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APM802-DO-EN-31 Command/Control APM 802 Energy Solutions Provider

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6886

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APM802-DO-EN-31

Command/ControlAPM802

SDM

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TeamOffices

SOUTH AFRICASDMO JOHANNESBURG TEl. +27 (0)8 32 33 55 61FAx +33 (0)1 72 27 61 51

AlGERIASDMO AlGER

TEl. +213 (0) 21 68 12 12FAx +213 21 68 14 14

DUBAISDMO MIDDlE EAST TEl. +971 4 458 70 20FAx +971 4 458 69 85

EGYPTSDMO CAIRO

TEl./FAx + 202 22 67 12 78

RUSSIASDMO MOSCOW

TEl.+7 495 665 16 98FAx +33 (0)1 72 27 55 48

TOGOSDMO WEST AFRICA

TEl. + 228 92 43 79 33

Energy Solutions Provider

DEDICATED TO POWER PlANT MANAGEMENT SDMO IS RENOWNED AS ONE OF THE lEADING DESIGNERS AND MANUFACTURERS OF GENERATING SETS WORlDWIDE.

The industrial manufacturer designs, manufactures and markets a range of generating sets from 1 kW to 200 MW which meet the needs of all power requirements and which can be adapted to all applications. Thanks to the expertise of its engineering department, and to tackle more specific demands, SDMO also offers tailored power plants.

Fully developed by SDMO, the new APM802* command/control system is specifically designed for operating and monitoring power plants for markets including hospitals, data centres, banks, the oil and gas sector, industries, IPP, rental and mining.

The APM802* can be integrated into a console, into an embedded cabinet, directly on the generating sets, or in a separate cabinet, to adapt to all installation constraints.

The Human Machine Interface, designed in collaboration with a company specialising in interface design, facilitates operations with a large 100% touch screen. The pre-configured system for power plant applications features a brand new customisation function which complies with the international standard IEC 61131-3. New communication functions (PlC and regulation), improve the high level of equipment availability in the installation.

An assurance of innovation, the APM802* is protected by copyrights and two SDMO patents.

*Advanced Power Management

2

APM802Introduction

The APM802 is available on SDMO generating sets , with power outputs from 220 kVA:

3

POWER PRODUCTS APM802ADRIATIC RANGE (K9 to K21) X

PACIFIC I RANGE (T8K to T44K) XMONTANA RANGE (J22 to J220C2) X

OCEANIC RANGE (D275 to D700) OATLANTIC RANGE (> V220C2) O

EXEL I RANGE(X300C3 to X715C2) OPACIFIC II RANGE (> T900) O

EXEL II RANGE (X800 to X3300) ORENTAL POWER APM802 RENTAL

- Contact us -O Option X Not available (contact us)

Embedded cabinets

INTEgRATION

CONSOLE EMBEDDED CABINETS SEPARATED CABINETS

on the frame of the generating seton the frame of the

generating set to be integrated in the room with on-site installation

groups together the auxiliaries

3

APM802

Introduction

Console

Separated cabinets

Dedicated to power plant management • Guarantees availability and reliability of the power plant. • Standard package with or without options, or "tailored" package.

Specially researched ergonomics • Intuitive and user-friendly design. • Guided product operations to help users get started.

High level of equipment availability • Ring redundancy option: all functions remain fully operational in all circumstances. • A robust, specially designed product adapted to the generating set environment.

Modularity and long service life guaranteed • The minimum configuration (HMI, BASE and REGULATION) is flexible and the equipment can be upgraded

by adding extra modules. • If one of the components needs upgrading, the whole unit remains compatible. • Client customisation using LADDER language in compliance with international standard IEC61131-3.

Making it easy to extend the installation • The APM802 is compatible with the Kerys and therefore enables existing installations to be extended,

by adding extra generating sets for example.

4

APM802Advantages

Power plant management

• Type of equipment: - Single generating set or as part of power plant - Shared switching unit enabling checking and monitoring

of the power plant• LV (Low Voltage) or HV (High Voltage)• Automatic transfer management as part of power plant or single generator• Short or long time mains paralleling without cut-out: - on return to mains power - during peak shaving - during tests • Standby power plant

- Start-up with dead bus paralleling for very rapid power plant availability (less than 10 seconds)

- Inverted operation (standby)• Power production unit• Cogeneration• Adapted generating set safety features• Adapter mains safety features

Measurements and display

• Mechanical - Levels - Temperatures - Pressure - Speed

• Electrical - Voltages - Currents - Frequency - Power factor - Output - Harmonics

• Energy meters• Metering and electrical and mechanical statistics• Curves and trends for electrical and mechanical measurements• Delay countdown• Equipment status• Events display• Messages for alarms and faults• Display of engine fault codes for engines fitted with an ECU

Communication

• Human Machine Interface - Large intuitive touch screen - Human Machine Interface remote control and/or mobile access - Many languages integrated: English, French, Spanish,

Portuguese, German, Brazilian Portuguese, Russian, Arabic, Dutch, Chinese, etc.

• 4 Ethernet ports - System and external communications well separated - Ring redundancy option for communications

for high availability of equipment - Ethernet network communications can be copper wire, fibre

optic or combination (Contact us) - Built-in web server - Modbus TCP• 4 CAN ports - including one port dedicated to communication with engines

equipped with an ECU• 1 RS485 port - Modbus RTU - Insulated RS 485 port• Communication options compatible with the following protocols: 2G/GSM/GPRS/3G, SNMP, Profibus, LonWorks, IEC 60870-5-104, IEC 61850, etc.

Regulations

• Simple: - Speed - Voltage

• Advanced: - Live bus paralleling - Dead bus paralleling - Distribution or setting of active power of generating set or mains - Distribution or setting of reactive power of generating set or mains - Setting of the power factor (cos Phi) of the generating set or mains - Centring of voltage and frequency on a power plant in island mode

• Programming: - Automatic start-up and shutdown of equipment

according to power management - Loading and unloading delays and thresholds

5

APM802Functions

The APM802 system is composed of a set of electronic modules which each fulfil a clearly-defined function.

These modules are interconnected based on a very specific structure, and exchange data so as to ensure the command, control, regulation and protection of one or more generating sets, in accordance with the available configurations.

The minimum configuration for equipment is: one HMI, one BASE module and one Regulation module.The configuration can easily be extended, thereby enabling equipment to control a maximum of: • up to 6 HMI modules • up to 8 regulation modules • up to 2 protection modules • up to 32 modules extending the number of inputs/outputs available on the BASE module:

binary module, analog module, temperature module

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BASE module

Binary I/O module

Analog I/O module

Temperature module

Min

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100% touch screen HMI module

Protection module

Regulation module

APM802Structure

Logic, analog and temperature input/output module

The optional logic and analog input/output modules extend the logic inputs/outputs on the BASE module. They process signals: - from the logic/analog sensors - to the logic/analog actuatorsThe optional temperature input module complements the existing input/output structure on the APM802 system. It will ensure that signals from the sensors, either PT100 or thermocouple K, are processed.

APM802

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Structure

Regulation module

The regulation module enables electrical values to be obtained, paralleling to be performed, and regulations and mains/generating set safety features to be controlled. Using several regulation modules enables many networks to be managed for specific applications.

ANSI safety features available:• Generating set/mains voltage: Minimum voltage – Maximum voltageFrequency and mains: Minimum frequency- Maximum frequency• Generating set current: Overload – Thermal image• Generating set power: Maximum active power – Minimum active power – Maximum reactive power – Active power return – Reactive power return• Mains power micro-break/open breaker: Vector shift – Variation in frequency dF/dt

BASE module

The BASE module is the heart of the system. It controls the PLC and communications in real time. The BASE module integrates the PLC dedicated to power plants with specific customisation using LADDER language in compliance with standard IEC61131-3.System and external communications are separated to ensure security.The BASE module features the perfect technologies to perform communication and monitoring operations. Its built-in web server enables remote connection via a simple web browser.

Protection module

The optional protection module provides the generating set with additional protection. It is mainly used while the generating set is paralleled to the power distribution system at moderate voltages, but it is also used to protect the generating set at low voltages.

ANSI safety features available:• Current: Short-circuit – phase current direction – Neutral current (four-pole) – Maximum inverter component – Voltage retention• Insulation check: Homo-polar current - Homo-polar current direction - Homo-polar voltage - Restricted earth• Mains: minimum impedance

HMI module

The HMI module is the interface for interaction between the user and the equipment.Robust and well adapted to its usage scenarios, the HMI module is ergonomic, efficient and easy to use.The HMI module uses Ethernet and USB communication.

APM802Human Machine Interface

The Human Machine Interface has taken it to the next level, to ensure the maximum benefit to users and installations

To better meet requirements, the HMI has been designed in collaboration with users and a company specialising in interface design. Robust, the HMI is adapted to the contexts in which it is used for built-in applications on generating sets (IP65, vibrations, sun). It has been approved by SDMO in collaboration with independent laboratories.

The HMI is equipped with a large 12" (30 cm) touch screen for dynamic interaction.

The HMI implements Ethernet communication; additionally, its USB ports enable peripherals to be added and a USB key to be used for transferring data.

The technologies implemented is perfect for ensuring: • users can get started quickly • easy remote monitoring, including mobile monitoring • excellent interpersonal communication for improved efficiency in operations and maintenance

HMI

8

Operating screen

Generating set display

Display of installation and mechanical values

Display of generating set electrical values

User access:- shortcuts- maintenance- alarms

Generating set control (operating modes)

Control and position of circuit breakers

Operator and Specialist access:- curves- settings- history- configuration

Display of mains electrical values

APM802Human Machine Interface

The ergonomics have been completely redesigned to make the system even more user-friendly and comfortable to use.The user is guided through how to operate the product according to the user access level, making it easy to get started and reducing the risk of errors.

3 DEFINED proFIlEs: UsEr, opErator or spEcIalIst

MobIlE MoNItorINg

Remote access is easy in terms of the display and getting started with the installation (service, user).

The technology enables screenshots and videos to be taken directly on the product; these can be saved to a USB key then emailed (fault finding, maintenance, backup, training, documentation, sales aids).

9

HMI

User access:- shortcuts- maintenance- alarms

Generating set control (operating modes)

*Profiles can be accessed using a password

Control and position of circuit breakers

Operator and Specialist access:- curves- settings- history- configuration

The ergonomics have been completely redesigned to make the system even more user-friendly and comfortable to use.The ergonomics have been completely redesigned to make the system even more user-friendly and comfortable to use.The ergonomics have been completely redesigned to make the system even more user-friendly and comfortable to use.The ergonomics have been completely redesigned to make the system even more user-friendly and comfortable to use.The ergonomics have been completely redesigned to make the system even more user-friendly and comfortable to use.

Overview display Detailed display History/Trends

PROfILE USER OPERATOR * SPECIALIST *

ACCESS System monitoring

Trained to operate the power plant Trained by SDMO and ap-

proved partnerEnd client or maintenance

company Start-up, assistance, program-mingMaintenance of worn parts

APM802

Single GENERATING SETexample in A651 or A661 standard configuration

GENERATING SET Power PlAntexample in A635 or A636 standard configuration

Configurations and communication

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M M

M M

xample in A635 or A636 standard configuration

MR

MR

M M MR

MR

M

M

Mains detection relay

Circuit breaker control

Measurements and controls

Remote access via smartphone, tablet or laptop

Mains detection relay

Circuit breaker control

Measurements and controls

WIThOUT mains paralleling

With self-regulating automatic transfer switch A612With motorised circuit breaker controlled by the APM802 A612

WITh mains paralleling

With generating set motorised circuit breaker controlled by the APM802Mains circuit breaker not controlled by the APM802Long time paralleling

Active power setpoint on generating set A641

Active power setpoint on mains A642Motorised circuit breakers for generating set and mains controlled by the APM802

Short time paralleling on mains return A651Long time paralleling on mains return A661

WIThOUT mains paralleling

Without Automatic Transfer Switch management or with self-regulating Automatic Transfer Switch management

Paralleling of generating sets with power management by digital bus A633

WITh mains paralleling With Automatic Transfer Switch management

Live bus paralleling at LV, short or long time A635Dead bus paralleling at MV, short or long time A636

Single GENERATING SETexample in A651 or A661 standard configuration

GENERATING SET Power PlAntexample in A635 or A636 standard configuration

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Mains detection relay

Circuit breaker control

Measurements and controls

Firewall

Remote control HMI

Remote access via smartphone, tablet or laptop

The APM802 for enhanced communications

The result of our close monitoring of requirements, the APM802 offers a new solution for power plant projects.A real innovation, the APM802 is designed for demanding installations that require a high level of equipment availability, access to information and transmission of data.The communications integrated as standard in the APM802 are based on sophisticated and mature technologies:

• Ethernet ports and CAN ports for system communications - Ethernet technology is ideal for secure, real-time transmission of critical data. It is particularly used for communication

between APM802 and for communication between the BASE module and the HMI. - Robust industrial CAN technology is used in particular for communication between the modules

of the APM802.

• Separate Ethernet ports and insulated RS485 port for external communications - Modbus TCP on Ethernet, configurable to the customer's installation - Modbus RTU on insulated RS485, configurable to the customer's installation - A range of protocols are available as an option: 2G/GSM/GPRS/3G, SNMP, Profibus, LonWorks, IEC 60870-5-104, IEC

61850, etc. - Built-in WEB server on Ethernet, configurable to the customer's installation - Remote access to information to view, understand and act on

APM802 Ethernet communication: innovative and patented

This guarantees a high level of equipment availability and facilitates the remote control of the HMI for enhanced usage. Additionally, various connections can be made via the Ethernet, using fibre optics or combined with copper wire.

For full control of risk management, the system communications are separated from the external communications.

The APM802's connectable technologies bring a high level of service and functional coherence to your projects.

The ring is created by several Ethernet segments and groups together regulation and PLC communications.

With the ring redundancy option, all functions remain fully operational

in all circumstances.

Control room

APM802

Configurations and communication

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Command/ControlAPM802

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Team

SDMO Industries - 12 bis rue de la villeneuveCS 92 848 - 29 228 Brest Cedex 2 - France

Tel. +33 (0)2 98 41 41 41 - Fax +33 (0)2 98 41 63 07www.sdmo.com

Subsidiaries

GERMANYSDMO GMBH

TEl. +49(0)63 32 97 15 00FAx +49(0) 63 32 97 15 11

BElGIUMSDMO NV/SA

TEl. +32 36 46 04 15FAx +32 36 46 06 25

SPAINSDMO INDUSTRIES IBERICA

TEl. +34 (9)35 86 34 00FAx +34 (9) 35 80 31 36

UKSDMO ENERGY lTD

TEl. +44(0) 1606 838 120FAx +44(0) 1606 837 863

lATIN AMERICA & CARIBBEAN

SDMO GENERATING SETS TEl. +1 30 58 63 00 12FAx +1 30 58 63 97 81

BRAZIlSDMO MAQUIGERAl

TEl. +55 (11)37 89 60 00

French Offices

WESTSDMO BREST

TEl. 02 98 41 13 48FAx 02 98 41 13 57

CENTRAl WESTSDMO CHOlET

TEl. 02 41 75 96 70FAx 02 41 75 96 71

PARIS/NORTHERN NORMANDY SDMO GENNEVIllIERS

TEl. 01 41 88 38 00FAx 01 41 88 38 37

EAST SDMO METZ

TEl. 03 87 37 88 50FAx 03 87 37 88 59

SOUTH EASTSDMO VAlENCE

TEl. 04 75 81 31 00FAx 04 75 81 31 10

SDMO AIxTEl. 04 42 52 51 60 FAx 04 42 52 51 61

SOUTH WESTSDMO TOUlOUSE TEl. 05 61 24 75 75FAx 05 61 24 75 79

Offices

SOUTH AFRICASDMO JOHANNESBURG TEl. +27 (0)8 32 33 55 61FAx +33 (0)1 72 27 61 51

AlGERIASDMO AlGER

TEl. +213 (0) 21 68 12 12FAx +213 21 68 14 14

DUBAISDMO MIDDlE EAST TEl. +971 4 458 70 20FAx +971 4 458 69 85

EGYPTSDMO CAIRO

TEl./FAx + 202 22 67 12 78

RUSSIASDMO MOSCOW

TEl.+7 495 665 16 98FAx +33 (0)1 72 27 55 48

TOGOSDMO WEST AFRICA

TEl. + 228 92 43 79 33