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Artificial Lift Optimization & Well Cleanout Technology

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  • Artificial Lift Optimization & Well Cleanout Technology

  • CJS The Company & its Business Model

    • CJS – Private Western Canadian company; head office in Calgary; Lloydminster service center

    • Offers alternative artificial lift for challenged wells

    • Aim to optimize production and minimize costs

    • Intellectual property owner, manufacturer and an oilfield service company

    • Products include FlatPak umbilical, ArmorPak umbilical, ArmorVak, HydraPak PCP, HydraPak HSP & ArmorPak ESP

    • Production optimization for conventional and unconventional well configurations

    • Dealing direct with the end user with a fully vertically integrated solution and accountability

  • Deviated / Horizontal Well Optimization

    Landing the pump at “full true vertical depth” can optimize productivity and recovery

    Driving pumps with rod-less systems will reduce the number and cost of interventions and well downtime

  • Specific Applications Include:

    • Shallow to deep well depths

    • Low to medium pressure wells

    • Slant, deviated and horizontal wells

    • Natural gas, light oil, heavy oil wells

    • Low to medium fluid rate wells

    • Permanent production systems and well cleanout intervention

    CJS Target Wells Challenged Well Population

    Hydraulic & Electric Artificial Lift Systems Optimize Pump Placement In Deviated and Horizontal Wells

  • Coiled Tubing (“CT”) Based Artificial Lift Deployment Technology

    This CT based deployment technology consists of the following main components: • Pump System artificial lift prime

    mover (Hydraulic/Electric) • Coiled tubing unit • Hydraulic or electric umbilical • Downhole pump (Reciprocating

    pumps/PCP/ESP/Jet Pumps)

    • Hydraulic & electric submersible motors

    • Auxiliary lines for other services

    (DH pressure gauge, chemical injection)

  • CT Artificial Lift Deployment Technology - ArmorPakTM Umbilical Is ...

    • Umbilical coiled tubing (UCT) containing tubes to convey, actuate and receive production from downhole hydraulic & electric pumps

    • A system that can include components to inject chemicals and receive downhole pressure and temperature data

    • Is used to facilitate “rig-less” deployment of low maintenance artificial lift from conventional, unconventional, vertical, deviated and horizontal wells

    • “Live well” deployment with ArmorPak to be available soon

    • Used to install permanent production systems (ESP, HSP, HSPCP, JP) and to perform wellbore cleanouts (UCT Jet Pump Cleanouts)

    • Conveyed using conventional coiled tubing units

    • Patented and patent pending technology

  • CT Artificial Lift Deployment Technology – ArmorPak is…

    • All metal banded umbilical for all well depths and thermal well applications

    • Manufacturing performed in Canada by CJS

  • CT Artificial Lift Deployment Technology - ArmorPak is Conveyed With ...

    • Conventional coiled tubing units

    • Modified arch and injector components

    • Specialized snubbing & blowout prevention systems

    • CT unit modifications to permit fluid pumping operation

    • Modified wellhead apparatus including tubing hanger

  • CT Artificial Lift Deployment Technology – ArmorPak BOP System

  • CT Artificial Lift Deployment - Typical Completion Stack

  • CT Artificial Lift Deployment Technology – Umbilical Configurations – FlatPak/ArmorPak Options

    FlatPak Dual Jet Pump String

    FlatPak Triple Hydraulic String with

    smart technology

    ArmorPak Triple Hydraulic with smart

    technology

    ArmorPak Dual ArmorVak String

    ArmorPak Triple Hydraulic String

    ArmorPak Electric ESP String

  • CT Artificial Lift Deployment Technology FlatPak / ArmorPak Field Service Operations

    Texas

    China Alberta, Canada

    Arkansas

  • CT Artificial Lift Deployment Technology – Hydraulic Reciprocating Pump - HydraPak HSP System

    Operation Summary Operation principle similar in nature to a conventional API Sucker Rod pump System benefits: • Rig-less, live well, rod less technology • Installation via conventional CTU • Operates in vertical, deviated and horizontal inclinations • Accessories include DH pressure gauges and chemical injection • Eliminates rod and tubing wear reducing well downtime • Pumps natural gas effectively, and operates in a “pumped-off” state – no gas locking. • Screens are used to control sand and formation fines • Scalable 0.5m3 – 15 m3 dependant on depth • OD 3.6” p • 2-10 year run life experienced in applications in Canada • 100 units installed (Devon -14 units, Encana – 9 units, Enerplus 9 units, Ember – 25 units, Apache, Husky etc.)

  • CT Artificial Lift Deployment Technology – Hydraulic Progressive Cavity Pump - HydraPak PCP System

    Operation Summary

    Operation principle utilises a PCP driven by

    downhole hydraulic Motor

    System benefits:

    • Rig-less, live well, rod less technology

    • Installation via conventional CTU

    • Operates in vertical, deviated and horizontal

    inclinations

    • Eliminates rod and tubing wear reducing well

    downtime

    • Solids handling benefits of PCP technology’s

    • Pump can be reversed to allow for flush out of

    tubing and pump

    • Integrated electrical conductor for DH

    Pressure monitoring to prevent pump off

    • Chemical injection capable at pump intake to

    treat torque increases due to solids, scale, wax

    etc.

    • 8 units installed deployed in heavy oil and

    CBM environment (Husky, Devon etc.)

    G1 PCP 1022ft/lbs Cont. Torque @ 151 RPM / 20 GPM

  • CT Artificial Lift Deployment Technology – ArmorPak ESP- Rig-less ESP System

    Operation Summary

    Operation principle utilises conventional ESP technology

    deployed via umbilical system

    System benefits:

    • Rig-less, live well, rod less technology

    • Installation via conventional CTU

    • Operates in vertical, horizontal and deviated inclinations

    • Eliminates requirement for workover rigs and spool unit

    • Reduced equipment mobilisation and associated cost

    • Eliminates gas migration through the power cable

    • Eliminates tubing connections reducing corrosion points

    • First rig-less ESP installed for ConocoPhillips in Alaska

  • CT Artificial Lift “Jet Pump” Deployment Technology / Well Cleanout Technology – “ArmorVak”

    Operation Summary Operation principle utilises conventional jet pump technology deployed via the umbilical system System benefits: • Rig-less, rod less, live well technology • Permanent / Semi Permanent pumping operation • Rig-less installation / well servicing via conventional CTU • Operates in vertical, deviated and horizontal inclinations • Facilitates cost effective underbalanced cleanouts • Eliminates cost and requirement for nitrogen and surfactant • Reduced equipment mobilisation and associated cost • Suited for production, frac return and well liner cleanouts • Pioneered in Alberta in CBM & CHOP’s environments • Suited for solids production challenges • Copes with gas production through system • High flow velocities in coil • Process proven with Top Tier oil and gas operators

  • Venturi Principal

  • CJS Heavy Oil Jet Pump Performance

  • Application History

    • Canada & United States - Over 100 pump installations to date - Installations including vertical, deviated, horizontal oil and natural gas wells - Pump run lives up to many years - Successfully applied historical ArmorVak cleanouts - Reach in horizontal leg to over 3,000 meters - First rig-less “ArmorPak ESP” successfully installed for Conoco Phillips in Alaska

    • China – Successful HydraPak PCP pump landing in a coal bed methane well • Applications for top tier Conoco, Devon, Shell, Nexen, Husky, Encana, Cenovus etc.

  • CT Artificial Lift Deployment Technology Customer Value

    5

    Reduced Costs “Rig-Less” CT Installation – Time efficiencies; Increased productivity; Considerable cost savings; Reduced footprint;

    Increased safety “Rod-Less” – No mechanical wear, reduce well downtime, reduce intervals between service visits.

    Increased Production “Optimum Pump Placement” – Better production dynamics, increased ultimate reserve recovery

    “Live Well” – Eliminate wellbore damage, increase post workover production volumes

    Improved Service Options Eliminate Gas locking with HSP reciprocating pumps / Facilitate backspin for PCP to flush / Increase solids carrying

    capability with small diameter tubing / Protect the cable and eliminate power cable gas migration with ESP

    Quality Control CJS solutions are vertically integrated offering the customer maximum operational control and accountability

    Return on Investment When considering all revenue and cost optimization, assuming certain well conditions exist, a CJS system can save the

    operator over $100,000 per year for a typical shallow Canadian operation

  • Cost Reduction Typical Canadian Comparison

    CJS CT Deployed System

    Installation Cost $15,000

    Yr.1 Service Intervention Cost $ NIL

    Yr.1 Rig Intervention Downtime Cost $ NIL

    Yr.1 Replacement Tubulars Cost $ NIL

    Yr.1 Suboptimal Production loss $ NIL

    ________

    Total Cost to Producer $ 15,000

    Traditional Rig Deployment

    Installation Cost $ 15,000

    3 x Service Interventions – Yr 1 $ 45,000

    Lost Production Downtime Cost(note 1) $ 13,000

    Yr.1 Replacement Tubulars Cost $ 10,000

    Yr.1 Suboptimal Production loss(note 2) $ 44,000

    ________

    Total Cost to Producer $ 127,000

    Note 1. Assumes 3 weeks lost production time, 30bbl/day at $20 net per barrel

    Note 2. Assumes 20% production loss on 30bbl/day well at $20 net per barrel

    Artificial Lift Optimization & Well Cleanout TechnologyCJS �The Company & its Business ModelDeviated / Horizontal Well OptimizationCJS Target Wells�Challenged Well Population Coiled Tubing (“CT”) Based�Artificial Lift Deployment TechnologyCT Artificial Lift Deployment Technology - ArmorPakTM Umbilical Is ...CT Artificial Lift Deployment Technology – ArmorPak is…CT Artificial Lift Deployment Technology - ArmorPak is Conveyed With ...Slide Number 9CT Artificial Lift Deployment - Typical Completion StackCT Artificial Lift Deployment Technology – Umbilical Configurations – FlatPak/ArmorPak OptionsSlide Number 12CT Artificial Lift Deployment Technology – Hydraulic Reciprocating Pump - HydraPak HSP SystemCT Artificial Lift Deployment Technology –�Hydraulic Progressive Cavity Pump - HydraPak PCP SystemCT Artificial Lift Deployment Technology – ArmorPak ESP- Rig-less ESP SystemCT Artificial Lift “Jet Pump” Deployment Technology / Well Cleanout Technology – “ArmorVak”Venturi PrincipalCJS Heavy Oil Jet Pump PerformanceApplication HistoryCT Artificial Lift Deployment Technology�Customer ValueCost Reduction �Typical Canadian Comparison