api-610 / iso 13709 latest edition 50/60 hz
TRANSCRIPT
API-610 / ISO 13709latest edition 50/60 Hz
Introduction
VS1 Type FG
VS2 Type FQ/FQX
VS4 Type VSMK/VSMKD
VS6 Type FGB
VS6 Type TKVB
3
4 - 5
6 - 7
8 - 9
10 - 11
12 - 15
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INDEX
Sundyne reserves its right to modify all or partially any of the data included within this document.
Sundyne Vertical Sump Pump range
More than 50 years of experience in centrifugal pump design, development,
manufacturing and service, to fulfill the latest standards for petroleum, petrochemical
process and heavy duty processing industries, as full compliance machinery.
3
Vertical suspended centrifugal pumps are core family developed under API610/ISO 13709, latest
edition standards.
Wide range of solutions are designed for matching vertical suspended centrifugal pumps needs in
markets as:
Markets
➤ Downstream O&G
➤ Desalination plants
➤ Up Stream O&G
➤ FPSO & FLNG
➤ Petrochemical plants
➤ Oil fields and terminals
➤ Off-shore and on-shore installations for petroleum
and gas
Overall Data (*)
➤ Capacities: to 20000 m3/h
(over 80000 USgpm)
➤ Heads up to: 750 m (2200 feet)
➤ Temperature range to: 450 ºF (232 ºC)
➤ Pit depth: to 22 m (60 feet)
(*) Special types could be designed on demand.
Q (m3/h) Product Development
H (m
)
TKVB
400 2200 8800 44000
VSMK - VSMKD
FG - FGB
6000
3000
1500
750
300
150
2000
1500
1000
750
500
300
250
150
100
50
100
FQX
FQ
USgmp
200 500 1000 2000 5000 10000 20000
Performance curves
H f
t)
VS1 Type FGDescription
FG vertical pumps have been designed
for pumping fluids on heavy duty process.
Pump assembly has to be partially
submerged, so that pump does not need
priming before operation.
Drive unit is located on the surface,
completely accessible.
The pump is mainly composed of four
different components: bowl assembly,
column, discharge head and drive unit.
Sundyne Marelli have different solutions
for every one, regarding design and size,
that allows us to meet any conditions of
service and installations.
Operating data➤ Capacities: to 5.000 m3/h.
(30000 USgpm)
➤ Total discharge head up to 300 m.
(1100 feet)
➤ Maximum working pressure up to 30
kg/cm2
➤ Working temperature from -125 ºF
(-30 °C) up to 420 ºF (250 °C)
➤ Pit depths: to 40 feet (12 m)
All performance data are strictly verified
in our test bay.
ApplicationsFG vertical pumps are suitable for any pumping
station that requires a vertical pump, preferably in:
➤ Refineries
➤ Desalination plants
➤ Process charge
➤ API basins
➤ Condensate extraction
➤ Tank Farms
➤ Tanks fluid transfer
➤ Petrochemical plants
➤ Fertilizers
➤ Oil fields and terminals
➤ Off-shore and on-shore installations for
petroleum and gas
➤ Reverse osmosis
➤ Synfuels
➤ Paper mills
➤ Other intensive heavy duty services and
systems, that demand high reliability and
efficient equipment
Q (m3/h)
Performance curves
4
H f
t)
50 Hz
H (m
)
FG 3
0-32
6000
FG 2
7-28
FG 2
5-26
FG 2
4
FG 2
2
FG 2
0
FG 1
8
FG 1
4-16
FG 1
2
FG 1
0
FG 8
FG 6
400020001000800600400200100806040201010
20
40
60
80
100
200
300
400
2900 r.p.m.1460 r.p.m.980 r.p.m.
88
900
USgmp
600
300
150
60
220 440 880 2200 4400 8800 22000
5
10 20 40 60 80 100 200 400 600 800 1000 2000 4000 600010
20
40
60
80
100
200
300
400
FG 3
0-32
FG 2
7-28
FG 2
5-26
FG 2
4
FG 2
2
FG 2
0
FG 1
8
FG 1
4-16
FG 1
2
FG 1
0
FG 8
FG 6
60 Hz
3500 r.p.m.1760 r.p.m.1180 r.p.m.
H (m
)
Q (m3/h)
Performance curves
Motor support
Thrust bearing pot
(optional: Thrust bearing
at motor side)
Discharge head shaft
Column
API 610 Split
Pump Shaft
Bowl bearing
Bowl
Strainer
Rigid coupling
Discharge elbow
Shaft coupling
Bearing bracket
Line shaft
Impeller
Suction bell
Keyed Impeller
Impeller wear rings
H f
t)
88
900
USgmp
600
300
150
60
220 440 880 2200 4400 8800 22000
Description
The pumps comprised within FQ/FQX family, are centrifugal pumps,
vertical mounted and double suction impeller. That design prevents
some of the bad functioning of semi axial vertical pumps, eliminating
the source of such potential faults, as unbalanced axial thrust.
The FQ sub-family comprises all one stage pumps. And the FQX
sub-family comprises pumps with several stages, one of them as
FQ sub-family inside the bulb volute, and all other stages
incorporated alongside the suspension column itself.
Double suction vertical suspended centrifugal pumps, FQ/FQX,
improve the hydro-mechanical performances compare to the
traditional vertical pumps, saving costs in their preventive
maintenance and overhaul, to help the hydraulic management in
medium and big flow applications.
VS2 Type FQ/FQX
6
The range of applications is then very wide, with projects
and industries as follows:
➤ Sea water in take pumps for desalination plants.
➤ Water reservoir pumps and dumps.
➤ Cooling towers in refineries.
➤ Industrial applications for continuous running
24/24hrs, muning applications.
➤ Petrochemical process and refineries under API
610/ISO 13709 latest edition.
➤ Tank farms for Oil & Gas.
➤ API tanks.
➤ Waste water treatments plants.
H (m
)
Q (m3/h)
200
20000
50 Hz
FQ
FQX150
100
50
10
10000500015001000500200
Performance curves
H f
t)
USgmp600
450
300
150
30
4400022000660044002200880 88000
Operating data
➤ Capacities: to 11.000 m3/h. (48000 USgpm)
➤ Total discharge head up to 300 m. (1100 feet)
➤ Maximum working pressure up to 30 kg/cm2
➤ Working temperature from -125 ºF (-30 °C) up
to 420 ºF (250 °C)
➤ Pit depths: to 80 feet (25 m)
All performance data are strictly verified in our
test bay.
Applications
Shaft.
Permitting installation
of all coupling
Friction Bearings
Double Wear rings
Reinforced
volute
Double suction
Impeller
Screen filter
7
Performance curves
Thrust bearing pot
(optional: Thrust bearing
at motor side)
API 610 Split
Pump Shaft
Flexible coupling
Discharge elbow
Shaft coupling
H (m
)
Q (m3/h)
600
28000
60 Hz
FQ
FQX450
300
150
25
14000700020001500700250
Column
H f
t)
USgmp1800
1350
900
450
75
60000300008800660030001100 120000
VS4 Type VSMKVSMKD
10
58 10
50
100
150
200
400
300
500
100010050 200 500 1500
H (m
)
Q (m3/h)
Applications
Sundyne Marelli, develops tailor made solutions for the
medimum-pressure movement of water, hydrocarbon, and
other process liquids. Our solutions meet the most stringent
customer specifications for the following heavy industries:
➤ Refineries
➤ Desalination plants
➤ Process charge
➤ API basins
➤ Condensate extraction
➤ Tank Farms
➤ Tanks fluid transfer
➤ Petrochemical plants
➤ Fertilizers
➤ Oil fields and terminals
➤ Off-shore and on-shore installations for petroleum
and gas
➤ Reverse osmosis
➤ Synfuels
➤ Paper mills
➤ Other intensive high-pressure services and systems,
that demand high reliability and efficient equipment
Operating Data
➤ Capacities: to 3500 USgpm (800m3/hr)
➤ Heads: to 850 feet (270 m)
➤ Temperature Range: to 450 ºF (232 ºC)
➤ Pit Depths: to 30 feet (10 m)
Performance curves
8
H f
t)
USgmp
15
35
30
150
300
600
900
44 220 440 880 2200 4400
50 Hz
Welding neck
discharge flange
Sleeve bearings cooling
with external source
Circular baseplate
ANSI B16.5 for assembly
on vessel flange
Option: Vapor Proof
construction where
emissions control is
required
9
Motor support. Strong
construction that supports the
pump column, bearing housing
and electric motor
Suction strainer. It screens oversize
particles to avoid damage and/or
erosion of pump casing and impeller
Bearing Bushes in Graphite+Teflon
or AISI 316 + Teflon or Bronze
depending on the service or temperature
Maximum space between shaft
bushings in order to maintain
the first critical speed above
the maximum allowable continuous
speed as per API 610 latest edition.
Split shaft arrangement for as
per API 610 latest edition.
Option. Enclosing pipe for shaft
when pumping abrasive fluids
Non sparking
coupling guard
Regulating nut for vertical
adjustment of the rotor
Bearing housing with double
row bearings with machined
brass or iron cages.
Spacer Coupling
to facilitate dismantling
of mechanical seals
1000
400
5
10
8
50
100
200
150
300
10 50 100 200 500
500
1500 5000 10000
1000
H (m
)
Q (m3/h)
Performance curves
H f
t)
USgmp
15
35
30
150
300
600
1500
44 220 440 880 2200 4400
900
6600
Rectangular base
also available
for grouting
Sleeve bearings cooling
available with pumped
fluid when applies
60 Hz
VS6 Type (semiaxial bowl type) FGBDescription
Operating at very low, null or negative NPSHa values,
these pumps are fitted with a can, containing
hydraulic parts and column, hermetically closed and
baseplate. Column length is calculated according to
NPSHa-NPSHr ratio. Suction and delivery flanges in line
construction or suction flange under ground level are
available.
Main applications in oil industries, refineries,
petrochemistry, pipe lines, power plants, siderurgical
industries, chemical plants, nuclear plants, reverse
osmosis, desalination, airport supplies, etc.
Idoneous to pump hydrocarbons LPG's, ammonia,
criogenic liquids, condensates, propilene and very cold or
hot clean liquids in general.
Applications
➤ Refineries
➤ Desalination plants
➤ Process charge
➤ API basins
➤ Condensate extraction
➤ Tank Farms
➤ Tanks fluid transfer
➤ Petrochemical plants
➤ Fertilizers
➤ Oil fields and terminals
➤ Off-shore and on-shore installations for
petroleum and gas
➤ Reverse osmosis
➤ Synfuels
➤ Paper mills
➤ Other intensive heavy duty services and
systems, that demand high reliability and
efficient equipment
Operating data
➤ Capacity Q up to 5,000 m3/h.
➤ Total dynamic head 600 m (1800 feet)
➤ Discharge pressure 50 bar
➤ Temperature from –80 ºC (125 ºF) up to 250 ºC
(482 ºF).
10
Q (m3/h)
Performance curves
H f
t)
50 Hz
H (m
)
FGB
30-
32
6000
FGB
27-
28FG
B 2
5-26
FGB
24
FGB
22
FGB
20
FGB
18
FGB
14-
16
FGB
12
FGB
10
FGB
8
FGB
6
400020001000800600400200100806040201010
20
40
60
80
100
200
300
400
2900 r.p.m.1460 r.p.m.980 r.p.m.
88
900
USgmp
600
300
150
60
220 440 880 2200 4400 8800 22000
11
Constant level oiler
Thrust bearing
(optional: thrust bearing
at motor side with
rigid combined)
API 610 split shaft
(to maintain first critical speed
above rotational speed)
API can designed to withstand
MWAP of our pump
(also available for matching
maximum suction pressure)
Bowl type
impellers with wear rings
Spider shaft support
Shaft coupling
graphalloy gasket or teflon-graphite
bushing (also AISI 316/elastomere available)
10 20 40 60 80 100 200 400 600 800 1000 2000 4000 600010
20
40
60
80
100
200
300
400
FGB
30-
32
FGB
27-
28FG
B 2
5-26
FGB
24
FGB
22
FGB
20
FGB
18
FGB
14-
16
FGB
12
FGB
10
FGB
8
FGB
6
60 Hz
3500 r.p.m.1760 r.p.m.1180 r.p.m.
H (m
)
Q (m3/h)
Performance curves
H f
t)
88
900
USgmp
600
300
150
60
220 440 880 2200 4400 8800 22000
Flexible coupling
Rigid coupling for easy dismantling
(optional) API 682 latest edition
mechanical seal
Keyed shaft for API compliancy
(not screwed)
VS6 Type (ring section impeller) TKVB
12
Description
TKVB pumps are multicelular, specially adequates for
pumping fluids at medium and high pressures.
They are manufactured in materials selected for each
particular application, all included within table H1 of API
610 standard.
Manufacturing processes guarantees the best quality level
and includes rotor dynamic balance, hydrostatic and
performances tests, measuring flow, head efficiency,
NPSH, vibrations and the most rigorous quality control.
Multistage centrifugal pumps up to 14 stages (standard
construction), mounted in series separated and placed
into perpendicular elements to the shaft rotation.
Leakproof between stages is guaranteed by O-rings
(Perbunan is standard manufacturing) with a perfect tight
by exterior tie bolts.
Axial thrusts are compensated by dynamically balanced
impellers. The remaining axial thrusts are taken up by
adequately sized antifriction bearings.
For pressures higher than 35 kgs/cm2, axial thrust is
compensated by balancing discs.
In the discharge side, feet are under the discharge casing.
In all pumps until 65-100, the discharge side feet are
located under the first elements to allow diferent suction
locations.
In higher models the feet are located under the suction
side (location can be varied under request).
Operating data
Flow: up to 700 m3/h (3100 USgpm)
Manometric head: up to 400 m (1200 feet)
Maximum working pressure: up to 40 kg/cm2.
Temperature: -80 ºC (-125 ºF) to 250 ºC (482 ºF).
From 110 ºC with cooled stuffing box (R).
Applications
➤ Refineries
➤ Desalination plants
➤ Process charge
➤ API basins
➤ Condensate extraction
➤ Tank Farms
➤ Tanks fluid transfer
➤ Petrochemical plants
➤ Fertilizers
➤ Oil fields and terminals
➤ Off-shore and on-shore installations for petroleum and
gas
➤ Reverse osmosis
➤ Synfuels
➤ Paper mills
➤ Other intensive high-pressure services and systems,
that demand high reliability and efficient equipment
13
➤ Sealing on the shaft can be done
either by a stuff ing box or
mechanical seal, as required.
➤ S u c t i o n f l a n g e a r r a n g e d
horizontally towards the left hand
side and discharge flange radially
upwards viewed from coupling side.
Flanges execution according to DIN
standards from 2432 PN 10 up to
2535 PN 40 depending on sizes and
pressures ANSI flanges under
request.
➤ C o l u m n o f var iable length
depending on the installation needs.
Transmission shafts and guide
bearings are lubricated by the
pumped fluid itself.
➤ Discharge head with discharge
elbow situed above or below the
support plate, and stuffing box
cooled or not, that can fit either a
gland packing or a mechanical seal.
➤ Bearing support, with radial and
thrust bearings in order to absorb
radial and axial residual thrust, the
same as the rotor weight avoiding
the transmission to the motor. The
rotor is supported by strong bearing
housings, with roller or ball
bearings lubricated by grease.
Depending on the serv ice ,
intermediate bearing are fitted.
➤ Motor lantern, for direct start-up
with electric motor in standard
version, joined to the head shaft by
a flexible coupling. Optionally, with
spacer, which allows to access to
the stuffing-box for replacements
or maintenance purposes without
removing the motor.
These pumps allows other types of
start-ups and/or transmissions, like
V-belts right angle gear (for
engines, steam turbines, tractors,
etc.).
➤ Applications in every type of
services where a vertical pump is
needed.
Thrust bearing
(optional: thrust bearing
at motor side with
rigid combined)
API 610 split shaft
(to maintain first critical
speed above
rotational speed)
API can designed
to withstand
MWAP of our pump
(also available for
matching maximum
suction pressure)
Ring section
impellers with
wear rings
Spider shaft support
Shaft coupling
graphalloy gasket
or teflon-graphite bushing
(also AISI 316/elastomere
available)
Flexible coupling
Rigid coupling for
easy dismantling
(optional)
API 682 latest edition
mechanical seal
Keyed shaft
for API compliancy
(not screwed)
Motor levelling using
jack screws
or registered fits
Constant level oiler
40 60 80 100 200 300 400 600 800
40 60 80 100 200 300 600 800 1000
13
1211
109
87
6
5
4
3
5
4
3
109
8
7
65
4
9
87
6
3
5
4
6
3
87
5
4
6
3
4
3
314
2
11
2
10
2
9
2
7
2
5
2
4
2
1450 rpm /min 50 Hz
25-40
32-50
40-6550-80
65-100
80-125
100-150
125-150A125-150B
150-200200-250B 250-300
1314
1211
13 14
1211
10
9
109
8
7
87
65
4
3
2
6
5
4
3
1110
98
76
5
4
3
12 1110
9
87
6
5
4
3
8
76
5
4
3
9
8
76
54
3
7
65
4
3
7
65
4
3
7
65
4
3
6
5
4
3
5
4
3
5
4
3
4
3
350
2
13
2
12
2
10
2
9
2
8
2
8
2
8
2
7
2
6
2
6
2
5
2
250
100
50
25
10
6
H (m
)
2,5 5 10 25 50 100 250 500 1000 Q m3/h
H (f
t)
20
20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000 3000
30 40 50 60 80 100 200 300 400 500 600 800 1000 2000 3000 4000
IGPM
USGPM
1000
500
250
100
50
20
200-250A
2950 rpm /min 50 Hz
450
400
100
80
25
H (m
)
5 10 20 30 100 260 Q m3/h
H (f
t)
IGPM
USGPM
1000
600
300
200
100
300
200
60
40
40 60 80 150 200
400
800
1200
1400
400
950
100-150
80-125
65-100
50-8040-6532-50
25-40
VS6 Type (ring section impeller) TKVB
14
Performance curves
HIGHER PERFORMANCES ON DEMAND
25-40
32-50
40-6550-80
65-100
80-125100-150
125-150A 125-150B
150-200200-250B
350
250
100
50
25
10
6
H (m
)
2,5 5 10 25 50 100 250 500 1000 Q m3/h
H (ft
)
20
20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000 3000
30 40 50 60 80 100 200 300 400 500 600 800 1000 2000 3000 4000
IGPM
USGPM
1000
500
250
100
50
20
3
2
4
5
6
78
910
1112
13 14
2
3
4
5
67
8 9
10 11
12 13
14
2
3
4
56
78
9 10
11 12
13 12
1110
98
76
5
4
3
2
2
3
4
5
67
89
1098
76
5
4
3
2
2
3
4
5
67
8 6
5
4
3
2 2
3
4
5
6 45
4
3
2
2
3 4
3
2200-250A
1750 rpm /min 60 Hz
3500 rpm /min 60 Hz
15
HIGHER PERFORMANCES ON DEMAND
2
3
4
5
67
89
1011
127
6
5
4
3
2
2
3
4
5
6
64
3
2
2
3
2
5
4
3
40 60 80 100 200 300 400 600 800
40 60 80 100 200 300 600 800 1000450
400
100
80
25
H (m
)
5 10 20 30 100 260 Q m3/h
H (ft
)
IGPM
USGPM
1000
600
300
200
100
300
200
60
40
40 60 80 150 200
400
800
1200
1400
400
950
25-40
32-50
40-6550-80
65-100
80-125
