
LNG Recieving Terminal – Power Plant
13 © Wärtsilä 30 October 2015 K. Punnonen
300 MW Power Plant:
17.200 m3 LNG Storage
Flat Bottom, full containment tank
Atmospheric pressure
Terminal Effect Constituents
LNG ”Terminal Effect”
LNG transportation •All in cost by LNG provider is considered. Gas price increase due to transportation.
All in Transportation Cost (US$/MMBTU) :•50 MW – 2,14 US$/MMBtu•100 MW – 1,85 US$/MMBtu•300 MW – 1,43 US$/MMBtu
Terminal Investment•Total Investment effect on gas price:
Effect on Gas Price (US$/MMBtu)Plant Size Capex Cost•50 MW 4500 €/m3 1,52•100 MW 3900 €/m3 1,29•300 MW 3500 €/m3 1,20
Terminal O&M •Operational cost relatively insensitive for Terminal size•Maintenance cost follows the size
Effect on Gas Price (US$/MMBtu)Plant Size Cost•50 MW 1,19•100 MW 0,70•300 MW 0,45
Investment Fundaments for Terminal•Existing harbour facilities – no maritime or off-shore works•Project Life time for evaluation and gas price calculations: 25 years•Weighted average cost of capital: 10%•LNG average inventory Working Capital between 3 to 15 M€ depending on the project capacity
14 © Wärtsilä 30 October 2015 K. Punnonen
LNG ”Terminal Effect”
Plant Size Terminal Effect -
$/MMBtu
50 MWe 4,85
100 MWe 3,84
300 MWe 3,09
15 © Wärtsilä 30 October 2015 K. Punnonen
Terminal RelatedShipping Cost
-
1,00
2,00
3,00
4,00
5,00
6,00
50 MW 100 MW 300 MW
Term
inal E
ffect
US
D/M
MB
tu
Terminal Effect on Gas Price
”Distribution Gas Price”
Plant Size 50 MWe 100 MWe 300 MWe
LNG Consumption 49.000 m3 97.000 m3 269.000 m3
Plant Size LNG FOB Price-
$/MMBtu
50 MWe 10
100 MWe 9,7
300 MWe 9,2
LNG FOB-Prices negotiated based on estimated annual LNG consumption
16 © Wärtsilä 30 October 2015 K. Punnonen
-
2,00
4,00
6,00
8,00
10,00
12,00
14,00
16,00
50 MW 100 MW 300 MW
Term
inal E
ffect
US
D/M
MB
tu
Terminal Effect on Gas Price
Terminal Cost ($/MMBtu)
All in shipping cost($/MMBtu)
LNG cost FOB ($/MMBtu)
Power Tariff Constituents
LNG Based ”Power Tariff”
Fuel Cost•Fuel cost for power plant as per the “Distribution Gas Price”•Lube oil consumption: 0,3 g/kWh•Lube oil price: 2 US$/Litre
Back-Ground
Power Plant Investment•EPC part of total Investment (M€)
•50 MW – 700 US$/kW•100 MW – 680 US$/kW•300 MW – 665 US$/kW
Power Plant O&M •Variable O&M cost: 7-9 US$/MWh •Fixed O&M cost typically between 5 – 10 US$/kW annually•Fixed insurance cost•Fixed Administrative costs
Investment Fundaments for Power Plant•Power Plant Site location next to the LNG Terminal•Gas delivered to plant at 10 bar(g)•For simplicity; 100% equity financing considered•Return on Equity (ROE) Target: 15%•Project Life time for evaluation and power tariff calculations: 25 years•Running profile: annual running hours 2912h, average load 80%, capacity factor 27%
Sasol New Energy Holdings, South Africa O&M Agreement with thousands of MW sView of 6 engines modular engine hall
17 © Wärtsilä 30 October 2015 K. Punnonen
0,00%
-53,05%
-31,34%
-8,88%1,23%
6,46%9,44%11,25%12,40%12,82%13,45%13,89%14,19%14,41%
-100%
-80%
-60%
-40%
-20%
0%
20%
40%
- 60 000
- 50 000
- 40 000
- 30 000
- 20 000
- 10 000
-
10 000
20 000
0 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425
US
D/Y
ear
Years
Equity Investment, Dividends and IRR
Power Tariffs with various gas prices
Simple Pay-Back Time
around 6 years
18 © Wärtsilä 30 October 2015 K. Punnonen
-
50,00
100,00
150,00
200,00
250,00
50 MW Terminal 100 MW Terminal 300 MW Terminal
Po
we
r Ta
riff
US
D/M
Wh
Power Tariff with Terminal Effect Gas Price
ROE Fixed Cost Variable Cost Fuel Costs
Absolute Power Tariffs
19 © Wärtsilä 30 October 2015 K. Punnonen
-
50,00
100,00
150,00
200,00
250,00
50 MWTerminal
50 MW FOB 100 MWTerminal
100 MWFOB
300 MWTerminal
300 MWFOB
Po
we
r Ta
riff
US
D/M
Wh
Power Tariff FOB Price vs. Terminal Effect Price
ROE Fixed Cost Variable Cost Fuel Costs
Terminal Effect to Power Tariff – 100 MW case:
Terminal Effect on gas price: 3,84 USD/MMBtu
Power Tariff: 148 to 182 USD/MWh
Power Tariff increase: 34 USD/MWh
Plant
Size
Terminal
Effect - $
50 MWe 4,85
100 MWe 3,84
300 MWe 3,09
One USD/MMBtu – “Rule of Thumb”
1 USD/MMBtu Effect – 100 MW case:
Investment difference: 18 MUSD
Power Tariff increase: 8 USD/MWh
Power Plant Utilization Factor: 27%
Terminal Investment Gas Price Increase Change in Power Tariff
1 USD
/MMBtu
18
MUSD
8 USD
/MWh
20 © Wärtsilä 30 October 2015 K. Punnonen
30 April 2013 POWER PLANTS 201321 © Wärtsilä
Final Conclusions
Terminal economics is case specific
• Each case must be studied indivudually
• LNG FOB-price dominates the Distribution
Gas Price
• Real operational conditions for LNG tank
dimensioning is important
Gas fired power plant – a natural choice
• Green-Field power development LNG is
preferable vs. HFO
• Peaking operations high efficiency Internal
Combustion Engine with fast start-up
capability is ideal:
– Electrical efficiency > 45%
• At its highist the ”Terminal Effect” will
increase the power tariff by around 20%
WARTSILA.COM
Smart Power Generation
Thank You
KARI PUNNONEN
+358-50-5986470
Finland
FREDERIC CARRON
+6597209510
Singapore