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Reference Materials A1 APPENDIX Table of Contents Page Gear Materials ...................................................................................................................................................................................... A2 1.1 Carbon Tool Steels and Alloy Steels (JIS Material Symbol) .......................................................................................... A2 1.2 Symbol System for JIS Material ................................................................................................................................... A2 1.3 Method of Hardening..................................................................................................................................................... A2 Hardness Comparison Table ............................................................................................................................................................... A3 Common Deviations of Hole Dimensions .......................................................................................................................................... A4 Common Deviations of Shaft Dimensions ......................................................................................................................................... A6 Root Diameter for Metric Coarse Threads ......................................................................................................................................... A8 Dimensions of Counterbores and Bolt Holes for Hexagon Socket Head Cap Screws .................................................................. A9 Straight-sided Splines ......................................................................................................................................................................... A10 The Surface Strength of Spline ........................................................................................................................................................... A11 Flat Keys and Keyways........................................................................................................................................................................ A12 Comparative Table for Gear Pitch and Module .................................................................................................................................. A13 Center Holes ......................................................................................................................................................................................... A14 Permissible Machining Deviations in Dimensions without Tolerance Indication .......................................................................... A15 Permissible Deviations in Dimensions without Tolerance Indication for Injection Model Products ........................................... A15 Geometrical Characteristic Symbol.................................................................................................................................................... A15 Cylindrical Gears: ISO System of Accuracy ..................................................................................................................................... A16 Precision Standard for Bevel Gears ................................................................................................................................................... A22 Backlash Standard for Spur and Helical Gears ................................................................................................................................. A24 Backlash Standard for Bevel Gears ................................................................................................................................................... A25 Tolerance of Center Distance for Spur and Helical Gears ................................................................................................................ A26 Shaft Parallelism of Spur and Helical Gears...................................................................................................................................... A26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

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Reference Materials

A1

APPENDIXTable of Contents

Page Gear Materials ...................................................................................................................................................................................... A2 1.1 Carbon Tool Steels and Alloy Steels (JIS Material Symbol) .......................................................................................... A2 1.2 Symbol System for JIS Material ................................................................................................................................... A2 1.3 Method of Hardening..................................................................................................................................................... A2 Hardness Comparison Table ............................................................................................................................................................... A3 Common Deviations of Hole Dimensions .......................................................................................................................................... A4 Common Deviations of Shaft Dimensions ......................................................................................................................................... A6

Root Diameter for Metric Coarse Threads ......................................................................................................................................... A8

Dimensions of Counterbores and Bolt Holes for Hexagon Socket Head Cap Screws .................................................................. A9

Straight-sided Splines ......................................................................................................................................................................... A10 The Surface Strength of Spline ........................................................................................................................................................... A11

Flat Keys and Keyways ........................................................................................................................................................................ A12 Comparative Table for Gear Pitch and Module .................................................................................................................................. A13

Center Holes ......................................................................................................................................................................................... A14

Permissible Machining Deviations in Dimensions without Tolerance Indication .......................................................................... A15

Permissible Deviations in Dimensions without Tolerance Indication for Injection Model Products ........................................... A15

Geometrical Characteristic Symbol .................................................................................................................................................... A15

Cylindrical Gears: ISO System of Accuracy ..................................................................................................................................... A16

Precision Standard for Bevel Gears ................................................................................................................................................... A22

Backlash Standard for Spur and Helical Gears ................................................................................................................................. A24

Backlash Standard for Bevel Gears ................................................................................................................................................... A25

Tolerance of Center Distance for Spur and Helical Gears ................................................................................................................ A26

Shaft Parallelism of Spur and Helical Gears ...................................................................................................................................... A26

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

A2

Reference Materials

The following symbol SNCM420(H) is an example of JIS code system of corbon tool steel and alloy steel:

S NCM 4 20 H

333333

3335

1.1 Carbon Tool Steels and Alloy Steels (JIS Material Symbol)

1 Gear Materials

Carbon (C)content (%)

0.13~0.18

0.17~0.23

0.22~0.28

0.27~0.35

0.32~0.40

0.36~0.43

0.40~0.50

0.44~0.53

JIS Material symbol Tensilestrengthkgf/mm2

>080>085>080>100>090>110

>085>095>100>095>100

>095

>080>085>090>085

>090>095>075>095

>100>100>100

>100>105

>105

Elogation%

or more151617121612

1414141715

18

18181618

15152215

131216

1212

14

Reduction of area

%or more

404045454540

3540354545

50

55555050

50505045

454545

4040

40

Brinellhardness

HB

217~302235~321217~321285~388255~341311~375

235~321262~341285~363248~341293~375

269~321

229~285241~293255~321248~302

255~311269~321212~255269~321

269~321285~341293~352

285~341302~363

302~363

Endurance limit (N x 107)kgf/mm2

Rotatingbeam test

283028353138

3033353335

33

28303130

31332633

353535

3537

37

Torsion test

171917222024

1921222122

21

18192019

20211621

222222

2223

23

Tension &compression

262826332936

2831333133

31

26282928

29312431

35

New standardSCr415(H)SCM415(H)SNC415(H)SNC815(H)SNCM415SNCM815

SCr420(H)SCM420(H)SCM421SNCM220(H)SNCM420(H)

SNCM625

SCr430(H)SCM430SCM432SNC631(H)

SCr435(H)SCM435(H)SNC236SNC836

SCr440(H)SCM440(H)SNCM439

SCr445SCM445(H)

SNCM447

Old standardSCr21(H)SCM21(H)SNC21(H)SNC22(H)SNCM22SNCM25

SCr22(H)SCM22(H)SCM23SNCM21(H)SNCM23(H)

SNCM2

SCr2(H)SCM2SCM1SNC2(H)

SCr3(H)SCM3(H)SNC1SNC3

SCr4(H)SCM4(H)SNCM8

SCr5SCM5(H)

SNCM9

1.2 Symbol System for JIS Material 1.3 Method of Hardening

Represents the steel family.Symbols of the major alloy element content.

Represents the value of the carbon content.

Code no. of the major alloy element content amount.

Additional symbol

The strength and the hardness of the gear surface may be increased after suitable heat treatment is done. The kind of heat treatment varies with the carbon content of the steel used for the gear.

Quenching Method

Carburizing Quenching

Furnace Hardening

Induction Hardening

Flame Hardening

Nitriding ( NOTE 1)

Carbon(C)%0  0.1  0.2  0.3  0.4  0.5

NOTE1. For the nitriding process, more than one of Al, Cr Mo and V alloy elements must be present in the steel.

Reference Materials

A3

2 Hardness Comparison Table

Approximate Hardness Conversion of Steel Based on the Rockwell C Scale:HRC

Rockwell

C

hardness

6867666564

6362616059

5857565554

5352515049

4847464544

4342414039

3837363534

3332313029

2827262524

23222120

(18)

(16)(14)(12)(10)(8)

(6)(4)(2)(0)

HV

Vickers

hardness

940900865832800

772746720697674

653633613595577

560544528513498

484471458446434

423412402392382

372363354345336

327318310302294

286279272266260

254248243238230

222213204196188

180173166160

HBBrinell hardness

10mm Ball・Load 3000kgf

Standard ball

—————

—————

—————

—500487475464

451442432421409

400390381371362

353344336327319

311301294286279

271264258253247

243237231226219

212203194187179

171165158152

Hult-grenball

—————

———613599

587575561546534

519508494481469

455443432421409

400390381371362

353344336327319

311301294286279

271264258253247

243237231226219

212203194187179

171165158152

Tungsten-carbide

ball

———739722

705688670654634

615595577560543

525512496481469

455443432421409

400390381371362

353344336327319

311301294286279

271264258253247

243237231226219

212203194187179

171165158152

HRA

A ScaleLoad 60kgf

braleindenter

85.685.084.583.983.4

82.882.381.881.280.7

80.179.679.078.578.0

77.476.876.375.975.2

74.774.173.673.172.5

72.071.570.970.469.9

69.468.968.467.967.4

66.866.365.865.364.7

64.363.863.362.862.4

62.061.561.060.5—

—————

————

Rockwell hardness NOTE 2.

HRB

B ScaleLoad 100kgfDia. 1/16in

Ball

—————

—————

—————

—————

—————

—————

——

(109.0)(108.5)(108.0)

(107.5) (107.0)(106.0)(105.5)(104.5)

(104.0)(103.0)(102.5)(101.5)(101.0)

100.0099.0098.5097.8096.7

095.5093.9092.3090.7089.5

087.1085.5083.5081.7

HRD

D ScaleLoad 100kgf

braleindenter

76.976.175.474.573.8

73.072.271.570.769.9

69.268.567.766.966.1

65.464.663.863.162.1

61.460.860.059.258.5

57.756.956.255.454.6

53.853.152.351.550.8

50.049.248.447.747.0

46.145.244.643.843.1

42.141.640.940.1—

—————

————

HS

Shor

e ha

rdne

ss

9795929188

8785838180

7876757472

7169686766

6463626058

5756555452

5150494847

4644434241

4140383837

3635353433

3231292827

26252424

Tensile Strengthkgf/mm2

(N/mm2)Aprox. value

NOTE 1.

—————

—————

———

212 {2079}205 {2010}

199 {1952}192 {1883}186 {1824}179 {1755}172 {1687}

167 {1638}161 {1579}156 {1530}151 {1481}146 {1432}

141 {1383}136 {1334}132 {1294}127 {1245}124 {1216}

120 {1177}118 {1157}114 {1118}110 {1079}108 {1059}

105 {1030}102 {1000}100 {0981}097 {0951}095 {0932}

093 {0912}090 {0883}088 {0863}086 {0843}084 {0824}

082 {0804}080 {0785}079 {0775}077 {0755}075 {0736}

072 {0706}069 {0677}066 {0647}063 {0618}061 {0598}

059 {0579}056 {0549}054 {0530}053 {0520}

HRCRockwell

C Hardness

NOTE 2.

6867666564

6362616059

5857565554

5352515049

4847464544

4342414039

3837363534

3332313029

2827262524

23222120

(18)

(16)(14)(12)(10)(8)

(6)(4)(2)(0)

Approx. hardness

of

principal materials

S45C soft nitriding

SCM415 case hardening

SCM440 induction hardening

S45C induction hardening

SCM415 core hardness

S45C core hardness

SUS303

REMARK: The boldfaced figures are based on ASTM E 140 Table 3 (SAE-ASM-ASTM)NOTE 1: Approximate values were determined from "Conversion Tables" of JIS Z 8413 and Z 8438.    The units and values in parentheses{ } are based on International System of Units (SI). These are shown for reference. Note that 1N/mm2=1MPa.NOTE 2: The parenthesized values in the table are not used so frequently.

S45C thermal refining

SCM440 core hardness

A4

Reference Materials

Standard Dimensions and Tolerance (Holes)

F

024018

3 Common Deviations of Hole Dimensions  JIS B 0401-2 : 1998

Unit: μm

Bore size(mm)

Over

Toincl.

003

B

B10

+1800+1400

C

C9

+8500+100+60

C10

D

D8

+3400+4500+60+20

D9 D10

E

E7

+2400+2800+39+14

E8 E9 F6

+1200+1600+20+60

F7 F8

G

G6

+800+12+20

G7

H

H5

003 006 +1880+1400

+1000+118+70

+4800+6000+78+30

+3200+3800+50+20

+1800+2200+28+10

+120+16+4

006 010 +2080+1500

+1160+138+80

+6200+7600+98+40

+4000+4700+61+25

+2200+2800+35+13

+140+20+5

010 014+2200+1500

+1380+165+95

+770+930+120+500

+5000+5900+75+32

+2700+3400+43+16

+170+24+6

014 018

+2440+1600

+1620+194+110

+9800+1170+149+650

+6100+7300+92+40

+3300+4100+53+20

+200+28+7

024 030

030 040 +2700+1700

+1820+220+120 +1190+1420+180

+800+7500+8900+112

+500+4100+5000+64

+25+250+34

+9040 050 +2800

+1800+1920+230

+130

050 065 +3100+1900

+2140+260+140 +1460+1740+220

+100+9000+1060+134

+600+4900+6000+76

+30+290+40

+10065 080 +3200

+2000+2240+270

+150

080 100 +3600+2200

+2570+310+170 +1740+2070+260

+120+1070+1250+159

+720+5800+7100+90

+36+370+47

+12100 120 +3800

+2400+2670+320

+180

120 140 +4200+2600

+3000+360+200

+2080+2450+305+145

+1250+1480+185+850

+6800+8300+106+430

+390+54+14

140 160 +4400+2800

+3100+370+210

160 180 +4700+3100

+3300+390+230

180 200 +5250+3400

+3550+425+240

+2420+2850+355+170

+1460+1720+215+100

+7900+9600+122+500

+440+61+15

200 225 +5650+3800

+3750+445+260

225 250 +6050+4200

+3950+465+280

250 280 +6900+4800

+4300+510+300 +2710+3200+400

+190+1620+1910+240

+110+8800+1080+137

+560+490+69

+17280 315 +7500

+5400+4600+540

+330

315 355 +8300+6000

+5000+590+360 +2990+3500+440

+210+1820+2410+265

+125+9800+1190+151

+620+540+75

+18355 400 +9100

+6800+5400+630

+400

400 450 +1010+7600

+5950+690+440 +3270+3850+480

+230+1980+2320+290

+135+1080+1310+165

+680+600+83

+20

+400+600+100+1400+2500+400

+500+800+120+180+3000+480

+600+900+150+220+3600+580

+800+110+180+270+4300+700

+900+130+210+330+5200+840

+110+160+250+390+6200+1000

+130+190+300+460+7400+1200

+150+220+350+540+8700+1400

+180+250+400+630+1000+1600

+200+290+460+720+1150+1850

+230+320+520+810+1300+2100

+250+360+570+890+1400+2300

+270+400+630+970+1550+2500

450 500 +1090+8400

+6350+730+480

H6 H7 H8 H9 H10

REMARK: In each step of size in the Table, numerical values given in the upper line indicate upper deviations and those given in the lower line indicate lower deviations.

Reference Materials

A5

M

REMARK: In each step of size in the Table, numerical values given in the upper line indicate upper deviations and those given in the lower line indicate lower deviations.

Unit: μm

Over

Toincl.

003

JS

JS5

±02.50

JS6

K

JS7

±0300.

K5 K6 K7 M5 M6 M7 N6 N7 P6 P7 R7 S7 T7 U7

±0500.

N

+00-04

+00-06

+00-10

-02-06

-02-08

-02-12

-04-10

-04-14

-06-12

-006-016

-010-020

-014-024

— -018-028

3 006 ± 2.50 ±0400. ±0600. +00-05

+02-06

+03-09

-03-08

-01-09

+00-12

-05-13

-04-16

-09-17

-008-020

-011-023

-015-027

— -019-031

6 010 ±03.50 ±04.50 ±07.50 +01-05

+02-07

+05-10

-04-10

-03-12

+00-15

-07-16

-04-19

-12-21

-009-024

-013-028

-017-032

— -022-037

10 014

±04.50 ±05.50 ±0900.+02-06

+02-09

+06-12

-04-12

-04-15

+00-18

-09-20

-05-23

-15-26

-011-029

-016-034

-021-039

—-026-044

14 018

18 024

±04.50 ±06.50 ± 10.5+01-08

+02-11

+06-15

-05-14

-04-17

-00-21

-11-24

-07-28

-18-31

-014-035

-020-041

-027-048

— -033-054

24 030 -033-054

-040-061

30 040

±05.50 ±0800. ± 12.5+02-09

+03-13

+07-18

-05-16

-04-20

+00-25

-12-28

-08-33

-21-37

-017-042

-025-050

-034-059

-039-064

-051-076

40 050 -045-070

-061-086

50 065

±06.50 ±09.50 ± 150.+03-10

+04-15

+09-21

-06-19

-05-24

-00-30

-14-33

-09-39

-26-45

-021-051

-030-060

-042-072

-055-085

-076-106

65 080 -032-062

-048-078

-064-094

-091-121

80 100

±07.50 ± 110. ± 17.5+02-13

+04-18

+10-25

-08-23

-06-28

-00-35

-16-38

-10-45

-30-52

-024-059

-038-073

-058-093

-078-113

-111-146

100 120 -041-076

-066-101

-091-126

-131-166

120 140

±0900. ± 12.5 ± 200.+03-15

+04-21

+12-28

-09-27

-08-33

-00-40

-20-45

-12-52

-36-61

-028-068

-048-088

-077-117

-107-147

—140 160 -050-090

-085-125

-119-159

160 180 -053-093

-093-133

-131-171

180 200

± 100. ± 14.5 ± 230.+02-18

+05-24

+13-33

-11-31

-08-37

-00-46

-22-51

-14-60

-41-70

-033-079

-060-106

-105-151

— —200 225 -063-109

-113-159

225 250 -067-113

-123-169

250 280

± 11.5 ± 160. ± 260.+03-20

+05-27

+16-36

-13-36

-09-41

-00-52

-25-57

-14-66

-47-79

-036-088

-074-126

— — —

280 315 -078-130

315 355

± 12.5 ± 180. ± 28.5+03-22

+07-29

+17-40

-14-39

-10-46

-00-57

-26-62

-16-73

-51-87

-041-098

-087-144

— — —

355 400 -093-150

400 450

± 13.5 ± 200. ± 31.5+02-25

+08-32

+18-45

-16-43

-10-50

-00-63

-27-67

-17-80

-55-95

-045-108

-103-166

— — —

450 500 -109-172

P R S T U

X7

-20-30

-24-36

-28-43

-33-51

-38-56

-46-67

-56-77

XBore size(mm)

A6

Reference Materials

010

f

4 Common Deviations of Shaft Dimensions  JIS B 0401-2:1998

Unit: μm

Shaftdiameter(mm)

Over

Toincl.

003

b

b9

-140-165

c9

c d

d8

-060-085

d9 e7 e8 e9 f6 f7 f8 g4 g5 g6 h4 h5 h6 h7 h8 h9

-020-0340-045

e

-014-0240-0280-039

-1080-0060-108-0120-0160-020

-02-050-060-08

0-03 -04 -06 -10 -14 -025

003 006 -140-170

-070-100

-030-0480-60

-020-0320-0380-050

-1080-0100-108-0180-0220-028

-04-080-090-12

0-004 -05 -08 -12 -18 -030

006 010 -150-186

-080-116

-040-0620-076

-025-0400-0470-061

-1080-0130-108-0220-0280-035

-05-090-110-14

0-04 -06 -09 -15 -22 -038

014-150-193

-095-138

-050-0770-093

-032-0500-0590-075

-1080-0160-108-0270-0340-043

-06-110-140-17

0-05 -08 -11 -18 -27 -043

014 018

018 024-160-212

-110-162

-065-0980-117

-040-0610-0730-092

-1080-0200-108-0330-0410-053

-07-130-160-20

0-06 -09 -13 -21 -33 -052

024 030

030 040 -170-232

-120-182 -080

-1190-142-050

-0750-0890-112-1080-0250-108-0410-0500-064

-09-160-200-25

0-07 -11 -16 -25 -39 -062

040 050 -180-242

-130-192

050 065 -190-264

-140-214 -100

-1460-174-060

-0900-1060-134-1080-0300-108-0490-0600-076

-10-180-230-29

0-08 -13 -19 -30 -46 -074

065 080 -200-274

-150-224

080 100 -220-307

-170-257 -120

-1740-207-072

-1070-1260-159-1080-0360-108-0580-0710-090

-12-220-270-34

0-10 -15 -22 -35 -54 -087

100 120 -240-327

-180-267

120 140 -260-360

-200-300

-145-2080-245

-085-1250-1480-185

-1080-0430-108-0680-0830-106

-14-260-320-39

0-12 -18 -25 -40 -63 -100

140 160 -280-380

-210-310

160 180 -310-410

-230-330

180 200 -340-455

-240-355

-170-2420-285

-100-1460-1720-215

-1080-0500-108-0790-0960-122

-15-290-350-44

0-14 -20 -29 -46 -72 -115

200 225 -380-495

-420-535

-540-670

-680-820

-840-995

-260-375

-280-395

-330-460

-400-540

-480-635

225 250

250 280 -480-610

-300-430 -190

-2710-320-110

-1620-1910-240-1080-0560-108-0880-1080-137

-17-330-400-49

0-16 -23 -32 -52 -81 -130

280 315

315 355 -600-740

-360-500 -210

-2990-350-125

-1820-2140-265-1080-0620-108-0980-1190-151

-18-360-430-54

0-18 -25 -36 -57 -89 -140

355 400

400 450 -760-915

-440-595 -230

-3270-385-135

-1980-2320-290-1080-0680-108-1080-1310-165

-20-400-470-60

0-20 -27 -40 -63 -97 -155

450 500

g h

REMARK: In each step of size in the Table, numerical values given in the upper line indicate upper deviations and those given in the lower line indicate lower deviations.

Reference Materials

A7

+32+ 5

+09

+ 1

Shaftdiameter(mm)

Unit: μm

Over

Toincl.

003

js

js4

±01.5

js5

k m

js6

±020.

js7 k4 k5 k6 m4 m5 m6 n6 p6 r6 s6 t6 u6 x6

±030.

n

±050. +03 +04-0

+06 +05 +06+02

+08 +10+04

+012+006

+016+010

+020+014

— +024+018

+26+20

3 006 ±02.5 ±02.5 ±040. ±060. +05 +06

+ 1+09 +08

-09+09+04

+12 +16+08

+020+012

+023+015

+027+019

— +031+023

+36+28

6 010 ±020. ±030. ±04.5 ±07.5 +05 +07

+ 1+10 +10 +12

+06+15 +19

+10+024+015

+028+019

+032+023

— +037+028

+43+34

10 014

±02.5 ±040. ±05.5 ±090.+06 +12 +12 +15

+07+18 +23

+12+029+018

+034+023

+039+028

—+044+033

+51+40

14 018 +56+45

18 024

±030. ±04.5 ±06.5 ± 10.5+08 +11

+ 2+15 +14 +17

+ 8+21 +28

+15+035+022

+041+028

+048+035

— +054+041

+67+54

24 030 +054+041

+061+048

+77+64

30 040

±03.5 ±05.5 ±080. ± 12.5+09 +13

+ 2+18 +16 +20

+ 9+25 +33

+17+042+026

+050+034

+059+043

+064+048

+076+060

40 050 +070+054

+086+070

50 065

±040. ±06.5 ±09.5 ± 150.+10 +15

+ 2+21 +19 +24

+11+30 +39

+20+051+032

+060+041

+072+053

+085+066

+106+087

65 080 +062+043

+078+059

+094+075

+091+121

80 100

±050. ±07.5. ± 110. ± 17.5+13 +18

+ 3+25 +23 +28

+13+35 +45

+23+059+037

+073+051

+093+071

+113+091

+146+124

100 120 +076+054

+101+079

+126+104

+166+144

120 140

±060. ±090. ± 12.5 ± 200.+15 +21

+ 3+28 +27 +33

+15+40 +52

+27+068+043

+088+063

+117+092

+147+122

— —140 160 +090+065

+125+100

+159+134

160 180 +093+068

+133+108

+171+146

180 200

±070. ± 100. ± 14.5 ± 230.+18 +24

+ 4+33 +31 +37

+17+46 +60

+31+079+050

+106+077

+151+122

— — —200 225 +109+080

+159+130

225 250 +113+084

+169+140

250 280

±080. ± 11.5 ± 160. ± 260.+20 +27

+ 4+36 +36 +43

+20+52 +66

+34+088+056

+126+094

— — — —

280 315 +130+098

315 355

±090. ± 12.5 ± 180. ± 28.5+22 +29

+ 4+40 +39 +46

+21+57 +73

+37+098+062

+144+108

— — — —

355 400 +150+114

400 450

± 100. ± 13.5 ± 200. ± 31.5+25 +45 +43 +50

+23+63 +80

+40+108+068

-166-126

— — —

450 500 -172-132

p r s t u x

REMARK: In each step of size in the Table, numerical values given in the upper line indicate upper deviations and those given in the lower line indicate lower deviations.

A8

Reference Materials

02.639

03.050

03.466

03.924

04.384

05.217

06.217

06.982

07.982

08.751

09.751

10.531

12.310

14.310

15.854

17.854

19.854

21.382

24.382

26.921

00.80

00.90

01.00

01.16

01.32

01.52

01.68

01.83

02.13

02.59

03.01

03.43

03.89

04.35

05.19

06.19

06.99

07.99

08.78

09.78

10.60

12.40

14.40

16.00

18.00

20.00

21.60

24.60

27.20

Thread

5 Root Diameter for Metric Coarse Threads JIS B 0205:1997

Unit: mm

Thread

M1

M1.1

M1.2

M1.4

M1.6

M1.8

M2

M2.2

M2.5

M3×0.5

M3.5

M4×0.7

M4.5

M5×0.8

M6

M7

M8

M9

M10

M11

M12

M14

M16

M18

M20

M22

M24

M27

M30

Outsidedia. d

01.000

01.100

01.200

01.400

01.600

01.800

02.000

02.200

02.500

03.000

03.500

04.000

04.500

05.000

06.000

07.000

08.000

09.000

10.000

11.000

12.000

14.000

16.000

18.000

20.000

22.000

24.000

27.000

30.000

PitchP

0.25

0.25

0.25

0.3

0.35

0.35

0.4

0.45

0.45

0.50

0.60

0.70

0.75

0.80

10.0

100.

1.25

1.25

1.50

1.50

1.75

200.

200.

2.50

2.50

2.50

300.

300.

3.50

(1)Height

ofthread

H1

0.135

0.135

0.135

0.162

0.189

0.189

0.217

0.244

0.244

0.271

0.325

0.379

0.406

0.433

0.541

0.541

0.677

0.677

0.812

0.812

0.947

1..083

1.083

1.353

1.353

1.353

1.624

1.624

1.894

Root diameter(2)

Series

100

00.73

00.83

00.93

01.08

01.22

01.42

01.57

01.71

02.01

02.46

02.85

03.24

03.69

04.13

04.92

05.92

06.65

07.65

08.38

09.38

10.10

11.80

13.80

15.30

17.30

19.30

20.80

23.80

26.20

95

00.74

00.84

00.94

01.09

01.24

01.44

01.59

01.74

02.04

02.49

02.88

03.28

03.73

04.18

04.97

05.97

06.71

07.71

08.46

09.46

10.20

11.90

13.90

15.40

17.40

19.40

20.90

23.90

26.40

90

00.76

00.86

00.96

01.11

01.26

01.46

01.61

01.76

02.06

02.51

02.92

03.32

03.77

04.22

05.03

06.03

06.78

07.78

08.54

09.54

10.30

12.10

14.10

15.60

17.60

19.60

21.10

24.10

26.6

85

00.77

00.87

00.97

01.12

01.28

01.48

01.63

01.79

02.09

02.54

02.95

03.36

03.81

04.26

05.08

06.08

06.85

07.85

08.62

09.62

10.40

12.20

14.20

15.70

17.70

19.70

21.20

24.20

26.80

80

00.78

00.88

00.98

01.14

01.30

01.50

01.65

01.81

02.11

02.57

02.98

03.39

03.85

04.31

05.13

06.13

06.92

07.92

08.70

09.70

10.50

12.30

14.30

15.80

17.80

19.80

21.40

24.40

27.00

75 70

00.81

00.91

01.01

01.17

01.33

01.53

01.70

01.86

02.16

02.62

03.05

03.47

03.93

04.39

05.24

06.24

07.05

08.05

08.86

09.86

10.70

12.50

14.50

16.10

18.10

20.10

21.70

24.70

0

27.3

65

00.82

00.92

01.02

01.19

01.35

01.55

01.72

01.88

02.18

02.65

03.08

03.51

03.97

04.44

05.30

06.30

07.12

08.12

08.94

09.94

10.80

12.60

14.60

16.20

18.20

20.20

21.90

24.90

27.50

60

00.84

00.94

01.04

01.21

01.37

01.57

01.74

01.91

02.21

02.68

03.11

03.55

04.01

04.48

05.35

06.35

07.19

08.19

09.03

10.03

10.90

12.70

14.70

16.40

18.40

20.40

22.10

25.10

27.70

(Reference)Inside diameter of inner thread

Min.tolerance

00.729

00.829

00.929

01.075

01.221

01.421

01.567

01.713

02.013

02.459

02.850

03.242

03.688

04.134

04.917

05.917

06.647

07.647

08.376

09.376

10.106

11.835

13.835

15.294

17.294

19.294

20.752

23.752

26.211

Max. tolerance

4H (M 1.4 or less)

5H (M 1.6 or more)

Grade 1

00.774

00.874

00.974

00.128

01.301

01.501

01.657

01.813

02.113

02.571

02.975

03.382

03.838

04.294

05.107

06.107

06.859

07.859

08.612

09.612

10.371

12.135

14.135

15.649

17.649

19.649

21.152

24.152

26.661

5H (M 1.4 or less)

6H(M1.6 or more)

Grade 2

00.785

00.885

00.985

01.142

01.321

01.521

01.679

01.838

02.138

02.599

03.010

03.422

03.878

04.334

05.153

06.153

06.912

07.912

08.676

09.676

10.441

12.210

14.210

15.744

17.744

19.744

21.252

24.252

26.771

7H

Grade 3

NOTE(1) H1=0.541266P

(2) Root diameter =d-2 × H1

Series100

Reference Materials

A9

6 Dimensions of Counterbores and Bolt Holes for Hexagon Socket Head Cap Screws JIS B 1176:1998

Unit: mm

d1

d'

D

(D' )

H

(H' )

(H'' )

M3

30. 40. 50. 060. 080. 100. 12 13.5 15.5 17.5 200. 220. 240. 27 30

3.4 4.5 5.5 06.6 090. 110. 14 160. 180. 200. 220. 240. 260. 30 33

5.5 70. 8.5 100. 130. 160. 18 210. 240. 270. 300. 330. 360. 40 45

6.5 80. 9.5 110. 140. 17.5 20 230. 260. 290. 320. 350. 390. 43 48

30. 40. 50. 060. 080. 100. 12 140. 160. 180. 200. 220. 240. 27 30

2.7 3.6 4.6 05.5 07.4 09.2 11 12.8 14.5 16.5 18.5 20.5 22.5 25 28

3.3 4.4 5.4 06.5 08.6 10.8 13 15.2 17.5 19.5 21.5 23.5 25.5 29 32

M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30

NOTE: The diameter (d') of bolt hole in the table conforms to bolt hole diameter Grade 2 specified in JIS B 1001 - Diameter of bolt hole and counterbore.d'

H''

d 1DD'

H d

d'

H

d 1DD'

H' d

Designation of threads (d )

A10

Reference Materials

06

06

07

06

07

08

09

10

10

12

12

12

14

16

18

7 Straight-sided Splines JIS B 1601:1996

11

13

16

18

21

23

26

28

32

36

42

46

52

56

62

72

82

92

102

112

For light loads

Designation

N × d × D

06×023×026

06×026×030

06×028×032

08×032×036

08×036×040

08×042×046

08×046×050

08×052×058

08×056×062

08×062×068

10×072×078

10×082×088

10×092×098

10×102×108

10×112×120

NNo. of grooves

06

06

06

08

08

08

08

08

08

08

10

10

10

10

10

Dmm

026

030

032

036

040

046

050

058

062

068

078

088

098

108

120

Bmm

For medium loads

Designation

N × d × D

06×011×014

06×013×016

06×016×020

06×018×022

06×021×025

06×023×028

06×026×032

06×028×034

08×032×038

08×036×042

08×042×048

08×046×054

08×052×060

08×056×065

08×062×072

10×072×082

10×082×092

10×092×102

10×102×112

10×112×125

NNo. of grooves

06

06

06

06

06

06

06

06

08

08

08

08

08

08

08

10

10

10

10

10

Dmm

014

016

020

022

025

028

032

034

038

042

048

054

060

065

072

082

092

102

112

125

Bmm

030.

03.5

040.

050.

050.

060.

060.

070.

060.

070.

080.

090.

100.

100.

120.

120.

120.

140.

160.

180.

dmm

D

B

d

Reference Materials

A11

The design concept of the spline surface strength is the same as that of a key. Here is the formula for the allowable transmission force (N) of spline.

  F=ηzhlσwhere η :Contact ratio of surface (0.3~0.9) z :Number of teeth

h :Contact depth of teeth

(In the direction of tooth depth) ( mm )

l :Contact length of spline

(In the direcion of tooth trace) ( mm )

σ :Allowable surface stress of spline ( MPa ) 

Fixed……………………… 68.6 ~ 122.6 〃 Sliding unloaded…………. 44.1 ~ 88.31〃 Sliding loaded……………. 29.4 or under1〃The formula of allowable torque T (N・m) of spline with respect to the surface strength :

  T=

where de : Effective diameter of spline shaft mm

In designing a spline shafts, besides considering the surface strength, the tortional and bending stresses of spline should be taken into account.

Tolerance and Fits

Hole

Shaft

Sliding and

fixing

For

slid

ing

For

fixi

ngWidth B

When hub is not hardened

D9

f9

h8

js7 (1) or

k7 (2)

n7

p6

s6

s6 (1) or

u6 (2)

u6

When hub is hardened

F10

d9

e8

f7

h7

h6

js6

m6 (1) or

k6 (2) 

m6

Minor dia.

d

H7

e8

f7

g6

js7

js6

k6

m6

n6

Major dia.D

H11

a11

a11

Reference

Basis for selection of fit

For general applications, where fitting length is approximately twice

the minor dia. or more (long fit).

Where precision fit is not required.

For general applicaions, where fitting length is not less than

approximately twice the minor dia. (short fit).

Where precision fitting is required.

Where precision fit is particularly required.

For general applications.

For precision fit.

For firm fixing.

For applications in which no removing is performed.

NOTES (1) Applicable where the width is 6 mm and under. (2)Applicable where the width is over 6 mm.

8 The Surface Strength of Spline

Fde

2000

A12

Reference Materials

Unit: mm

9 Flat Keys and Keyways  JIS B 1301:1996

Nominal size of

keyb × h

002×02

003×03

004×04

005×05

006×06

0(07×07)008×07

010×08

012×08

014×09

0(15×10)016×10

018×11

020×12

022×14

0(24×16)025×14

028×16

032×18

0(35×22)036×20

0(38×24)040×22

0(42×26)045×25

050×28

056×32

063×32

070×36

080×40

090×45

100×50

Dimension of keyb

Basic

dim

ensio

n

002

003

004

005

006

007

008

010

012

014

015

016

018

020

022

024

025

028

032

035

036

038

040

042

045

050

056

063

070

080

090

100

Basic

dim

ensio

n

020.

030.

040.

050.

060.

07.2

07.2

080..

080.

090.

10.2

100.

110.

120.

140.

16.2

140.

160.

180.

22.3

200.

24.3

220.

26.3

250.

280.

320.

320.

360.

400.

450.

500.

Tolerance(h9)

+0000.

-0.025

+0000.

-0.0300

+0000.

-0.036

+0000.

-0.043

+0000.

-0.052

+0000.

-0.062

+0000.

-0.074

+0000.

-0.087

Tolerance

+0000.

-0.025

h09

h11

h10

h11

h10

h11

h10

h11

h10

h11

h10

h11

+0000.

-0.030

-0000. -0.036

+0000.

-0.090 0000.-0.070 0000.-0.090

+0000.

-0.110

-0000. -0.070

+0000.

-0.110

0000.-0.084 0000.-0.130-0000.—0.084 0000.-0.130 0000.-0.084

+0000.

-0.130

+0000.

-0.160

h

c

0.160000

~0.25

0.250000

~0.40

0.400000

~0.60

0.600000

~0.80

1.000000

~1.20

1.600000

~2.00

2.500000

~3.00

l

006~020

006~036

008~045

010~056

014~070

016~080

018~090

022~110

028~140

036~160

040~180

045~180

050~200

056~220

063~250

070~280

070~280

080~320

090~360

100~400

002

003

004

005

006

007

008

010

012

014

015

016

018

020

022

024

025

028

032

035

036

038

040

042

045

050

056

063

070

080

090

100

Tight-fit type

-0.004

-0.031

-0.012

-0.042

-0.015

-0.051

-0.018

-0.061

v0.022

-0.074

-0.026

-0.088

-0.032

-0.106

-0.037

-0.124

Normal type

-0.004

-0.029

+0000.

-0.030

+0000.

-0.036

+0000.

-0.043

+0000.

-0.052

+0000.

-0.062

+0000.

-0.074

+0000.

-0.087

±0.0125

±0.0150

±0.0180

±0.0215

±0.0260

±0.0310

±0.0370

±0.0435

r1

and

r2

0.080000

~0.16

0.160000

~0.25

0.250000

~0.40

0.400000

~0.60

0.700000

~1.000

1.200000

~1.60

2.000000

~2.50

01.2

01.8

02.5

03.0

03.5

04.0

04.0

05.0

05.0

05.5

05.0

06.0

07.0

07.5

09.0

08.0

09.0

10.0

11.0

11.0

12.0

12.0

13.0

13.0

15.0

17.0

20.0

20.0

22.0

25.0

28.0

31.0

01.0

01.4

01.8

02.3

02.8

03.3

03.3

03.3

03.3

03.8

05.3

04.3

04.4

04.9

05.4

08.4

05.4

06.4

07.4

11.4

08.4

12.4

09.4

13.4

10.4

11.4

12.4

12.4

14.4

15.4

17.4

19.5

+0.1

+00.

+0.2

+00.

+0.3

+00.

b1

andb2

b1 b2

Tolerance(P9)

Tolerance(N9)

Tolerance(JS9)

Dimension of keyway Note

Suitableshaft dia. d

006~008

008~010

010~012

012~017

017~022

020~025

022~030

030~038

038~044

044~050

050~055

050~058

058~065

065~075

075~085

080~090

085~095

095~110

110~130

125~140

130~150

140~160

150~170

160~180

170~200

200~230

230~260

260~290

290~330

330~380

380~440

440~500

b2

t 2

d

r2

Keyway of holeKeyway of shaft

d

t1

b1

r1

lb

c

h

Basi

c di

men

son

of b

1 and

b2

Tole

ranc

e o

f t1

and

t2

Basi

c di

men

son

of t

2

Basi

c di

men

son

of t

1

Reference Materials

A13

1.1.00531.01601.04721.05831.06391.09281.14001.14241.1545

1.19681.22761.251.25661.27001.32281.32991.39631.41111.4508

1.47841.51.57081.58751.59591.67551.69331.751.77321.7952

1.81431.93331.95381.99492.2.09442.09992.11672.18552.2166

2.252.28482.30912.34702.39362.49372.52.51332.54002.6456

2.65992.752.79252.82222.8499

02.956803.03.069103.141603.175003.191803.2503.324903.351003.5

03.590403.627103.628603.7503.866603.989804.04.188804.199804.2333

04.433204.504.569604.618204.693904.987305.05.026505.080005.3198

05.505.585105.644405.699806.06.138206.283206.3506.506.6497

07.07.180807.254207.257107.979708.08.377608.399708.466708.8663

09.09.236309.387809.974610.

010.0531010.16010.6395011.011.2889011.3995012.012.2764012.5664012.7000

013.013.2993014.014.5083014.5143015.015.9593016.016.7552016.9333

017.7326018.019.9492020.020.32022.022.7991023.024.025.

025.1327025.4026.026.5989028.029.030.031.4159031.9187032.

033.8663034.036.038.039.8683040.045.050.050.2955050.8

053.1977063.5000079.8019084.6667127.0000

Circular Pitch (C.P.)

10 Comparative Table for Gear Pitch and Module

Diametral Pitch

Diametral Pitch

Diametral Pitch

Circular Pitch (C.P.) Circular Pitch (C.P.)Modulem

Modulem

Modulem

25.400025.265625.24.255024.23.873323.244422.281722.233922.

21.223120.690220.320020.212720.19.201919.098618.191418.17.5071

17.180616.933316.170116.15.915515.159515.14.514314.324014.1489

14.13.138213.12.732412.700012.127612.095812.11.622311.4592

11.288911.117011.10.822510.611710.185910.160010.106310.09.6010

09.549309.236409.095709.08.9127

8.59048.46678.27618.08518.7.95777.81537.63947.57987.2571

7.07447.00237.6.77336.56916.36626.35006.06386.04796.

5.72965.64445.55855.55.41135.09305.08005.05325.4.7747

4.61824.54794.54.45634.23334.13804.04254.3.90773.8197

3.62863.53723.50143.53.18313.17503.03193.02403.2.8648

2.82222.752.70562.54652.5400

2.52662.52.38732.30912.252.22822.11672.06902.02132.

1.95381.90991.81431.75071.751.69331.59151.58751.51601.5

1.43241.41111.27321.27001.251.15451.11411.10431.05831.0160

1.01061.0.97690.95490.90710.87590.84670.80350.79580.7938

0.750.74710.70560.66840.63660.63500.56440.50800.50530.5

0.47750.40.31830.30.2

in in in

3.14163.1⁄83.09223.2.96852.95282.7⁄82.75592.3⁄42.7211

2.5⁄82.55912.51332.1⁄22.47382.3⁄82.36222.1⁄42.22642.1654

2.1⁄82.09442.1.97901.96851.7⁄81.85531.79521.77171.3⁄4

1.73161.5⁄81.60791.57481.57081.1⁄21.49611.48431.7⁄16

1.4173

1.39631.3⁄81.36061.33861.5⁄16

1.25981.25661.1⁄41.23691.3⁄16

1.18111.14241.1⁄81.11321.1024

1.1⁄16

1.04721.02361.0.98950.98430.96660.94490.15⁄16

0.8976

0.7⁄80.86610.86580.83780.13⁄16

0.78740.78540.3⁄40.74800.7421

0.70870.6981011⁄16

0.68030.66950.62990.62830.5⁄80.61840.5906

0.57120.9⁄16

0.55660.55120.52360.51180.1⁄20.49480.48330.4724

0.44880.7⁄16

0.43310.43290.39370.39270.3⁄80.37400.37110.3543

0.34910.34010.33470.31500.3142

.5⁄16

.3092

.2953

.2856

.2783

.2756

.2618

.2559

.1⁄4

.2474

.2417

.2362

.2244

.2165

.2164

.2094

.1969

.1963

.3⁄16

.1855

.1772

.1745

.1575

.1571

.1546

.1428

.1378

.1366

.1309

.1257

.1⁄8

.1237

.1208

.1181

.1122

.1083

.1047

.1⁄10

.0984

.0982

.0928

.0924

.0873

.0827

.0787

.0785

.0698

.0628

.1⁄16

.0618

.0576

.0498

.0394

.0371

.0247

mm mm mm

79.79679.37578.54276.20075.40075.73.02570.69.85069.116

66.67565.63.83763.50062.83560.32560.57.15056.55155.

53.97553.19850.80050.26750.47.62547.12545.59845.44.450

43.98341.27540.84140.39.89838.10038.37.70136.51336.

35.46534.92534.55934.33.33832.31.91931.75031.41730.163

30.29.01728.57528.27528.

26.98826.59926.25.40025.13325.24.55224.23.81322.799

22.22522.21.99121.28020.63820.19.94919.05019.18.849

18.17.73317.46317.28017.16.15.95915.87515.70715.

14.50814.28814.13814.13.29913.12.70012.56812.27612.

11.39911.11311.10.99610.09.97509.52509.509.42609.3

08.86608.63908.508.07.980

7.9387.8547.57.2547.0697.6.6506.56.3506.283

6.1386.5.7005.55.4995.3205.4.9874.7634.712

4.54.4334.3.9903.9273.6273.53.4703.3253.193

3.1753.1423.0693.2.8502.7512.6602.5402.52.494

2.3572.3472.2172.1002.1.9951.7731.5961.5881.570

1.51.2561.0.9420.628

A14

Reference Materials

01.60

020.0

02.50

03.15

040.0

050.0

06.30

080.0

100.0

12.50

160.0

180.0

22.40

280.0

01.60

020.0

02.50

03.15

0400

050.0

6.30

080.0

100.0

12.50

160.0

180.0

22.40

280.0

3 Center Holes  JIS B 1011:1987

  60° Centre hole

dNominal diameter

D D1D2

(Min.)l NOTE 1

(Max.) l1

Informative note

l2 l3 t a

(0.50)(0.63)(0.80)

100.

(1.25)1.60

200.

2.50

3.15

400.

(5)00.

6.30

(8)00.

100.0

01.06

01.32

01.70

02.12

02.65

03.35

04.25

05.30

06.70

08.50

10.60

13.20

170.0

21.20

010.

01.2

01.5

01.9

02.2

02.8

03.3

04.1

04.9

06.2

07.5

09.2

11.5

14.2

0.2

0.3

0.3

0.4

0.6

0.6

0.8

0.9

10.

1.3

1.6

1.8

20.

2.2

0.48

0.60

0.78

0.97

1.21

1.52

1.95

2.42

3.07

3.90

4.85

5.98

7.79

9.70

00.64

00.80

01.01

01.27

01.60

01.99

02.54

03.20

04.03

05.05

06.41

07.36

09.35

11.66

00.68

00.90

01.08

01.37

01.81

02.12

02.75

03.32

04.07

05.20

06.45

07.78

09.79

11.90

0.5

0.6

0.7

0.9

1.1

1.4

1.8

2.2

2.8

3.5

4.4

5.5

70.

8.7

0.16

0.20

0.23

0.30

0.39

0.47

0.59

0.78

0.96

1.15

1.56

1.38

1.56

1.96

NOTE 1: The value l shall not be less than the value t.NOTE: The nominal diameters in parentheses should not be used whenever possible.

Unit: mm

φ D2

( t)

( l 3)l

b

φ Dφ D1

φ D φ d

60° ,

max

.

60° ,

max

.

120°

φ d

( t)

( l 2)l

(a )

( t)

φ d

( l 1)l

φ D60

° , m

ax.

Type A Type B Type C

b(Approx.)

Reference Materials

A15

Related to runout

Related to orientation

AccuraciesRelated to form

Properties

Straightness

Flatness

Roundness

Cylindricity

Profile of any line

Profile of any surface

Parallelism

Perpendicularity

Angularity

Profile of any line

Profile of any surface

Concentricity

Coaxiality

Symmetry

Profile of any line

Profile of any surface

Runout

Total runout

Symbols

12 Permissible Machining Deviations in Dimensions without Tolerance Indication  JIS B 0405:1991

14 Geometrical Characteristic Symbol  JIS B 0021:1998

Unit: mm

Grade

Div. of dimensions

From 0.5 up to 3

Over 3 up to 6

Over 6 up to0 30

Over 30 up to 120

Over 120 up to 400

Over 400 up to 1000

Over 1000 up to 2000

Fine Grade

(Grade 12)

± 0.05

± 0.10

± 0.15

± 0.20

± 0.30

± 0.50

Medium Grade

(Grade 14)

± 0.1

± 0.2

± 0.3

± 0.5

± 0.8

± 1.2

Coarse Grade

(Grade 16)

± 0.2

± 0.5

± 0.8

± 1.2

± 20.

± 30.

13 Permissible Deviations in Dimensions without Tolerance Indication for Injection Molded Products  In-house standard

Div. of dimensions Tolerance

± 0.20

± 0.25

± 0.30

± 0.35

± 0.40

PositionRelated to position From 0.5 up to 3

Over 3 up to 6

Over 6 up to 10

Over 10 up to 18

Over 18 up to 30

Unit: mm

A16

Reference Materials

JIS B 1702-01: 1998 and JIS B1702-02: 1998 cancel and replace the former JIS B 1702: 1976 (Gear accuracy of spur gear and helical gear). This revision was made to adjust to International Standard Organization (ISO) standards.

Shown here are tables, extracted from JIS B 1702-01 and 1702-02, concerning the gear accuracy.

To distinguish new standards from old ones, each of the grades under the new standards has the prefix "N".

Discrepancies between new and old standards As some change in the classification has been made of module and reference diameter (reference pitch diameter, in old standards), there may be some difficulties to find out what old grade in question corresponds to which new grade.As a yardstick new accuracy grades are said to be equal to old accuracy grades plus 4. In certain cases, however, this yardstick does not apply.

As the need arises, please refer to "JGMA/TR 0001 (2000): Comparison table between new and old accuracy grades".

15 Cylindrical Gears: ISO System of Accuracy Part 1 JIS B 1702-01: 1998

Table 1 Single pitch deviation ± fpt

Reference

diameter

dmm

005≦d≦200

020<d≦500

050<d≦125

125<d≦280

280<d≦560

ModuleAccuracy grades

fpt

μm

N4

3.3

3.7

3.5

3.9

4.3

4.9

3.8

4.1

4.6

5.0

6.5

8.0

4.2

4.6

5.0

5.5

6.5

8.0

4.7

5.0

5.5

6.0

7.0

9.0

04.7

05.0

05.0

05.5

06.0

07.0

05.5

06.0

06.5

07.5

09.0

11.0

06.0

06.5

07.0

08.0

09.5

12.0

06.5

07.0

08.0

08.5

10.0

12.0

06.5

07.5

07.0

07.5

08.5

10.0

07.5

08.5

09.0

10.0

13.0

16.0

08.5

09.0

10.0

11.0

13.0

16.0

09.5

10.0

11.0

12.0

14.0

18.0

09.5

10.0

10.0

11.0

12.0

14.0

11.0

12.0

13.0

15.0

18.0

22.0

12.0

13.0

14.0

16.0

19.0

23.0

13.0

14.0

16.0

17.0

20.0

25.0

13.0

15.0

14.0

15.0

17.0

20.0

15.0

17.0

18.0

21.0

25.0

31.0

17.0

18.0

20.0

23.0

27.0

33.0

19.0

20.0

22.0

25.0

29.0

35.0

19.0

21.0

20.0

22.0

24.0

28.0

21.0

23.0

26.0

30.0

35.0

44.0

24.0

26.0

28.0

32.0

38.0

47.0

27.0

29.0

31.0

35.0

41.0

50.0

26.0

29.0

28.0

31.0

34.0

40.0

30.0

33.0

36.0

42.0

50.0

63.0

34.0

36.0

40.0

45.0

53.0

66.0

38.0

41.0

44.0

49.0

58.0

70.0

37.0

41.0

40.0

44.0

48.0

56.0

43.0

47.0

52.0

59.0

71.0

89.0

48.0

51.0

56.0

64.0

75.0

93.0

54.0

57.0

62.0

70.0

81.0

99.0

053.0

059.0

056.0

062.0

068.0

079.0

061.0

066.0

073.0

084.0

100.0

125.0

067.0

073.0

079.0

090.0

107.0

132.0

076.0

081.0

088.0

099.0

115.0

140.0

N5 N6 N7 N8 N9 N10 N11 N12

mmm

0.5≦m≦20.

0.2<m≦3.5

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

06<m≦10.

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

0.6<m≦10.

.10<m≦16.

.16<m≦25.

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

0.6<m≦10.

.10<m≦16.

.16<m≦25.

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

0.6<m≦10.

.10<m≦16..16<m≦25.

Reference Materials

A17

Table 2 Total cumulative pitch deviation Fp

Reference

diameter

dmm

005≦d≦200

020<d≦500

050<d≦125

125<d≦280

280<d≦560

ModuleAccuracy grades

Fp

μm

N4

08.0

08.5

10.0

10.0

11.0

12.0

13.0

13.0

14.0

14.0

15.0

17.0

17.0

18.0

18.0

19.0

20.0

21.0

23.0

23.0

24.0

24.0

25.0

27.0

11.0

12.0

14.0

15.0

15.0

16.0

18.0

19.0

19.0

20.0

22.0

24.0

24.0

25.0

25.0

26.0

28.0

30.0

32.0

33.0

33.0

34.0

36.0

38.0

16.0

17.0

20.0

21.0

22.0

23.0

26.0

27.0

28.0

29.0

31.0

34.0

35.0

35.0

36.0

37.0

39.0

43.0

46.0

46.0

47.0

48.0

50.0

54.0

23.0

23.0

29.0

30.0

31.0

33.0

37.0

38.0

39.0

41.0

44.0

48.0

49.0

50.0

51.0

53.0

56.0

60.0

64.0

65.0

66.0

68.0

71.0

76.0

032.0

033.0

041.0

042.0

044.0

046.0

052.0

053.0

055.0

058.0

062.0

068.0

069.0

070.0

072.0

075.0

079.0

085.0

091.0

092.0

094.0

097.0

101.0

107.0

045.0

047.0

057.0

059.0

062.0

065.0

074.0

076.0

078.0

082.0

088.0

096.0

098.0

100.0

102.0

106.0

112.0

120.0

129.0

131.0

133.0

137.0

143.0

151.0

064.0

066.0

081.0

084.0

087.0

093.0

104.0

107.0

110.0

116.0

124.0

136.0

138.0

141.0

144.0

149.0

158.0

170.0

182.0

185.0

188.0

193.0

202.0

214.0

090.0

094.0

115.0

119.0

123.0

131.0

147.0

151.0

156.0

164.0

175.0

193.0

195.0

199.0

204.0

211.0

223.0

241.0

257.0

261.0

266.0

274.0

285.0

303.0

127.0

133.0

162.0

168.0

174.0

185.0

208.0

214.0

220.0

231.0

248.0

273.0

276.0

282.0

288.0

299.0

316.0

341.0

364.0

370.0

376.0

387.0

404.0

428.0

N5 N6 N7 N8 N9 N10 N11 N12

mmm

0.5≦m≦20.

0.2<m≦3.5

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

06<m≦10.

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

0.6<m≦10.

.10<m≦16.

.16<m≦25.

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

0.6<m≦10.

.10<m≦16.

.16<m≦25.

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

0.6<m≦10.

.10<m≦16.

.16<m≦25.

A18

Reference Materials

Table 3 Total profile deviation Fα

Reference

diameter

dmm

005≦d≦200

020<d≦500

050<d≦125

125<d≦280

280<d≦560

ModuleAccuracy grades

μm

N4

03.2

04.7

03.6

05.0

06.0

07.5

04.1

05.5

06.5

08.0

10.0

12.0

04.9

06.5

07.5

09.0

11.0

13.0

06.0

07.5

08.5

10.0

12.0

14.0

04.6

06.5

05.0

07.0

09.0

11.0

06.0

08.0

09.5

12.0

14.0

17.0

07.0

09.0

11.0

13.0

15.0

18.0

08.5

10.0

12.0

14.0

16.0

19.0

06.5

09.5

07.5

10.0

12.0

15.0

08.5

11.0

13.0

16.0

20.0

24.0

10.0

13.0

15.0

18.0

21.0

25.0

12.0

15.0

17.0

20.0

23.0

27.0

09.0

13.0

10.0

14.0

18.0

22.0

12.0

16.0

19.0

23.0

28.0

34.0

14.0

18.0

21.0

25.0

30.0

36.0

17.0

21.0

24.0

28.0

33.0

39.0

13.0

19.0

15.0

20.0

25.0

31.0

17.0

22.0

27.0

33.0

40.0

48.0

20.0

25.0

30.0

36.0

43.0

51.0

23.0

29.0

34.0

40.0

47.0

55.0

18.0

26.0

21.0

29.0

35.0

43.0

23.0

31.0

38.0

46.0

56.0

68.0

28.0

36.0

42.0

50.0

60.0

72.0

33.0

41.0

48.0

56.0

66.0

78.0

026.0

037.0

029.0

040.0

050.0

061.0

033.0

044.0

054.0

065.0

079.0

096.0

039.0

050.0

060.0

071.0

085.0

102.0

047.0

058.0

067.0

079.0

093.0

110.0

037.0

053.0

041.0

057.0

070.0

087.0

047.0

063.0

076.0

092.0

112.0

136.0

055.0

071.0

084.0

101.0

121.0

144.0

066.0

082.0

095.0

112.0

132.0

155.0

052.0

075.0

058.0

081.0

099.0

123.0

066.0

089.0

108.0

131.0

159.0

192.0

078.0

101.0

119.0

143.0

171.0

204.0

094.0

116.0

135.0

158.0

186.0

219.0

N5 N6 N7 N8 N9 N10 N11 N12

mmm

0.5≦m≦20.

0.2<m≦3.5

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

06<m≦10.

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

0.6<m≦10.

.10<m≦16.

.16<m≦25.

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

0.6<m≦10.

.10<m≦16.

.16<m≦25.

0.5≦m≦20.

0.2<m≦3.5

3.5<m≦60.

0.6<m≦10.

.10<m≦16.

.16<m≦25.

Reference Materials

A19

280<d≦560

Table 4 Total helix deviation Fb

Reference

diameter

dmm

005≦d≦200

020<d≦500

050<d≦125

125<d≦280

FacewidthAccuracy grades

Fb

μm

N4

04.3

04.9

05.5

06.5

04.5

05.0

05.5

06.5

08.0

04.7

05.5

06.0

07.0

08.5

10.0

12.0

05.0

05.5

06.5

07.5

08.5

10.0

12.0

06.0

06.5

07.5

09.0

11.0

12.0

06.0

07.0

08.0

09.5

06.5

07.0

08.0

09.5

11.0

06.5

07.5

08.5

10.0

12.0

14.0

16.0

07.0

08.0

09.0

10.0

12.0

14.0

17.0

08.5

09.5

11.0

13.0

15.0

17.0

08.5

09.5

11.0

13.0

09.0

10.0

11.0

13.0

16.0

09.5

11.0

12.0

14.0

17.0

20.0

23.0

10.0

11.0

13.0

15.0

17.0

20.0

24.0

12.0

13.0

15.0

18.0

21.0

25.0

12.0

14.0

16.0

19.0

13.0

14.0

16.0

19.0

23.0

13.0

15.0

17.0

20.0

24.0

28.0

33.0

14.0

16.0

18.0

21.0

25.0

29.0

34.0

17.0

19.0

22.0

26.0

30.0

35.0

17.0

19.0

22.0

26.0

18.0

20.0

23.0

27.0

32.0

19.0

21.0

24.0

28.0

33.0

40.0

46.0

20.0

22.0

25.0

29.0

35.0

41.0

47.0

24.0

27.0

31.0

36.0

43.0

49.0

24.0

28.0

31.0

37.0

25.0

29.0

32.0

38.0

46.0

27.0

30.0

34.0

39.0

47.0

56.0

65.0

29.0

32.0

36.0

41.0

49.0

58.0

67.0

34.0

38.0

44.0

52.0

60.0

70.0

35.0

39.0

45.0

52.0

36.0

40.0

46.0

54.0

65.0

38.0

42.0

48.0

56.0

67.0

79.0

92.0

40.0

45.0

50.0

58.0

69.0

82.0

95.0

48.0

54.0

62.0

73.0

85.0

98.0

049.0

055.0

063.0

074.0

051.0

057.0

065.0

076.0

092.0

053.0

060.0

068.0

079.0

094.0

112.0

130.0

057.0

063.0

071.0

082.0

098.0

116.0

134.0

068.0

076.0

087.0

103.0

121.0

139.0

069.0

078.0

089.0

105.0

072.0

081.0

092.0

107.0

130.0

076.0

084.0

095.0

111.0

133.0

158.0

184.0

081.0

090.0

101.0

117.0

139.0

164.0

190.0

097.0

108.0

124.0

146.0

171.0

197.0

N5 N6 N7 N8 N9 N10 N11 N12

bmm

004≦b≦100

010<b≦200

020<b≦400

040<b≦800

004≦b≦100.

010<b≦200.

020<b≦400

040<b≦800

080<b≦160.

004≦b≦100.

010<b≦200

020<b≦400

040<b≦800

080<b≦160

160<b≦250

.250<b≦400

004≦b≦100

010<b≦200

020<b≦400

040<b≦800

080<b≦160

160<b≦250

.250<b≦400

010≦b≦200

020<b≦400

040<b≦800

080<b≦160

160<b≦250

250<b≦400

A20

Reference Materials

125<d≦280

Table 5 Total radial composite deviation Fi'' JIS B 1702-2

Reference diameter

dmm

005≦d≦200

020<d≦500

050<d≦125

280<d≦560

560<d≦1000

Normal moduleAccuracy grades

Fi''μm

N4

07.508.009.0100.110.140.09.0100.110.110.130.160.200.260.120.120.130.140.150.180.220.280.150.160.160.170.190.210.250.320.190.200.210.220.230.260.300.360.250.250.260.270.280.310.350.420.

11121214162013141516182228371617181922253140212223242630364528292930333742513536373840445059

15161819222819202123263139522325262731364457303133343743516439404243465260735051525457627083

021023025027032039026028030032037044056074033035036039043051062080042044046048053061072090055057059061065073084103070072074076080088099118

030033035038045056037040042045052063079104046049052055061072088144060063065068075086102127078081083086092104119145099102104107114125141166

042046050054063079052056060064073089111147066070073077086102124161085089092097106121144180110114117122131146169205140144148152161177199235

060066070076089112074080085091103126157209093098103109122144176227120126131137149172203255156161166172185207239290198204209215228250281333

085093100108126158105113120128146178222295131139146154173204248321170178185193211243287360220228235243262293337410280288295304322353398471

120131141153179223148160169181207251314417185197206218244288351454240252261273299343406509311323332344370414477580396408417429455499562665

N5 N6 N7 N8 N9 N10 N11 N12

mn

mm

0.2≦mn≦00.50.5<mn≦00.80.8<mn≦01.01.0<mn≦01.51.5<mn≦02.52.5<mn≦04.00.2≦mn≦00.50.5<mn≦00.80.8<mn≦01.01.0<mn≦01.51.5<mn≦02.52.5<mn≦04.04.0<mn≦06.06.0<mn≦100.0.2≦mn≦00.50.5<mn≦00.80.8<mn≦01.01.0<mn≦01.51.5<mn≦02.52.5<mn≦04.04.0<mn≦06.06.0<mn≦100.0.2≦mn≦00.50.5<mn≦00.80.8<mn≦01.01.0<mn≦01.51.5<mn≦02.52.5<mn≦04.04.0<mn≦06.06.0<mn≦100.0.2≦mn≦00.50.5<mn≦00.80.8<mn≦01.01.0<mn≦01.51.5<mn≦02.52.5<mn≦04.04.0<mn≦06.06.0<mn≦100.0.2≦mn≦00.50.5<mn≦00.80.8<mn≦01.01.0<mn≦01.51.5<mn≦02.52.5<mn≦04.04.0<mn≦06.06.0<mn≦100.

Reference Materials

A21

Table 6 shows the allowable runout appearing in JIS B 1702-2:1998 Appendix B (Reference material)

Table 6 Runout Fr(μm)

Reference

diameter

005≦d≦200

020<d≦500

050<d≦125

125<d≦280

280<d≦560

Normal module

0.5≦mn≦02.0

2.0<mn≦03.5

0.5≦mn≦02.0

2.0<mn≦03.5

3.5<mn≦06.0

6.0<mn≦100.

0.5≦mn≦02.0

2.0<mn≦03.5

3.5<mn≦06.0

6.0<mn≦100.

1000<mn≦160 0

1600<mn≦250 0

0.5≦mn≦02.0

2.0<mn≦03.5

3.5<mn≦06.0

6.0<mn≦100.

1000<mn≦160 0

1600<mn≦250 0

0.5≦mn≦02.0

2.0<mn≦03.5

3.5<mn≦06.0

6.0<mn≦100.

1000<mn≦160 0

1600<mn≦250 0

Accuracy grades

N4

06.5

06.5

08.0

08.5

08.5

09.5

100.

110.

110.

120.

120.

140.

140.

140.

140.

150.

160.

170.

180.

180.

190.

190.

200.

210.

N5

09.0

09.5

110.

120.

120.

130.

150.

150.

160.

160.

180.

190.

200.

200.

200.

210.

220.

240.

260.

260.

270.

270.

290.

300.

N6

13

13

16

17

17

19

21

21

22

23

25

27

28

28

29

30

32

34

36

37

38

39

40

43

N7

18

19

23

24

25

26

29

30

31

33

35

39

39

40

41

42

45

48

51

52

53

55

57

61

N8

25

27

32

34

35

37

42

43

44

46

50

55

55

56

58

60

63

68

73

74

75

77

81

86

N9

036

038

046

047

049

052

059

061

062

065

070

077

078

080

082

085

089

096

103

105

106

109

114

121

N10

051

053

065

067

070

074

083

086

088

092

099

109

110

113

115

120

126

136

146

148

150

155

161

171

N11

072

075

092

095

099

105

118

121

125

131

140

154

156

159

163

169

179

193

206

209

213

219

228

242

N12

102

106

130

134

139

148

167

171

176

185

198

218

221

225

231

239

252

272

291

296

301

310

323

343

Fr

μmd

mmmn

mm

A22

Reference Materials

Acc

urac

y gr

ades

0

1

2

3

4

5

6

Error

Single pitch error(±)

Total Composite Error (±)

Run Out Error

Single pitch error(±)

Single pitch error(±)

Single pitch error(±)

Single pitch error(±)

Pitch variation

04 04 004 004 005 005 004 004 004 005 005 006 004 004 005 005 006 006

05 05 005 005 006 006 005 005 006 006 007 007 005 006 006 007 008 008

14 15 016 017 018 020 015 016 017 019 020 022 017 018 019 021 023 026

05 07 010 014 020 028 007 010 014 020 028 040 010 014 020 028 040 056

06 07 007 007 008 009 007 007 008 008 009 010 007 008 008 009 010 011

08 09 009 010 010 011 009 009 010 011 011 013 010 010 011 012 013 014

25 26 028 030 032 034 027 029 030 032 035 039 030 032 034 036 040 044

07 10 015 021 030 043 010 015 021 030 043 060 015 021 030 043 060 086

12 12 013 013 014 015 012 013 014 014 016 017 013 014 015 016 017 019

15 16 016 017 018 020 016 017 018 019 020 022 017 018 019 021 023 025

46 48 050 053 057 061 049 052 054 058 062 068 054 056 060 064 069 076

11 15 022 031 045 063 015 022 031 045 063 089 022 031 045 063 089 125

023 023 025 026 028 030 024 025 027 028 031 033

029 030 032 034 036 039 031 033 035 037 040 043

090 094 098 105 110 120 097 100 105 115 120 135

16 24 033 048 067 095 024 033 048 067 095 135 033 048 067 095 135 190

041 042 044 046 049 052 043 045 047 050 055 057

053 055 057 060 063 068 056 058 3061 065 069 075

165 170 175 185 195 210 170 180 190 200 210 230

25 35 050 071 100 145 035 050 071 100 145 200 050 071 100 145 200 290

110 115 120 125 132 150

37 52 075 105 150 210 052 075 105 150 210 300 075 105 150 210 300 430

210 220 240 250 270 290

56 79 110 160 230 320 079 110 160 230 320 450 110 160 230 320 450 640

Over 0.6m to 1m of

Normal Module

3

to

6 in

cl.

Ove

r

6 to

12

incl

.Reference diameter(mm)

Over 1m to 1.6m of

Normal Module

Over 1.6m to 2.5m of

Normal Module

16 Precision Standard for Bevel Gears JIS B 1704: 1978

Run Out Error

Run Out Error

Run Out Error

Run Out Error

Run Out Error

Run Out Error

Pitch variation

Pitch variation

Pitch variation

Pitch variation

Pitch variation

Pitch variation

Total Composite Error (±)

Total Composite Error (±)

Total Composite Error (±)

Total Composite Error (±)

Ove

r

6 to

12

incl

.

Ove

r 12

to

25

incl

.

Ove

r 1

2 to

25

incl

.

Ove

r 100

to 2

00 in

cl.

Ove

r 5

0 to

100

incl

.

Ove

r 2

5 to

50

incl

.

Ove

r 400

to 8

00 in

cl.

Ove

r 200

to 4

00 in

cl.

Ove

r 100

to 2

00 in

cl.

Ove

r 5

0 to

100

incl

.

Ove

r 2

5 to

50

incl

.

Ove

r 1

2 to

25

incl

.

Ove

r 200

to 4

00 in

cl.

Ove

r 100

to 2

00 in

cl.

Ove

r 5

0 to

100

incl

.

Ove

r 2

5 to

50

incl

.

Reference Materials

A23

Over 6m to 10m of

Normal Module

7

Acc

urac

y gr

ades

0

1

2

3

4

5

6

Error

005 005 005 006 006 007 008 005 006 006 007 007 008 006 006 007 007 008 009

006 006 007 007 008 009 010 007 007 008 009 009 011 008 008 009 009 010 011

018 019 021 022 024 027 031 021 022 024 026 029 032 024 025 027 029 032 035

010 014 020 028 040 056 079 014 020 028 040 056 079 014 020 028 040 056 079

008 008 009 010 010 012 013 009 010 010 011 012 014 010 011 011 012 013 015

010 011 012 012 014 015 017 012 012 013 014 016 018 013 014 015 016 017 019

032 033 036 038 042 046 051 036 038 041 045 049 054 041 043 046 049 054 059

015 021 030 043 060 086 120 021 030 043 060 086 120 021 030 043 060 086 120

014 015 016 017 018 020 022 016 017 018 019 021 023 018 019 020 021 023 025

018 019 020 022 024 026 029 021 022 023 025 027 030 023 024 026 027 030 032

057 059 063 067 072 079 088 064 067 072 077 084 092 071 075 079 084 091 100

022 031 045 063 089 125 180 031 045 063 089 125 180 031 045 063 089 125 180

025 027 028 030 032 035 038 028 030 031 034 036 040 031 033 034 037 039 043

033 034 036 039 041 045 049 037 039 041 044 047 052 041 042 045 048 051 056

100 105 110 120 130 140 150 115 120 125 135 145 160 125 130 140 145 155 170

033 048 067 095 135 190 270 048 067 095 135 190 270 048 067 095 135 190 270

045 047 050 052 055 059 065 050 052 054 058 062 068 054 056 059 062 067 072

059 061 065 067 072 077 084 065 067 071 075 081 088 071 073 077 081 087 100

180 185 200 210 220 240 260 200 210 220 230 250 270 220 230 240 250 270 290

050 071 100 145 200 290 400 071 100 145 200 290 400 071 100 145 200 290 400

115 120 125 130 135 155 170 125 130 135 150 165 175 135 140 155 165 175 185

075 105 150 210 300 430 600 105 150 210 300 430 600 105 150 210 300 430 600

220 240 250 260 280 290 310 250 260 270 290 300 330 270 280 290 310 320 340

110 160 230 320 450 640 900 160 230 320 450 640 900 160 230 320 450 640 900

250 360 500 720 1000 1450 2000 360 500 720 1000 1450 2000 360 500 720 1000 1450 2000

Over 2.5m to 4m of

Normal Module

Reference diameter(mm)

Over 4m to 6m of

Normal Module

Single pitch error(±)

Total Composite Error (±)

Run Out Error

Pitch variation

Single pitch error(±)

Total Composite Error (±)

Run Out Error

Pitch variation

Single pitch error(±)

Total Composite Error (±)

Run Out Error

Pitch variation

Single pitch error(±)

Total Composite Error (±)

Run Out Error

Pitch variation

Single pitch error(±)

Total Composite Error (±)

Run Out Error

Pitch variation

Pitch variation

Pitch variation

Run Out Error

Runout

Run Out Error

Ove

r 400

to

800

incl

.

Ove

r 200

to

400

incl

.

Ove

r 100

to

200

incl

.

Ove

r 5

0 to

10

0 in

cl.

Ove

r 2

5 to

5

0 in

cl.

Ove

r 1

2 to

2

5 in

cl.

Ove

r 800

to 1

600

incl

.

Ove

r 400

to

800

incl

.

Ove

r 200

to

400

incl

.

Ove

r 100

to

200

incl

.

Ove

r 5

0 to

10

0 in

cl.

Ove

r 2

5 to

5

0 in

cl.

Ove

r 800

to 1

600

incl

.

Ove

r 400

to

800

incl

.

Ove

r 200

to

400

incl

.

Ove

r 100

to

200

incl

.

Ove

r 5

0 to

10

0 in

cl.

Ove

r 2

5 to

5

0 in

cl.

Ove

r 800

to 1

600

incl

.

A24

Reference Materials

Normal module:   3

Number of teeth:  25 / 50

Helix angle:   35°

Transverse module: = 3.66

Reference diameter of pinion: 91.5

Reference diameter of gear : 183.0

Pinion

 Min. value 70μm、Max. value 170μm

Gear

 Min. value 80μm、Max. value 200μm

Backlash

 Min. value 1 70+080=150μm

 Max. value 170+200=370μm

NOTE1

300

17 Backlash Standard for Spur and Helical Gears JIS B 1703: 1976

Tra

nsve

rse

mod

ule

(mm

0.5

1

1.5

2

2.5

3

3.5

4

5

6

7

8

10

12

14

16

18

20

22

25

Reference diameter(mm)

Gear accuracy grades(JIS)0

1540 70 50 90 60 110 70 130 90 170 110 200 140 250 180 320

60 100 70 120 80 150 100 180 120 220 150 270 180 330 230 410

80 140 90 160 110 190 130 230 160 280 190 350 240 420

100 180 120 210 140 250 170 300 200 360 240 440 300 540

110 190 120 220 150 260 170 310 210 380 250 450 310 550

130 240 150 280 180 330 220 390 260 470 310 570 380 690

140 250 160 290 190 340 220 400 270 480 320 580 390 700

150 270 170 310 200 360 230 420 280 500 330 590 400 720

160 300 190 340 210 390 250 450 290 530 350 620 420 750

180 330 200 370 230 410 260 480 310 560 360 650 430 780

200 360 220 390 240 440 280 510 320 580 380 680 450 810

210 380 240 420 260 470 300 540 340 610 400 710 460 840

270 480 300 530 330 590 370 670 430 770 500 900

300 540 330 590 360 650 410 730 460 830 530 950

330 600 360 650 390 710 440 790 490 890 560 1010

390 710 420 760 470 850 530 950 590 1070

430 770 460 830 500 910 560 1000 630 1130

460 820 490 890 540 960 590 1060 660 1190

520 950 570 1020 620 1120 690 1250

570 1030 620 1110 670 1210 740 1330

Min. valueMax. value

20

25

25

25

30

30

35

35

40

45

35

40

45

50

50

50

60

60

70

70

80

90

45

50

50

60

60

60

60

70

70

80

90

90

110

120

130

60

60

60

70

70

70

80

80

90

90

100

110

120

130

140

160

170

180

70

70

80

80

80

90

90

90

100

110

110

120

130

140

160

170

180

200

210

230

90

90

100

100

100

110

110

120

120

130

140

150

160

180

190

200

210

230

250

120

120

130

130

130

140

150

150

160

170

180

200

210

220

240

250

270

150

160

160

170

170

180

190

200

210

220

240

250

260

280

5 5 5 5 5 5 5 5 5 5 50 0 0 0 0 0 0 0 0 0

1.5

to

3 incl.

Over 3

to

6 incl.

Over 6

to

12 incl.

Over 12

to

25 incl.

Over 25

to

50 incl.

Over 50

to

100 incl.

Over 100

to

200 incl.

Over 200

to

400 incl.

Over 400

to

800 incl.

Over 800

to

1600 incl.

Over 1600

to

3200 incl.

Backlash Caluculation Chart (JIS Grade 0 and Grade 5) Unit: μm

Calculation of BacklashAccuracy grade JIS 0

Backlash Calculation FormulaJIS0

NOTE112345678

Min. value

10W

Max. value25W.528W.531.5W35.5W40W.545W.550W.563W.590W.5

W: Unit of tolerance

W=3√d0+0.65ms(μm)where d0:Reference diameter (mm)    ms:Transverse module (mm)NOTE 1.Use 12.5W as the min. value under high speed rotation.

cos 35°3

Am

out o

f To

oth

Thi

nnin

g

Min. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. value

Reference Materials

A25

Reference diameter(mm)

Am

out o

f To

oth

Thi

nnin

g

18 Backlash Standard for Bevel Gears JIS B 1705: 1973

Tra

nsve

rse

mod

ule

(mm

0.5

1

1.5

2

2.5

3

3.5

4

5

6

7

8

10

12

14

16

18

20

22

25

Gear accuracy grades(JIS)0

2050 100 60 120 70 150 90 180 110 230 140 280

7060 140120 80 160 100 200 120 240 150 300

9080 180150 110 220 130 260 160 310 190 380

120100 230200 140 280 170 330 200 400 240 490

120110 250210 150 290 170 350 210 420 250 310500 610

150130110 310270230 180 360 220 430 260 310520 630

160140120 320280240 190 380 220 450 270 320540 640

170150130 340300260 200 400 230 470 280 550 330 660

190160 370330 210 430 250 500 290 580 350 690

200180 410360 230 460 260 530 310 620 360 730

220200 440400 240 490 280 560 320 650 380 760

240210 470430 260 530 300 600 340 680 400 790

300270240 590540490 330 660 370 750 430 860

330300 660600 360 730 410 810 460 920

360330 720670 390 790 440 880 490 990

420390360 850790730 470 940 530 1050

460430 920850 500 1010 560 1120

490460 990920 540 1070 590 1180

570520490 11401050980 620 1250

620570540 123011501070 670 1340

25

2525

30

35

3530

35

40

45

5040

5045

45

50

50

60

60

605045

606050

706050

7070

8070

9080

9090

60

60

60

70

70

70

80

80

90

90

100

110

120110100

130120

140130

80

80

80

90

90

90

100

110

110

120

130

140

160

170160150

180170

200180

100

100 120

100 130

110 130

110

120

120

130

140

150

160

180

190

200

210

230210200

250230210

130

140

150

150

160

170

180

200

210

220

240

250

270

4 4 4 4 4 4 4 4 40 0 0 0 0 0 0 0

3

to

6 incl.

Over 6

to

12 incl.

Over 12

to

25 incl.

Over 25

to

50 incl.

Over 50

to

100 incl.

Over100

to

200 incl.

Over 200

to

400 incl.

Over 400

to

800 incl.

Over 800

to

1600 incl.

Backlash Caluculation Chart (JIS Grade 0 and Grade 4) Unit: μm

Calculation ofBacklash

Accuracy grade JIS 0

Module: 3

Number of teeth: 25 / 50

Reference diameter of pinion: 75mm

Reference diameter of gear: 150mm

Pinion

 Min. value 60μm

 Max. value 150μm

Gear

 Min. value 70μm

 Max. value 180μm

Backlash

 Min. value 1 60+070=130μm

 Max. value 150+180=330μm

Backlash Calculation FormulaJIS0123456

Min. value

10W

Max. value25W.530W.535.5W42.5W50W.560W.571W.5

W: Unit of tolerance

W=3√d0+0.65ms(μm)where d0 :Reference diameter (mm)   ms :Transverse module (mm)

Min. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. valueMin. valueMax. value

A26

Reference Materials

19 Tolerance of Center Distance for Spur and Helical Gears JGMA 1101-01 (2000)

Table 1 Tolerance of center distance ± fa Unit: μm

20 Shaft Parallelism of Spur and Helical Gears JGMA 1102-01 (2000)

Gear accuracy grades

06

08

12

16

22

28

30

55

84

010

012

020

026

035

045

062

088

130

016

020

032

040

055

070

098

140

205

026

031

050

065

088

115

155

220

330

065

080

125

160

220

280

390

550

825

N5,N6 N7,N8 N9,N10 N11,N12

Center distance(mm)

Over

0005

0020

0050

0125

0280

0560

1000

1600

2500

or less

0020

0050

0125

0280

0560

1000

1600

2500

4000

NOTE: It is acceptable to apply another accuracy grade to the tolerance of center distance as the need arises.

Shaft a

Measuring Length

Shaft Offset Error

Shaft b

Shaft Parallelism Error

Allowable Range

A

V

H

L

B

C

O

D

fx

f y

S

N3,N4

Reference Materials

A27

0560<d≦1000

280.

Reference diameter

d(mm)

0125<d≦2800

Table 1 Allowable shaft parallelism error with respect to parallelism of axes per facewidth fx'

0005≦d≦2000

0020<d≦5000

0050<d≦1250

0280<d≦5600

1000<d≦1600

1600<d≦2500

Facewidth

b(mm)Accuracy grades

N404.304.905.506.504.505.005.506.508.004.705.506.0.07.008.5100.120.05.005.506.507.508.5100.120.140.06.006.507.509.0110.120.140.06.507.508.509.5110.130.150.08.009.0100.120.130.160.08.509.5110.120.140.160.

06.007.008.009.506.507.008.009.5110.06.507.508.5100.120.140.160.07.008.009.0100.120.140.170.200.08.509.5110.130.150.170.200.09.5100.120.140.160.180.210.110.120.140.170.190.220.120.130.150.180.200.230.

08.509.5110.130.09.0100.110.130.160.09.5110.120.140.170.200.230.100.110.130.150.170.200.240.

120.130.150.180.210.250.290.130.150.170.190.220.260.300.160.180.200.240.270.310.170.190.220.250.280.320.

1214161913141619231315172024283314161821252934401719222630354119212327323642222529333844242731354046

1719222618202327321921242833404620222529354147562427313643495826293339455160313541475462343843505665

2428313725293238462730343947566529323641495867793438445260708237414755637385445058677688485461708092

035039045052036040046054065038042048056067079092040045050058069082095112048054062073085098115053058066077090103120063071082094107124068076087099112130

04905506307405105706507609205306006807909411213005706307108209811613415806807608710312113916307408209310912714516908910011613315217696107123141159183

069078089105072081092107130076084095111133158184081090101117139164190224097108124146171197231105116132154179205239126141164189215249136152174199225259

N5 N6 N7 N8 N9 N10 N11 N12004≦b≦010010<b≦020020<b≦040040<b≦080004≦b≦010010<b≦020020<b≦040040<b≦080080<b≦160004≦b≦010010<b≦020020<b≦040040<b≦080080<b≦160160<b≦250250<b≦400004≦b≦010010<b≦020020<b≦040040<b≦080080<b≦160160<b≦250250<b≦400400<b≦650010<b≦020020<b≦040040<b≦080080<b≦160160<b≦250250<b≦400400<b≦650010<b≦020020<b≦040040<b≦080080<b≦160160<b≦250250<b≦400400<b≦650020<b≦040040<b≦080080<b≦160160<b≦250250<b≦400400<b≦650020<b≦040040<b≦080080<b≦160160<b≦250250<b≦400400<b≦650

Unit: μm

A28

Reference Materials

Reference diameter

d(mm)

1000<d≦1600

0125<d≦2800

Table 2 Allowable shaft offset error with respect to parallelism of axes per facewidth fy'

0005≦d≦2000

0020<d≦5000

0050<d≦1250

0280<d≦5600

0560<d≦1000

1600<d≦2500

Facewidth

b(mm)Accuracy grades

N41.11.21.41.61.11.31.41.72.01.21.31.51.72.12.52.91.31.41.61.82.22.63.03.51.51.71.92.32.73.13.61.61.82.12.42.83.23.72.02.22.62.93.43.94.52.12.42.73.13.54.0

1.51.72.02.31.61.82.02.42.91.71.92.12.52.93.54.11.82.02.22.63.13.64.24.92.12.42.73.23.84.35.02.32.62.93.44.04.55.52.83.13.64.24.75.56.53.03.43.84.45.05.5

2.22.42.83.32.22.52.93.44.12.42.63.03.54.24.96.02.52.83.23.64.35.06.07.03.03.43.94.65.56.07.03.33.64.14.85.56.57.53.94.45.06.06.58.09.04.34.75.56.07.08.0

03.103.403.904.603.203.604.104.805.503.303.704.204.906.007.008.003.604.004.505.006.007.008.0100.04.304.805.506.507.508.5100.04.705.006.007.008.009.0110.05.506.007.008.509.5110.130.06.006.507.509.0100.110.

04.304.905.506.504.505.005.506.508.004.705.506.007.008.5100.120.05.005.506.507.508.5100.120.140.06.006.507.509.0110.120.140.06.507.508.509.5110.130.150.08.009.0100.120.130.160.180.8.509.50110.120.140.160.

06.007.008.009.506.507.008.009.5110.06.507.508.0100.120.140.160.07.008.009.0100.120.140.170.200.08.509.5110.130.150.170.200.09.5100.120.140.160.180.210.110.120.150.170.190.220.260.120.130.150.180.200.230.

08.509.5110.130.09.0100.110.130.160.09.0110.120.140.170.200.230.100.110.130.150.170.200.240.280.120.130.150.180.210.250.290.130.150.170.190.220.260.300.160.180.200.240.270.310.360.170.190.220.250.280.320.

121416191314161923131517202428331416182125293440171922263035411921232732364222252933384451242731354046

171922261820232732192124283340462022252935414756242731364349582629333945516031354147546273343843505665

N5 N6 N7 N8 N9 N10 N11 N12004≦b≦0010010<b≦0020020<b≦0040040<b≦0080004≦b≦0010010<b≦0020020<b≦0040040<b≦0080080<b≦0160004≦b≦0010010<b≦0020020<b≦0040040<b≦0080080<b≦0160160<b≦0250250<b≦0400004≦b≦0010010<b≦0020020<b≦0040040<b≦0080080<b≦0160160<b≦0250250<b≦0400400<b≦0650010<b≦0020020<b≦0040040<b≦0080080<b≦0160160<b≦0250250<b≦0400400<b≦0650010<b≦0020020<b≦0040040<b≦0080080<b≦0160160<b≦0250250<b≦0400400<b≦0650020<b≦0040040<b≦0080080<b≦0160160<b≦0250250<b≦0400400<b≦0650650<b≦1000020<b≦0040040<b≦0080080<b≦0160160<b≦0250250<b≦0400400<b≦0650

Unit: μm