api2000rev.6 02-13

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    OVERVIEW OF API 2000

    Greg Berdine, Sales Manager

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    Agenda

    Background

    Scope & boundary conditions of standards

    Required outbreathing venting capacity

    Required inbreathing venting capacity

    Sizing and selection example

    Emergency case sizing

    Production testing

    Final notes

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    Background

    Similar standards in existence

    API2000 Has been an industry standard worldwide since being

    published in 1952

    EN14015

    The European Union developed and released this standard

    based on industry studies in 2004 ISO28300

    Released in 2008 with the intention that it would be adopted

    by countries, local regulators, manufacturers, and end users

    worldwide, replacing the current API 2000 and EN 14015

    documents

    The purpose of these standards is to provide guidance to sizing and

    selecting venting devices for atmospheric and low pressure storage

    tanks

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    Background

    The API PRS committee has voted to co-brand API2000

    6thedition and ISO28300 using the published ISO

    document, meaningAPI2000 6thedition is the same as

    ISO28300.

    The previous Determination of Normal Venting

    Requirements section of API 2000 (5thedition) is

    included in Appendix A of the 6thedition. Thus the 6th

    edition of API 2000 has two methods for determining

    normal venting requirements.

    The 6thedition of API 2000 was published by Nov.2009

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    Venting of Atmospheric and Low-

    Pressure Storage Tanks

    API STANDARD 2000

    6THEDITION, NOVEMBER 2009

    ISO28300 (IDENTICAL)Petroleum, petrochemical

    and natural gas industriesVenting of

    Atmospheric and Low-Pressure Storage Tanks

    Co-Branded Standard

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    Scope

    Normal and emergency vapor venting requirements for

    aboveground liquid petroleum storage tanks

    Covers the causes of overpressure and vacuum, determination

    of venting requirements, means of venting, selection and

    installation of venting devices, and testing and marking of relief

    devices

    Can also be applied to tanks containing other liquids; however,

    sound engineering analysis and judgment must be used when

    applied to tanks containing other liquids

    Does NOT apply to external floating roof tanks

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    Boundary Conditions Comparison

    API 2000 6thedition [main body]

    Full vacuum through 15 psig (1.034 barg) Aboveground tanks for liquid petroleum or petroleum products and

    aboveground and underground refrigerated storage tanks

    Fixed roof tanks

    No limit on tank volume

    Insulation considered for regular and emergency venting

    API 2000 6thedition [Appendix A]

    Full vacuum through 15 psig (1.034 barg)

    Aboveground tanks for liquid petroleum or petroleum products and

    aboveground and underground refrigerated storage tanks

    Fixed roof tanks

    Tank volumes up to 180,000 barrels (28,618m3)

    No insulation factor considered for regular venting

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    NORMAL VENTING:

    OUTBREATHING SIZING

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    API 2000 6thedition [main body]

    Required Outbreathing Flow Capacity

    Fluid Movement

    Based on storage temperature and vaporpressure of liquid and input flow rate

    Required flow capacity (NCMH) = Pump In(m3/h)

    Thermal Effects

    Based on installation latitude, tank volume,

    and insulation Required flow capacity (NCMH) = Y*VTK

    0.9*Ri Y = Latitude factor (from table at right)

    VTK= Tank volume (m3)

    Ri = Insulation factor (separate formula) if

    no insulation use 1 Total Required Outbreathing Flow Capacity

    Sum of the liquid movement and thermaleffects

    Latitude Y

    Below 42 0.32

    Between 42 and 58 0.25

    Above 58 0.2

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    API 2000 6thedition [Appendix A]

    Required Outbreathing Flow Capacity

    Fluid Movement

    Based on boiling point / flash point of liquid, and input

    flow rate Required Flow Capacity (NCMH) = Pump In (m3/h) * X

    X = Liquid Factor from table at right

    Thermal Effects

    Based on Tank Volume, Boiling Point, and Flash Point of

    liquid

    Use table as shown below

    Total Required Outbreathing Flow Capacity

    Sum of the Liquid Movement and Thermal Effects

    Flash / Boiling Point X

    Flash Point >= 37.8 C 1.01

    Boiling Point >= 148.9 C 1.01

    Flash Point < 37.8 C 2.02

    Boiling Point < 148.9 C 2.02

    O b hi C i

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    Outbreathing Comparison

    (Total Required Flow Capacity vs. Tank Volume)

    0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    10 16 79 159

    318

    477

    636

    795

    1590

    2385

    3180

    3975

    4770

    5565

    6359

    7154

    7949

    9539

    11129

    1271

    9

    14309

    15899

    19078

    22258

    25438

    28618

    Tank Volume (Cubic Meters)

    RequiredVentin

    gCapacity(NCMH)

    API 2000 6th Ed. [main body]

    API 2000 6th Ed. [Appendix A]

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    Normal Venting: Inbreathing Sizing

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    API 2000 6thEdition [main body]

    Required Inbreathing Flow Capacity

    Fluid Movement

    Based on output flow rate

    Required Flow Capacity (NCMH) = Pump Out (m3/h)

    Thermal Effects

    Based on installation latitude, vapor pressure, average storage temperature, tankvolume, and insulation

    Required Flow Capacity (NCMH) = C*VTK0.7*Ri

    C = Latitude / Vapor Pressure / Average Storage Temperature Factor (fromtable at right)

    VTK= Tank Volume (m3)

    Ri= Insulation Factor (separate formula)

    Total Required Inbreathing Flow Capacity

    Sum of the Liquid Movement and Thermal Effects

    Latitude C-Factor for Given Conditions

    Vapor Pressure Hexane or Similar

    Vapor Pressure Higher thanHexane orUnknown

    Average Storage Temperature ( C)

    25 25

    Below 42 4 6.5 6.5 6.5

    Between 42and 58 3 5 5 5

    Above 58 2.5 4 4 4

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    API 2000 6thEdition [Appendix A]

    Required Inbreathing Flow Capacity

    Fluid Movement

    Based on boiling point, flash point of liquid, and output

    flow rate

    Required Flow Capacity (NCMH) = Pump Out (BPH) * X

    X = Liquid Factor from table at right

    Thermal Effects

    Based on Tank Volume, Boiling Point, and Flash Point of

    liquid

    Use table as shown below

    Total Required Inbreathing Flow Capacity

    Sum of the Liquid Movement and Thermal Effects

    Flash / Boiling Point X

    Flash Point >= 37.8 F 0.94

    Boiling Point >= 148.9 F 0.94

    Flash Point < 37.8 F 0.94

    Boiling Point < 148.9 F 0.94

    G CO SO

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    INBREATHING COMPARISON

    (Total Required Flow Capacity vs. Tank Volume)

    0

    1000

    2000

    3000

    4000

    5000

    6000

    7000

    10 16 79 159

    318

    477

    636

    795

    1590

    2385

    3180

    3975

    4770

    5565

    6359

    7154

    7949

    9539

    1112

    9

    1271

    9

    1430

    9

    1589

    9

    1907

    8

    2225

    8

    2543

    8

    2861

    8

    Tank Volume (Cubic Meters)

    RequiredVentin

    gCapacity(NCMH)

    API 2000 6th Ed. [main body]

    API 2000 6th Ed. [Appendix A]

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    Why is it Necessary to Have so Much Vacuum

    Protection?

    Typical tank failures happen under vacuum conditions (implosion)

    Tank rupture under positive pressure is less frequent due to the

    tank being designed properly for this condition

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    SELECTION EXAMPLE

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    Example Process Conditions

    API 650 Vertical Tank (not insulated)

    Volume = 12,734 m3

    MAWP/MAWV = 20 mbar / -10 mbar

    Pump In = 795 m3/h

    Pump Out = 1272 m3/h

    Texas Installation, Storing Hexane at 15 C Utilize Model 1220A (Vent to Header)

    Set Pressure = 10 mbar

    Set Vacuum = 5 mbar

    *This example was used in a presentation during an ISOWorking Group meeting in Braunschweig, Germany

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    Groth Model 1220A Rated Flow Capacities

    Set Pressure = 10 mbar, flow at 100%Overpressure

    6 = 3,100 NCMH

    8 = 4,880 NCMH

    10 = 7,960 NCMH

    12 = 10,300 NCMH

    Set Vacuum = 5 mbar, flow at 100%

    Overpressure 6 = 1,450 NCMH

    8 = 2,350 NCMH

    10 = 3,810 NCMH

    12 = 5,390 NCMH

    Thus, a tank sized per API2000 Appendix Awould require one (1) 10 Model 1220A while atank sized per API 2000 Main Body wouldrequire two (2) 10 Model 1220A

    VALVE SELECTION

    Required Outbreathing Flow Capacity

    Appendix A = 3,089 NCMH

    Main Body = 2,407 NCMH

    Required Inbreathing Flow Capacity

    Appendix A = 2,671 NCMH

    Main Body = 6,246 NCMH

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    Emergency Case Sizing

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    Required Emergency Flow Capacity

    The sizing for emergency relief valves has NOT CHANGED

    Sizing is based on tank volume, flash point / boiling point of

    liquid, insulation, latent heat of vaporization, wetted surface

    area, design pressure, and temperature of relieving vapor.

    One of two methods can be used to calculate requiredemergency flow capacity; one which requires little knowledge

    of the process (typically conservative), and one which requires

    very detailed knowledge of the process and typically requires

    much less flow capacity

    d l

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    Emergency Venting Guidelines

    API 2000 specifies two methods of calculating requiredemergency flow capacity, one method requires detailedknowledge of process while other is used when a lesserdegree of accuracy is tolerable

    When determining required emergency flow capacity,full credit may be taken for the flow capacity providedfor normal venting, can also assume no liquid movementin tank

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    Production Testing

    d i i i

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    Production Testing Requirements

    All products must be tested for setpressure and seat leakage at the

    factory, prior to shipment

    Set pressure definition is now included

    Seat leakage testing parameters

    defined

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    Final Notes

    Fi l N

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    Final Notes

    Existing installations WILL NOT be required to

    change installed vent valves due to changes in

    the standard, however, the API and ISO

    committees highly recommend an evaluation

    of all installations to determine if they are at

    risk.

    Fi l N t

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    Final Notes

    Production testing section was included to identify the tests

    that MUST be executed at the factory

    Leakage testing is now a required test, Groth has

    conducted this test on ALL valves for several years.

    Definition of set pressure is now published

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    Where do I look?

    Where in API 2000 Rev.6 can I find

    out what these significant changes

    were based on?

    A D

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    Annex D

    A E

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    Annex E

    A E

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    Annex E

    A E

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    Annex E

    Reminder

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    Reminder

    Groth Corporation nor our competitors

    developed the requirements of API2000 Rev.6.,

    however as one of the top GLOBAL suppliers ofthis type of equipment, it is up to us to us to be

    the regulation experts to our customers.