asi catalog
TRANSCRIPT
www.asidrives.com Voice: 1.215.661.1002 Fax: 1.215.661.1009
ASI Technologies, Inc 209 Progress Drive Montgomeryville, PA 18936
Engineering & Production CapabilitiesEngineering & Production CapabilitiesEngineering & Production CapabilitiesEngineering & Production Capabilities
� Design & Production of Custom Gear Drive SystemsDesign & Production of Custom Gear Drive SystemsDesign & Production of Custom Gear Drive SystemsDesign & Production of Custom Gear Drive Systems � Machining capabilitiesMachining capabilitiesMachining capabilitiesMachining capabilities
� CNC machining centers � Gear and pinion hobbing machines � Horizontal broaching � Specialized machining centers
� Qualified Global Supply ChainQualified Global Supply ChainQualified Global Supply ChainQualified Global Supply Chain � Computerized ERPComputerized ERPComputerized ERPComputerized ERP
� JIT � Flow manufacturing � Pull manufacturing � Warehousing � Surge Capacity Planning
� Custom Production LinesCustom Production LinesCustom Production LinesCustom Production Lines � Smart Tooling � 100% End of Line Testing � Flexible/Cross-trained workforce
� Quality System Emulates ISO 9001 & 45208Quality System Emulates ISO 9001 & 45208Quality System Emulates ISO 9001 & 45208Quality System Emulates ISO 9001 & 45208 � Tool Qualification System � Gear Checking Machinery � Computer controlled Mitutoyo CMM � Computerized Dynamometers for Durability and
verification testing � Engineering Experience and Engineering Experience and Engineering Experience and Engineering Experience and capabilitiescapabilitiescapabilitiescapabilities
� Finite element analysis � AGMA standard gear rating and design � CAD – SolidWorks � Gear box design from 10 Watts to 50,000,000 Watts
www.asidrives.com Voice: 1.215.661.1002 Fax: 1.215.661.1009
ASI Technologies, Inc 209 Progress Drive Montgomeryville, PA 18936
GEAR GEAR GEAR GEAR ENGINEERING SOLUTIONSENGINEERING SOLUTIONSENGINEERING SOLUTIONSENGINEERING SOLUTIONS ASI Technologies has a broad and deep knowledge of gear technologies to help solve an existing problem, or design a system from the ground up. We have decades of experience with a wide variety of gear drive system applications. We utilize three specialized gear systems, combined with conventional gearing expertise for a complete selection of the best gear arrangement to use. We have well-developed, global sources of supply which result in high quality components at lowest cost.
GEAR DESIGN TECHNOLOGIESGEAR DESIGN TECHNOLOGIESGEAR DESIGN TECHNOLOGIESGEAR DESIGN TECHNOLOGIES
Evoloid® GearingEvoloid® GearingEvoloid® GearingEvoloid® Gearing::::
• Provides excellent efficiency and high power density.
• 3, 4, 5 tooth parallel axis helical pinions, no undercut, no pointed teeth.
• Single pass ratios from 7:1 to 22:1.
• Computerized stress analysis.
• Mesh efficiencies generally 95+%
Convoloid® Gearing: Convoloid® Gearing: Convoloid® Gearing: Convoloid® Gearing:
• New, patented, non-involute tooth form. • Significant improvements in surface durability
compared to involute forms. • Increase rated power of existing gear system
in same housing, or reduce size of present gear drive system for same performance as involute system.
• Manufacturing processes and sequencing is generally the same as those for involute gearing.
AngAngAngAngled Axis (AA) Gearing:led Axis (AA) Gearing:led Axis (AA) Gearing:led Axis (AA) Gearing:
• A performance enhancing and more cost effective approach to applications that typically require spiral bevel technology.
• Axis angles from 0° to 135°.
• Mesh efficiencies of +95%.
• Patented design permits cutting or grinding of face gear on traditional machinery.
• Combined with Evoloid® pinions, high single pass ratios are achievable, i.e., 7:1 to 22:1.
Conventional GearingConventional GearingConventional GearingConventional Gearing::::
• We use computerized stress analysis standards of the American Gear Manufacturers Association.
• We can analyze bearings, shafts, and other interfacing components.
• We can match ratios, center distances, and other special requirements.
www.asidrives.com Voice: 1.215.661.1002 Fax: 1.215.661.1009
ASI Technologies, Inc 209 Progress Drive Montgomeryville, PA 18936
Industry leading transaxle for Floor Care and Medical Mobility. This unit was designed for multiple mounting widths, ratios and 3 to 4 inch diameter motors. Budgetary pricing is $150 to $220 Range.
Heavy-Duty Transaxle for Material Handling and Ride on Carts. This unit is designed to handle loads up to 3,000lbs. with high durability and structural strength. Budgetary pricing is $1,000 Range.
Individual Wheel Drive for Aerial Lift and Heavier Duty Usage. This individual wheel drive is ideal for 2 wheel drive or 4 wheel drive applications where more power and braking are required. Budgetary pricing is $450 to $550 Range.
Individual Drive Units for the Medical Mobility Market. Designed for power wheel chairs, now being used in robotic equipment and light duty applications with “Joy Stick” controls and remote controls. Budgetary pricing is $160 to $250 Range.
Problem Solving and Unique Gear Drive Applications. Engineering and Gear Technology Expertise allows ASI to develop and produce high quality gear drives and gear drives systems for the most challenging applications. Engineering Estimates are provided.
The ADL 100 series right angle drive is a low cost, quiet, qualified design utilizing a precision worm and worm wheel with a spur gear output pass. Motor, electro-magnetic brake, cog release, wiring and connector are part of this easy-to-install drive system. Detailed on this sheet are standard units. Other motors, voltages and ratios are available. Please contact the factory for more information.
@ No Load @ Peak Efficiency
@ Peak Power out @ Stall
Torque (oz-in) 0 2849 14244 28488RPM 141 127 70 0
Current 5.2 18.4 71.2 137.1Volts rpm ohms Amps volts/Krpm oz-in/A Power out, Watts 0 267 741 0
24 4500 0.175 5.2 32.0 5.333 7.213 Power In, Watts 124.8 441 1708 3291Efficiency 0% 60% 43% 0%
Performance Data
Design Data
10738-2 Motor with 32.0:1 ratio
Armature ResistanceVoltage NLS NL Current Kv KtRatio
0
20
40
60
80
100
120
140
160
0 5,000 10,000 15,000 20,000 25,000 30,000Torque, Oz-in
RPM
, Effi
cien
cy, C
urre
nt
0
100
200
300
400
500
600
700
800
Cur
rent
RPMCurrent, AmpsEfficiency X 200Power out, Watts
Representative performance Example shown – Consult factory for other performance.
ASI Technologies 209 Progress Drive, Montgomeryville, PA 18936 USA
www.asidrives.com +1.215.661.1002 fax +1.215.661.1009
ASI Technologies, Inc. ADL 100 SERIES
RIGHT ANGLE GEAR DRIVE SYSTEMS
209 Progress Drive Montgomeryville, PA 18936
ASI Technologies, Inc. MK400 SERIES GEAR DRIVE SYSTEMS
The ASI MK400 series transaxle combines the precision of a single piece casting, which improves the accuracy of gear center distance, with the mounting width flexibility of a two piece casting. This results in improved gear alignment and quieter transaxle performance. Mounting width flexibility is achieved with a separate, fully enclosed, axle extension. Using standard parts, widths from 238.0 mm (9.37 inch) to 355.6 mm (14.00 inch) are available. Utilizing custom tooled parts, widths above 355.6 mm (14.00 inch) are easily achieved. Motors from 76 mm (3.0 inch) to 101 mm (4.0 inch) diameter are compatible. All MK400 transaxles have fully enclosed axle systems. To emphasize, unlike competitor units, the axles on the 101 mm (4.0 inch) diameter motor version are completely enclosed. Ratios from 12.0:1 to 21.0:1 are available to meet your transaxle performance requirements. Systems include motor, electro-magnetic brake, harnessing, connectors, gear reduction and differential in one easy-to-install package. Axle configurations are made to order, including hubs, if required. Please contact the factory for more information or technical assistance.
ASI Technologies www.asidrives.com
209 Progress Drive Montgomeryville, PA 18936 USA
+1.215.661.1002 fax +1.215.661.1009 Main Email: [email protected]
Europe Email: [email protected]
71.6 2.82
SEALED GEAR CASELUBRICATED WITH HIGH
OPTIONAL BRAKE
QUALITY E.P. GREASE
MOTOR
RESTRAINT SLEEVE2 PLACES
MAX. 2 PLACE4.96AXLE CONFIGURATION MADE
1.00
TO 238[9.37]SEE NOTE 6
25.4
TO ORDER
126.1
355.6 14.00
19 .75
GEAR DRIVE SYSTEMASI TECHNOLOGIES INC
MONTGOMERYVILLE, PA 18936 USA209 PROGRESS DRIVE
VOICE: +1.215.661.1002 FAX: +1.215.661.1009 www.asidrives.com.133.2
25.4 1.00
51.7 2.04
MAX. ALLOWABLE GROSS VEHICLE WEIGHT IS DEPENDENT ON SPEED,
MK400 SERIES GEAR DRIVE SYSTEM
1. CONSULT FACTORY.2. HOUSING MATERIAL IS DIE CAST ALUMINUM; AXLES ARE STEEL ALLOY.3. WEIGHT OF TRANSAXLE IS 8.94 KG[19.7 LBS] WITH MOTOR AND BRAKE.
NOTES:4. THIS GEARBOX IS SEALED AND LUBRICATED FOR LIFE. NO MAINTENANCE IS REQUIRED.5. ESTIMATED GEARBOX EFFICIENCY GREATER THAN 95%6. STANDARD LENGTHS FROM 238[9.37] TO 355.6 [14.00] LARGER LENGTHS FOR CUSTOM APPLICATIONS ARE POSSIBLE.
RESTRAINT SLEEVE4 PLACES4 .16R
36.6 1.44SQUARE
MANUAL BRAKERELEASE HANDLE
140.9 5.55
4.22116[4.56]MAX (101.6[4.00] MOTOR)107.2 MAX (85.3[3.36] MOTOR)
71.1 2.80
ASI Techno MK 85
24 VOLT GEAR
The MK 85 incorporates high strength gearing ito 1500 lbs and speeds of up to 12 mph are pounique and compact drive system. Motor, elereduction and differential are included in one standard units. Other motors, voltages and ratorder, including hubs, if required. Please contac
Unit type MK75 Option 1 Voltage 24
No Load Speed, RPM 317 Maximum continuous ope
Torque In-Lbs. 179 Speed RPM 290 Current Amps 38
0
25
50
75
100
125
150
175
Spee
d, R
PM
Speed-Torque Curves 24 VDC
00
3.5 3.5
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
0 500 1000 1500 2000 2500
Torque, Total (LB-IN)
mph
, Cur
rent
/sca
le
0
2
4
6
8
10
12
MK 75 option 1, Speed MK75 option 2, Speed
MK 75 option 1, Current MK75 option 2, Current
ASI Technologwww.asidrives.com
logies, Inc.SERIES DRIVE SYSTEMS
n our standard die cast housing. Vehicle weights up ssible due to the large ratio variations offered by this ctro-magnetic brake, harnessing, connectors, gear easy-to-install package. Detailed on this sheet are ios are available. Axle configurations are made to t the factory for more information.
MK75 MK85 MK85 MK85 2 3 4 5 24 24 24 24
250 170 120 76 rating point (Motor Limited) 240 335 480 718 226 155 108 72 38 38 38 38
Nominal MK 85 Speed-Torque Curves
0 1,000 2,000 3,000 4,000 5,000 6,000 7,000Torque, Output (IN-LBS)
0
45
90
135
180
225
270
315
Cur
rent
, Am
ps
MK 85 option 3, Speed MK 85 option 4, Speed MK 85 option 5, SpeedMK 85 option 3, Current MK 85 option 4, Current MK 85 option 5, Current
ies 209 Progress Dr., Montgomeryville, PA 18936 +1.215.661.1002 fax +1.215.661.1009
MK
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Voice: +1.215.661.1002
RE
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LACES
134.0 [5.27] MAX
469.9 [18.50]
419.1 [16.50]167.5 [6.59]
143.8 [5.66] MA
X.
86.5 [3.40] MAX.
Ø25.4 [1.00] M
AX.
www.asidrives.com Voice: 1.215.661.1002 Fax: 1.215.661.1009
ASI Technologies, Inc 209 Progress Drive Montgomeryville, PA 18936
ASI Designs system to eliminate components and reduce cost
ApplicationApplicationApplicationApplication - A stairlift is a mechanical device for lifting up and down stairs.
For sufficiently wide stairs, a rail is mounted to the treads of the stairs. A chair is attached to the rail. A person on the chair is lifted as the chair moves along the rail.
HistoryHistoryHistoryHistory - There is evidence that the stairlift was first used by King Henry VIII.
The 30 stone (420 Lb) king, injured through jousting, used a chair that was hauled up and down stairs on a block and tackle system by servants at the ancient Whitehall Palace in London.
PowerPowerPowerPower - Early stairlifts mostly had alternating current (AC) drive motors which
ran at full main voltage. An "energy cable" ran alongside or through the rail to carry the power from the supply point to the carriage. More recently, stairlifts have been powered from rechargeable batteries and use direct current (DC). One of the selling points is that a DC stairlift will continue to function during a power outage. In addition, the current draw of the battery charger is low enough that a dedicated AC circuit is not needed, making installation much easier and less expensive to the end customer.
Original system – The customer purchased
from different vendors the following catalog standard parts; gearbox, motor, and brake. Then they designed custom brackets, a custom shaft and a custom gear. All of these parts were assembled in house by the customer. The resulting assembly was heavy, complicated to assemble and expensive.
ASI Technologies system – ASI looked at their design
and application and from that designed and developed a complete drop-in system. ASI used a 4-pole brush motor. The gearing consists of two passes. The first pass is a right angle worm set. The second pass is a parallel axis helical gear set. Mounted on the output shaft is a spur gear that interfaces with the customers rack. The ASI system eliminated all drive system assembly labor for the customer. The ASI system was less expensive, lighter, and more efficient. By integrating the custom brackets into the gearbox housing the ASI system eliminated assembly labor, hardware and part numbers. This made the drive more reliable, stronger, quieter, and easier to purchase, at a much lower total cost to the customer.
Original System Weight – 29.4 Lbs BOM parts – 27 Loaded Current – 16 Amps
ASI System Weight – 18.8 Lbs BOM parts – 1 Loaded Current – 14 Amps
Case Study B10 – Stairlift drive system
ITEM NO. QTY PART NUMBER DESCRIPTION
1 1 11049-1 ASSEMBLY MK400 GENERIC2 2 1322 SLEEVE, RESTRAINT
3 2 10708-20 SCREW, SOCKET HD. CAP M6 X 20 ZINC PLATE
4 2 11341 WASHER, INTERNAL TOOTH, M6, DIN67975 1 11339 MOTOR, HARNESS AND BRAKE ASSY6 1 G4650-2040 AXLE SHAFT SHORT7 1 G4650-2041 AXLE SHAFT LONG8 1 11103-1 TUBE, MACHINED 14.00 FOR 4 INCH MOTOR 9 1 11185 SUPPORT BRACKET SPACER
10 1 10708-40 SCREW, SOCKET HD. CAP M6 X 40 ZINC PLATE
11 1 11201 LOCK NUT, M6 X 1 NYLON INSERT12 1 10897-10 GEAR, CUT (78T)13 1 10573-10 PINION, CUT MK20A (4 TOOTH)14 1 11338 BEARING, NEEDLE, SCE 1212 EQUIVALENT
911
2
43
1
5
7
6
2
10
KEYWAYWIDTH [6.00±0.02]LENGTH [33.00±0.02]DEPTH [3.10/3.00]
.04 X 45°
PERFORMANCE:A. GEAR RATIO IS 19.5:1B. BRAKE STATIC HOLDING TORQUE - 6 NMC. MAX. ALLOWABLE GROSS VEHICLE WEIGHT= 661 lb[300Kg] (ASSUMES CENTERLINE OF EACH WHEEL IS NO MORE THAN 3.5 INCHES[89] FROM CASTING)D. MAX. ALLOWABLE SPEED=2.80[4.50Kph] E. MAX. ALLOWABLE WHEEL DIAMETER=7.87[200]F. OUTPUT AT AXLE: SEE SPEED-TORQUE CHART.
1213
+0.14
.701/.696[17.80/17.69]
±2.54406.41±.10(MOUNTING DIMENSIONS)16.00
355.61±.10(MOUNTING DIMENSIONS)14.00 ±2.54
530.4120.882SEE NOTE 4
SEE NOTE 4±1.2762.00±.052.441
.248±.002[6.3 0.05]
.063-.000+.006
1.610.00
1.559±.002 39.59±0.05
POSITIONDRIVE
BRAKE WIRING SCHEMATIC
(215) 661-1002 www.asidrives.com
SERIAL #YEARMONTH
MONTGOMERYVILLE, PA 18936 USA
SERIAL NUMBER DATA
ASI TECHNOLOGIES, INC.
DRIVE SYSTEMSERIAL NUMBER
MODEL
OUTPUT RPM
BRAKE HOLDING TORQUE
COIL VOLTAGE 24
120 NO LOAD
6 NM
4650
MK400 19.5:1
4650-2100SCALE 1:3 SHEET 1 OF 1
B
UNLESS OTHERWISE SPECIFIEDTOLERANCE/FINISH
THIRD ANGLEPROJECTION
ASI TECHNOLOGIES, INC.
REV
E
209 PROGRESS DRIVEMONTGOMERYVILLE, PA 19044 USAINCHES[MM]
www.asidrives.com
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY ORUSED FOR ANY PURPOSE CONTRARY TO IT'SINTENDED USE WITHOUT THE EXPRESSED WRITTENCONSENT OF ASI.
ALL THREADS CLASS 2 [6G] FITBREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
ASI MODEL MK400 TRANSAXLE SPEC
USED ON
DRAWN BY/DATE 4/4/05C.T.
[ .25].030
[ .13].010 1.005
ANGLES.XXX.XX.X[RA3.2um]RMS125
NOTES 1. HOUSING MATERIAL: DIE CAST ALUMINUM; AXLES ARE CARBON STEEL ALLOY. 2. WEIGHT OF TRANSAXLE IS 21.5 LBS[9.76 KGS] MAX. WITH MOTOR AND BRAKE. 3. FIELD LUBRICATION NOT REQUIRED. 4. DIMENSION MAY BE AFFECTED BY AXLE END PLAY FROM .010/.050[.25/1.27] ANY END PLAY WILL DECREASE VALUE. 5. THE SUITABILITY OF THIS TRANSAXLE FOR A SPECIFIC APPLICATION OR PRODUCT IS THE RESPONSIBILITY OF THE OEM. 6. EXCESSIVE ACCELERATION AND DECELERATION CAN ADVERSELY AFFECT THELIFE AND INTEGRITY OF THE UNIT. 7. DIRECTION OF ROTATION WHEN WIRED AS SHOWN.
8. EXPOSED AXLE TO HAVE A LIGHT OIL, SHORT-TERM PRESERVATIVE (AR-1060CPD).BLACK
M
+
-
24VDC
RED
RESTRAINT SLEEVEMATERAIL: BUNA NDIMENSIONS ARE WITHSLEEVE INSTALLED
2.04 51.7
.13 3.2
1.00 25.45.518 140.16
.748-.004+.000
19.00-0.100.00
SEE NOTE 7
ENGAGEDPOSITIONRELEASED
POSITION
M8 X 1.25 THD25MM DEEP MIN.
MOLEX39-01-2020
1/4 INSULATEDFEMALE TERMINAL
SHRINK TUBING229mm LONG
FERRITE BEAD
+
.327 8.31
R
15°
72.392.850
51+01150.0
2.00+.00-45.28
51+01119.9
2.00+.00-44.09
5141.34
-.00+2.00
1050.00
3.50 88.9
DIRECTION OF ROTATION
E
E
1.44±.03 SQ.36.6±0.8
R.16 3.96
REV DESCRIPTION ECN CHNG BY CHCK BY ENG SALES
A
RELEASE TO PRODUCTION ADDED HARNESS AND FERRITE
BEAD CHANGED BRAKE 7473 C.T. 6/27/06 L.L. 6/27/06 JWC 6/27/06B SEE ECN# 7483 7483 T.A. 07/24/06 C.T. 7/24/06 JWC 7/24/06C TOLERANCE CHANGES 7528 TA 11/8/06 CT 11/9/06 JWC 11/13/06D SEE ECN# 7578 7578 TA 6/20/07 C.T.6/22/07 JWC 6/22/07E SEE ECN# 7617 7617 CT 12/10/07 CT 12/10/07 JWC 12/10/07 RMB 12/10/07
REVISION
Nominal Speed-Torque Curves
0
20
40
60
80
100
120
0 200 400 600 800 1000 1200 1400 1600 1800
Torque, Total (IN-LBS)
Spee
d, R
PM
0
20
40
60
80
100
120
140
Cur
rent
, Am
ps/s
cale
Option 1; 19.67:1 Option 1 Current/1
MOTOR EXIT TO WIRE CUT1.0 FROM
WIRE LEADS (BLACK & RED)14 AWG, 6.0
AMP CONNECTOR 282104-1 (QTY 1)AMP TERMINAL 282465-1 (QTY 2)SEAL 281934-3 (QTY 2)
±.050 ±1.27140.92BOTH SIDES
5.548 69.112.721
16.809 426.96
P/N 1041605
ITEM QTY. PART NO. DESCRIPTION1 1 11049-2 ASSEMBLY MK4002 2 1322 SLEEVE, RESTRAINT3 2 10708-20 SCREW, SOCKET HD. CAP M6 X 20 ZINC PLATE4 2 11341 WASHER, INTERNAL TOOTH, M6, DIN67975 1 10898 MOTOR 10883 & AMP CONNECTOR6 1 10510 COUPLING7 1 1312 KEY, SPECIAL8 1 G4587-2040 AXLE SHAFT, SHORT9 1 G4587-2041 AXLE SHAFT, LONG10 1 11135 TUBE, T3 MACHINED11 1 10897-1 GEAR, CUT (63T)12 1 10573-3 PINION, CUT MK20A (3 TOOTH)
(215) 674-8910 www.asidrives.com
SERIAL #YEARMONTH
HORSHAM, PA 19044 USA
SERIAL NUMBER DATA
ASI TECHNOLOGIES, INC.
DRIVE SYSTEMSERIAL NUMBER
MODEL
OUTPUT RPM
BRAKE HOLDING TORQUE
COIL VOLTAGE 24
112 NO LOAD
N/A
4588-
MK400 21.0
R.16 4
1.44±.03 SQ.36.6±0.8
RESTRAINT SLEEVEMATERAIL: BUNA NDIMENSIONS ARE WITHSLEEVE INSTALLED
3.2.13
51.72.04
1.00 25.4
M12 X 1.75THREAD
.669
9.400.8R
.5156
.370
±.020
.03
.940
.5144
14.25°
X .020 45°
13.07TO SMALL DIA OF TAPER
13.10
29.01
16.99
±0.511.14223.89
±.04°
.748-.000+.020
190
+0.51 D
D
2
2
4
9
3
9
5
6
9
7 1
9 9
9
9.367±.100 237.93±2.54
11.367±.100 288.73±2.54
R2.640 67.06
DIRECTION OF ROTATIONSEE NOTE 7
BARREL 1
BLACK
RED
4588-2100SCALE 1:3 SHEET 1 OF 1
VDC
+
B
UNLESS OTHERWISE SPECIFIED
-
THIRD ANGLE
TOLERANCE/FINISH
PROJECTION
ASI TECHNOLOGIES, INC.HORSHAM, PA 19044 USA
REV
8. EXPOSED AXLE TO HAVE A LIGHT OIL, SHORT-TERM PRESERVATIVE (AR-1060CPD).
E. MAX. ALLOWABLE WHEEL DIAMETER=8.00 INCH
C. MAX. ALLOWABLE GROSS VEHICLE WEIGHT= 1000 LBS (ASSUMES
M
9. FLAGED ITEMS ARE SPARE PARTS
A. GEAR RATIO IS 21.0
INTENDED USE WITHOUT THE EXPRESSED WRITTEN
BREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
ASI MODEL MK400 TRANSAXLE SPEC
USED ON
DRAWN BY/DATE
125
B. BRAKE STATIC HOLDING TORQUE - N/A
PERFORMANCE:
CONSENT OF ASI.
ALL THREADS CLASS 2 [6G] FIT
6/25/07
USED FOR ANY PURPOSE CONTRARY TO IT'S
C.T.
[ .25] .13].030
[ .005
ANGLES.XXX.XX.X[RA3.2um]
.010
SUBJECT TO RETURN UPON DEMAND, AND INCLUDESTHIS DOCUMENT, THE PROPERTY OF ASI, IS LOANED
B
INCHES[MM]
F. OUTPUT AT AXLE: SEE SPEED-TORQUE CHART.
CENTERLINE OF EACH WHEEL IS NO MORE THAN 3.5 INCHES[89]
CONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY OR
www.asidrives.com
405 CAREDEAN DRIVE
D. MAX. ALLOWABLE SPEED=2.6 MPH FROM CASTING)
1
RMS
NOTES 1. HOUSING MATERIAL: DIE CAST ALUMINUM; AXLES ARE CARBON STEEL ALLOY. 2. WEIGHT OF TRANSAXLE IS 23.5 LBS[10.7KGS] MAX. WITH MOTOR AND BRAKE. 3. FIELD LUBRICATION NOT REQUIRED. 4. DIMENSION MAY BE AFFECTED BY AXLE END PLAY FROM .010/.050[.25/1.27] ANY END PLAY WILL DECREASE VALUE. 5. THE SUITABILITY OF THIS TRANSAXLE FOR A SPECIFIC APPLICATION OR PRODUCT IS THE RESPONSIBILITY OF THE OEM. 6. EXCESSIVE ACCELERATION AND DECELERATION CAN ADVERSELY AFFECT THE LIFE AND INTEGRITY OF THE UNIT. 7. DIRECTION OF ROTATION WHEN WIRED AS SHOWN.
24
BARREL 2
SECTION D-D SCALE 1 : 2
5
R
.197
.006 0.15
.201-.000+.008
5.090
+0.20
FROM FLAT
REV DESCRIPTION CHNG BY CHCK BY ENG SALESA RELEASE TO PRODUCTION SEE ECN # 7579 C.T. 7/5/07 C.T. 7/5/07 JWC 7/5/07 RMB 7/5/07B SEE ECN # 7695 C.T. 2/18/09 S.L. 2/18/09 S.L. 2/18/09 RMB 2/18/09
REVISION
Nom inal Speed-T orque Curves
0
20
40
60
80
100
120
0 100 200 300 400 500 600 700 800 900
Torque , Tota l (IN-LBS)
Spee
d, R
PM
0
10
20
30
40
50
60
Cur
rent
, Am
ps/s
cale
3/8-16 UNC-2BX .875 DEEP MIN
.500R
.705 17.9117.81
1.50
R .005 MAX IN CORNERS
38.10
.701
2.18
12.70
.091
.0862.31
2.620 66.55
A
A SECTION A-A SCALE 1 : 2
4.75.190 4.83.187.644
.62916.3515.97
RESTRAINT SLEEVEMATERAIL: BUNA NDIMENSIONS ARE WITHSLEEVE INSTALLED
.13 3.2
51.72.04
1.00 25.4
A. GEAR RATIO IS 18.0:1
E. MAX. ALLOWABLE WHEEL DIAMETER=10 INCH
8. EXPOSED AXLE UP TO HUB MOUNTING AREA TO BE PRESERVED WITH RUST
VDC
BLACK
4484-2100
INHIBITOR (SP400). HUB AREA TO HAVE A LIGHT OIL, SHORT-TERM PRESERVATIVE (AR-1060CPD).
SCALE 1:3 SHEET 1 OF 1
M
-
+
B
UNLESS OTHERWISE SPECIFIEDTOLERANCE/FINISH
PROJECTIONTHIRD ANGLE
1
F. OUTPUT AT AXLE: SEE SPEED-TORQUE CHART.
B. BRAKE STATIC HOLDING TORQUE - N/A
[RA3.2um]
SUBJECT TO RETURN UPON DEMAND, AND INCLUDES
FROM CASTING)
MAY NOT BE DISCLOSED TO ANY THIRD PARTY OR
C. MAX. ALLOWABLE GROSS VEHICLE WEIGHT= TBD (ASSUMES
INTENDED USE WITHOUT THE EXPRESSED WRITTEN
BREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
ASI MODEL MK400 TRANSAXLE SPEC
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANED
RMS
D. MAX. ALLOWABLE SPEED=TBD
125
PERFORMANCE:
USED ON
CONFIDENTIAL & PROPRIETARY INFORMATION WHICH
DRAWN BY/DATE
CENTERLINE OF EACH WHEEL IS NO MORE THAN 3.5 INCHES[89]
10/2/06
USED FOR ANY PURPOSE CONTRARY TO IT'S
CONSENT OF ASI.
ALL THREADS CLASS 2 [6G] FIT.25].030
[ .005
ANGLES.XXX.XX
C.T.2
INCHES[MM]
ASI TECHNOLOGIES, INC.
.13]
.X.010
HORSHAM, PA 19044 USA
REV
www.asidrives.com
405 CAREDEAN DRIVE
[
NOTES 1. HOUSING MATERIAL: DIE CAST ALUMINUM; AXLES ARE CARBON STEEL ALLOY. 2. WEIGHT OF TRANSAXLE IS 18.5 LBS[8.4 KGS] MAX. WITH MOTOR AND BRAKE. 3. FIELD LUBRICATION NOT REQUIRED. 4. DIMENSION MAY BE AFFECTED BY AXLE END PLAY FROM .010/.050[.25/1.27] ANY END PLAY WILL DECREASE VALUE. 5. THE SUITABILITY OF THIS TRANSAXLE FOR A SPECIFIC APPLICATION OR PRODUCT IS THE RESPONSIBILITY OF THE OEM. 6. EXCESSIVE ACCELERATION AND DECELERATION CAN ADVERSELY AFFECT THE LIFE AND INTEGRITY OF THE UNIT. 7. DIRECTION OF ROTATION WHEN WIRED RED TO POSITIVE AND BLACK TO NEGATIVE
NOTE: MOTOR WIRED POSITIVE TO BLACK NEGATIVE TO RED
24RED
SEE NOTE 7
R2.85 72.39
DIRECTION OF ROTATION
.16 4R
1.44±.03 SQ.36.6±0.831
8
6
9
5 7
2
2
4
1112
10
304.81±.100 ±2.54
500.3919.700
(MOUNTING DIMENSIONS)
±2.54±.10 355.61
12.000
14.00
2.850±.050 72.39±1.272 PLACE
.7495
.749019.0419.02
5.55 140.92
ITEM QTY. PART NO. DESCRIPTION1 1 11049-1 ASSEMBLY MK400 GENERIC2 2 1322 SLEEVE, RESTRAINT3 2 10708-20 SCREW, SOCKET HD. CAP M6 X 20 ZINC PLATE4 2 11341 WASHER, INTERNAL TOOTH, M6, DIN67975 1 10663-27 MOTOR, 36V, Ø4.0, 2350 NLS6 1 10510 COUPLING7 1 1312 KEY, SPECIAL8 1 4484-2040 AXLE SHAFT SHORT9 1 4484-2041 AXLE SHAFT LONG10 1 11392 TUBE, MACHINED 12.411 2 10707 SCREW, SHCS M4 X 12 ZINC PLATE FINISH W INSERT12 1 10897-9 GEAR, CUT (72T)13 1 10573-9 PINION, CUT MK20A (4 TOOTH)
CUSTOMER NO.= 32107
(215) 674-8910 www.asidrives.com
SERIAL #YEARMONTH
HORSHAM, PA 19044 USA
SERIAL NUMBER DATA
ASI TECHNOLOGIES, INC.
DRIVE SYSTEMSERIAL NUMBER
MODEL
OUTPUT RPM
BRAKE HOLDING TORQUE
COIL VOLTAGE 36
130 NO LOAD
N/A
4484
MK400 18.0:1
REV DESCRIPTION CHNG BY CHCK BY ENG SALES1 PROTOTYPE RELEASE C.T. 10/4/06 C.T. 10/4/06 JWC 10/3/062 ROTATED MOTOR, CHGD DIR OF ROTATION C.T. 5/2/08 C.T. 5/2/08 JWC 5/2/08 RMB 5/2/08
REVISION
Nominal Speed-Torque Curves
0
20
40
60
80
100
120
140
0 200 400 600 800 1000 1200
Torque, Total (IN-LBS)
Spee
d, R
PM
0
5
10
15
20
25
30
35
40
45
50
Cur
rent
, Am
ps/s
cale
Option 1; 18:1 Option 1 Current/1
15°
4561-2100SCALE 1:3 SHEET 1 OF 1
B
UNLESS OTHERWISE SPECIFIEDTOLERANCE/FINISH
THIRD ANGLEPROJECTION
ASI TECHNOLOGIES, INC.
REV
B
209 PROGRESS DRIVEMONTGOMERYVILLE, PA 18936 USAINCHES[MM]
www.asidrives.com
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY ORUSED FOR ANY PURPOSE CONTRARY TO IT'SINTENDED USE WITHOUT THE EXPRESSED WRITTENCONSENT OF ASI.
ALL THREADS CLASS 2 [6G] FITBREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
ASI MODEL MK400 TRANSAXLE SPEC
USED ON
DRAWN BY/DATE 6/18/07TA
[ .25].030
[ .13].010 1.005
ANGLES.XXX.XX.X[RA3.2um]RMS125
PERFORMANCE:A. GEAR RATIO IS 19.5B. BRAKE STATIC HOLDING TORQUE - 5 NMC. MAX. ALLOWABLE GROSS VEHICLE WEIGHT= 1000 LBS (ASSUMES CENTERLINE OF EACH WHEEL IS NO MORE THAN 3.5 INCHES[89] FROM CASTING)D. MAX. ALLOWABLE SPEED=2.63 MPH E. MAX. ALLOWABLE WHEEL DIAMETER=8.00 INCHF. OUTPUT AT AXLE: SEE SPEED-TORQUE CHART.
NOTES 1. HOUSING MATERIAL: DIE CAST ALUMINUM; AXLES ARE CARBON STEEL ALLOY. 2. WEIGHT OF TRANSAXLE IS 23.5 LBS[10.7KGS] MAX. WITH MOTOR AND BRAKE. 3. FIELD LUBRICATION NOT REQUIRED. 4. DIMENSION MAY BE AFFECTED BY AXLE END PLAY FROM .010/.050[.25/1.27] ANY END PLAY WILL DECREASE VALUE. 5. THE SUITABILITY OF THIS TRANSAXLE FOR A SPECIFIC APPLICATION OR PRODUCT IS THE RESPONSIBILITY OF THE OEM. 6. EXCESSIVE ACCELERATION AND DECELERATION CAN ADVERSELY AFFECT THE LIFE AND INTEGRITY OF THE UNIT. 7. DIRECTION OF ROTATION WHEN WIRED AS SHOWN.
8. EXPOSED AXLE TO HAVE A LIGHT OIL, SHORT-TERM PRESERVATIVE (AR-1060CPD).
+RED
BLACK
M
-
RESTRAINT SLEEVEMATERAIL: BUNA NDIMENSIONS ARE WITHSLEEVE INSTALLED
2.04 51.7
.13 3.2
1.00 25.4
SECTION D-D SCALE 1 : 2M8 X 1.25
.706[18]/.840[21] DEEP
.610-.004+.000
15.50-0.100
.236-.001+.000
6-0.030
.118-.001+.000
3-0.0250
CUST. P/N 90539198
(215) 674-8910 www.asidrives.com
SERIAL #YEARMONTH
HORSHAM, PA 19044 USA
SERIAL NUMBER DATA
ASI TECHNOLOGIES, INC.
DRIVE SYSTEMSERIAL NUMBER
MODEL
OUTPUT RPM
BRAKE HOLDING TORQUE
COIL VOLTAGE 24
110 NO LOAD
5 NM
4561-
MK400 19.5
+0.13261.024
.142 3.60
.709/.704[18.00/17.89]DIA.
.005[.127]R MAX IN CORNERS
.051-.000+.005
WIDE1.300
1.358±.004 34.50±0.10
D
D
DRIVE POSITION
R.16 4
1.44±.03 SQ.36.6±0.8
LEADS, 20 AWG 24[610]LONG
LEADS14 AWG8.0[203]LONG
RELEASED POSITION
WIRE (2) 20 AWG 150°C BLACK13[330] LONG
WIRE (2) 20 AWG 150°C BLACK13[330] LONG
R2.640 67.06
DIRECTION OF ROTATIONSEE NOTE 7
2
2
43
5
1
7
6
10
1211
8
8
14 9
1313
16
±.04 275.8±110.86
00.013-.7480-.0005
+.000019
12.86±.04 326.6±1
POSITIONDRIVE
BRAKE WIRING SCHEMATIC
BOTH ENDSSEE NOTE 4
140.95.55
48±1.31.89±.05
16.63 422.5
ITEM NO. QTY PARTNUMBER DESCRIPTION
1 1 11049-2 ASSEMBLY MK4002 2 1322 SLEEVE, RESTRAINT3 2 10708-20 SCREW, SOCKET HD. CAP M6 X 20 ZINC PLATE4 2 11341 WASHER, INTERNAL TOOTH, M6, DIN67975 1 11020 MOTOR, 4.0 INCH SHORT 2510 NLS6 1 G4561-2040 AXLE SHAFT SHORT7 1 G4561-2041 AXLE SHAFT, LONG8 2 11325 RING, RETAINING din 471 19 MM STAINLESS9 1 10360 PIN, DOWEL, .125 X .625 LG. 10 1 11570 TUBE, MACHINED 11.5011 1 10897-10 GEAR, CUT (78T)12 1 10573-10 PINION, CUT MK20A (4 TOOTH)
13 2 11489A-6-6-25
KEY, METRIC, PARALLEL STEEL 6X6X25 ROUND ENDS
14 1 11615 BRAKE 5 NM (3 HOLE PATTERN)15 3 10707-35 SCREW, SOCKET HD CAP M4 X 35 LONG.
16 1 10411 RING, GROOVELESS RETAINING 10MM (LOW PROFILE)
REV DESCRIPTION CHNG BY CHCK BY ENG SALES1 PROTOTYPE RELEASE C.T. 7/12/07 C.T. 7/12/07 JWC 7/12/07 RMB 7/12/072 ADDED BRAKE, CHANGED HOUSING AND TUBE
3 ADDED BRAKE COVER, CHANGED RATIO C.T. 10/18/07 C.T. 10/18/07 JWC 10/18/07 RMB 10/18/074 CHANGED BRAKE, REMOVED BRAKE COVER C.T. 11/5/07 C.T. 11/5/07 JWC 11/2/07 RMB. 11/5/075 ADDED R.R., CHANGED CONNECTORS, C.T. 12/10/07 C.T. 12/10/07 JWC 12/10/07 RMB12/10/076 REMOVED CONNECTORS C.T. 1/2/08 C.T. 1/2/08 JWC 1/2/08 RMB. 1/2/08A RELEASE TO PRODUCTION SEE ECN# 7642 C.T. 5/15/08 C.T. 5/15/08 JWC 5/15/08 RMB 5/15/08B SEE ECN #7648 .T. 6/23/0.T. 6/23/0JWC 6/23/08MB 6/23/0
REVISION
Nominal Speed-Torque Curves
0
20
40
60
80
100
120
0 100 200 300 400 500 600 700 800 900
Torque, Total (IN-LBS)
Spee
d, R
PM
0
10
20
30
40
50
60
Cur
rent
, Am
ps/s
cale
1.10 27.9
SECTION A-A SCALE 1 : 2
.094
.0932.39
12.44.480.490
2.37
12.19
.1880
.18634.784.73
RESTRAINT SLEEVEMATERAIL: BUNA NDIMENSIONS ARE WITHSLEEVE INSTALLED
.13 3.2
1.00 25.4
SEE NOTE 7
ENGAGEDPOSITION
RELEASEDPOSITION
R2.850 72.39
15°
DIRECTION OF ROTATION
1.45±.03 SQ.36.8±0.8
R1.02
R.16 3.96
.06[1.5] X45 CHAMFER
.437
2.230 56.64
17.0216.87
R.025/.030[.64/.76]
11.10
12.0.47
.670
.664 U/CUT
.091
.0862.312.18
A
A
ITEM NO. QTY PART NUMBER DESCRIPTION
1 1 11049-1 ASSEMBLY MK400 GENERIC2 2 2032 SLEEVE, RESTRAINT, SQUARE
3 2 10708-20 SCREW, SOCKET HD. CAP M6 X 20 ZINC PLATE
4 2 11341 WASHER, INTERNAL TOOTH, M6, DIN67975 1 10696 MTR (10175-1) & BRK (10481) ASSY6 1 4338-2040 AXLE SHAFT SHORT7 1 4338-2041 AXLE SHAFT LONG
8 2 9220-50 THREAD CAP, BLACK
9 2 9201-75 RING, RETAINING10 1 11103-1 TUBE, MACHINED 14.00 FOR 4 INCH MOTOR
11 2 10707 SCREW, SHCS M4 X 12 ZINC PLATE FINISH W INSERT
12 1 11272 BRACKET, TUBE13 1 11185 SUPPORT BRACKET SPACER
14 1 10708-40 SCREW, SOCKET HD. CAP M6 X 40 ZINC PLATE
15 1 11201 LOCK NUT, M6 X 1 NYLON INSERT16 1 10897-9 GEAR, CUT (72T)17 1 10573-9 PINION, CUT MK20A (4 TOOTH)18 2 2164 HIPRO KEY, SPECIAL
2
4
1
7
6
2
PERFORMANCE:A. GEAR RATIO IS 18:1B. BRAKE STATIC HOLDING TORQUE - 6 NMC. OUTPUT AT AXLE: SEE SPEED-TORQUE CHART.
8
18
9
1012
1716
3
5
±.10 406.41±2.54(MOUNTING DIMENSIONS)16.00
14.00±.10 355.61±2.54
POSITIONDRIVE
BRAKE WIRING SCHEMATIC
(215) 661-1002 www.asidrives.com
SERIAL #YEARMONTH
MONTGOMERYVILLE, PA 18936 USA
SERIAL NUMBER DATA
ASI TECHNOLOGIES, INC.
DRIVE SYSTEMSERIAL NUMBER
MODEL
OUTPUT RPM
BRAKE HOLDING TORQUE
COIL VOLTAGE 24
193 NO LOAD
6 NM
4146
MK400 18:1
1/2-20 UNF-2A
13
14
15
140.165.518
3.91±.05 99.3±1.3 4146-2100SCALE 1:3 SHEET 1 OF 1
B
UNLESS OTHERWISE SPECIFIEDTOLERANCE/FINISH
THIRD ANGLEPROJECTION
ASI TECHNOLOGIES, INC.
REV
1
209 PROGRESS DRIVEMONTGOMERYVILLE, PA 19044 USAINCHES[MM]
www.asidrives.com
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY ORUSED FOR ANY PURPOSE CONTRARY TO IT'SINTENDED USE WITHOUT THE EXPRESSED WRITTENCONSENT OF ASI.
ALL THREADS CLASS 2 [6G] FITBREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
ASI MODEL MK400 TRANSAXLE SPEC
USED ON
DRAWN BY/DATE 1/3/08C.T.
[ .25].030
[ .13].010 1.005
ANGLES.XXX.XX.X[RA3.2um]RMS125
NOTES 1. HOUSING MATERIAL: DIE CAST ALUMINUM; AXLES ARE CARBON STEEL ALLOY. 2. WEIGHT OF TRANSAXLE IS 21.5 LBS[9.76 KGS] MAX. WITH MOTOR AND BRAKE. 3. FIELD LUBRICATION NOT REQUIRED. 4. DIMENSION MAY BE AFFECTED BY AXLE END PLAY FROM .010/.050[.25/1.27] ANY END PLAY WILL DECREASE VALUE. 5. THE SUITABILITY OF THIS TRANSAXLE FOR A SPECIFIC APPLICATION OR PRODUCT IS THE RESPONSIBILITY OF THE OEM. 6. EXCESSIVE ACCELERATION AND DECELERATION CAN ADVERSELY AFFECT THELIFE AND INTEGRITY OF THE UNIT. 7. HIPRO KEYS TO BE BE SHIPPED LOOSE. 8. DIRECTION OF ROTATION WHEN WIRED AS SHOWN.
9. EXPOSED AXLE BETWEEN HUB MOUNTING AREAS TO BE PRESERVED WITH RUST INHIBITOR (SP400). HUB MOUNTING AREAS TO HAVE A LIGHT OIL, SHORT-TERM PRESERVATIVE (AR-1060CPD) APPLIED.
(REPLACES 2146-2100)
BLACK
M
+
-
24VDC
RED
REV DESCRIPTION ECN CHNG BY CHCK BY ENG SALES
1 PROTOTYPE RELEASE C.T. 1/8/08 C.T. 1/8/08 JWC 1/8/08 RMB 1/4/08
REVISION
Nominal Speed-Torque Curves
0
50
100
150
200
250
0 200 400 600 800 1000 1200 1400 1600 1800
Torque, Total (IN-LBS)
Spee
d, R
PM
0
50
100
150
200
250
Cur
rent
, Am
ps/s
cale
Option 1; 18:1 Option 1 Current/1
4.88
3.68
3.53
BRAKE
24 INCH LONG
2 RED 10 AWG2 BLK 10 AWG
MOTOR LEAD
MICROSWITCH LEADS(2) 20 GA 33 INCH LONGWITH SLEEVING
DIRECTION OF ROTATIONSEE NOTE 8
NOTES
1. HOUSING MATERIAL IS #380 DIE CAST ALUMINUM; AXLES ARE CARBON STEEL ALLOY. 2. WEIGHT OF TRANSAXLE AS SHOWN IS TBD MAX. 3. SHAFT LIP SEALS PRECLUDE NECESSITY FOR INFIELD LUBRICATION. 4. THE SUITABILITY OF THIS TRANSAXLE FOR A SPECIFIC APPLICATION OR PRODUCT IS THE RESPONSIBILITY OF THE CUSTOMER. 5. EXCESSIVE ACCELERATION AND DECELERATION CAN ADVERSELY EFFECT LIFE AND INTEGRITY OF UNIT. 6. EXPOSED AXLE IS COATED WITH RUST INHIBITOR (SP 400) MIDDLE ONLY & (WDR 1060) ONLY PAST 7. TORQUE MOTOR BOLTS TO 35-45 INCH LBS. 8. DIRECTION OF ROTATION WHEN POWERED AS SHOWN
PERFORMANCE
A. GEAR RATIO IS 30.97 B. MAX. ALLOWABLE GROSS VEHICLE WEIGHT = 3000 LBS [1362 KGS] C. MAX. ALLOWABLE SPEED= 3.19 MPH [5.13 KPH] WITH A 9.75 [247] WHEEL DIA. D. MAX. ALLOWABLE WHEEL DIAMETER= 9.75 [247]
.XXX.XX.X [RA3.2um]RMS125
WHEEL MOTORUSED ON
X
[
DRAWN BY/DATE
[
9210-2100SCALE 1:3 SHEET 1 OF 2
BUSED FOR ANY PURPOSE CONTRARY TO IT'S
.76]
TITLE
ANGLES.005
UNLESS OTHERWISE SPECIFIED
THIRD ANGLEREV
D
209 PROGRESS DRIVE
INTENDED USE WITHOUT THE EXPRESSED WRITTEN
TOLERANCE/FINISH
PROJECTION
ASI TECHNOLOGIES, INC.
BREAK ALL EDGES .01/.02 [.25/.50] X 45°
.13]
DRAWING NUMBER
.010
SIZE
1
MONTGOMERYVILLE, PA 19044 USAINCHES[MM]
www.asidrives.com
CONSENT OF ASI.
ALL THREADS CLASS 2 [6G] FIT.25].030
[ THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY OR
THE USE OF LEAD, CADMIUM, MERCURY, HEXAVALENTCHROMIUM,PBB OR PBDE FLAME RETARDANTS IS NOTPERMITTED IN PRODUCTS SPECIFIED IN THIS DRAWING.
MOUNTING FACE
MICROSWITCH LEADS(2) 20 GA 33 INCH LONGWITH SLEEVING
1.63
15° X .10
1.19
2.82
12.55
1.3751.373
14.92
24
RED
BLACK
M
+
-VDC
7/16-14 UNC THD1.25 DEEP
ASSEMBLY NUMBER-11389
3.58R
R
3.89
3.44
.314
4 PLACES
1.186
.156
R
2.05.515
2.40
1.51
3.57
.312
3.29
.157
2.72
2.76
2.31
2.05FOR 1/2 GRADE 8 BOLTS
1.201
1.92
SERIAL NUMBER DATA
SERIAL #YEARMONTH
MONTGOMERYVILLE, PA 18936 USAASI TECHNOLOGIES, INC.
(215) 661-1002 www.asidrives.com
DRIVE SYSTEMSERIAL NUMBER
MODEL
OUTPUT RPM
BRAKE HOLDING TORQUE
COIL VOLTAGE 24
110 NLS
12 NM
9210-
MK95-30.97
REV DESCRIPTION CHNG BY CHCK BY SALES ENGA SEE ECN # 7436 C.T. 3/14/06 C.T. 3/14/06 RMB 3/16/06 JC 3/16/06B SEE ECN # 7437 C.T. 3/14/06 C.T. 3/14/06 RMB 3/16/06 JC 3/16/06C SEE ECN #7446 C.T. 4/26/06 C.T. 4/26/06 RMB 4/26/06 JC 4/26/06D SEE ECN #7518 C.T. 10/11/06 C.T. 10/11/06 RMB 10/11/06 JWC 10/11/06
REVISION
40°
15°
DRIVE POSITION
RELEASE POSITION
.43
9210-2100SCALE 1:3 SHEET 2 OF 2
B
ASI TECHNOLOGIES, INC.
REV
D
209 PROGRESS DRIVEMONTGOMERYVILLE, PA 19044 USA
www.asidrives.com
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY ORUSED FOR ANY PURPOSE CONTRARY TO IT'SINTENDED USE WITHOUT THE EXPRESSED WRITTENCONSENT OF ASI.
DRAWING NUMBERSIZE
TITLE
WHEEL MOTORUSED ON
30 1.181
8X 6.80 19.81[.78].268M8 x 1.25 -6H 16[.63]
4.205106.82
.982
.98424.95
±1.2762.3 ±.052.454
2.16555
1.81146
3.61491.80
1.52[.060] X 45
4.501114.33
1.74544.32
25.00
297.48 11.712
166.62 6.560
PERMITTED IN PRODUCTS SPECIFIED IN THIS DRAWING.SCALE 1:2 SHEET 1 OF 2
B
UNLESS OTHERWISE SPECIFIED
[
TOLERANCE/FINISH
PROJECTIONTHIRD ANGLE
REV
C
ASI TECHNOLOGIES, INC.MONTGOMERYVILLE, PA 18936 USAINCHES[MM]
www.asidrives.com
209 PROGRESS DRIVE
.76]
X
CONSENT OF ASI.INTENDED USE WITHOUT THE EXPRESSED WRITTEN
BREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
GEAR MOTOR, 4 INCH, 25:1USED ON
DRAWN BY/DATE
USED FOR ANY PURPOSE CONTRARY TO IT'S
ALL THREADS CLASS 2 [6G] FIT.25].030
[ .13].010
[ 1.005 ANGLES
.XXX.XX.X [RA3.2um]RMS125
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY OR
THE USE OF LEAD, CADMIUM, MERCURY, HEXAVALENTCHROMIUM,PBB OR PBDE FLAME RETARDANTS IS NOT
9780-2100
36 1.417
.1183
6-0.030
.236-.001+.000
A
A
DIRECTION OF ROTATIONSEE NOTE 1
1.77-+
NOT TO SCALE
.79
- 6H M8X1.2519.76[0.778]
6.80[0.268] 16[0.630]
2.56365.11
.56514.36
2.18055.37
7.260184.40
2.10053.34
600-45+20
23.62
750±20 29.53±.79NOT TO SCALE
SECTION A-A
21.50-10
.846-.04+.00
REV DESCRIPTION CHNG BY CHCK BY ENGA RELEASE TO PRODUCTION SEE ECN 7607 C.T. 3/31/08 C.T. 3/31/08 JWC. 3/31/08B SEE ECN # 7638 C.T. 4/21/08 C.T. 4/21/08 JWC 4/17/08C SEE ECN # 7718 C.T. 6/16/09 C.T. 6/16/09 S.L. 6/16/09
REVISION
SERIAL #YEARMONTH
DRIVE SYSTEMSERIAL NUMBER
MODEL
OUTPUT RPM
BRAKE HOLDING TORQUE
COIL VOLTAGE
MONTGOMERYVILLE, PA 18936 USA
(215) 661-1002 www.asidrives.com
ASI TECHNOLOGIES, INC.
SERIAL NUMBER DATA
24
186
6
9780-25.1
20°
9780-2100SCALE 1:2 SHEET 2 OF 2
B
ASI TECHNOLOGIES, INC.
REV
C
209 PROGRESS DRIVEMONTGOMERYVILLE, PA 18936 USA
www.asidrives.com
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY ORUSED FOR ANY PURPOSE CONTRARY TO IT'SINTENDED USE WITHOUT THE EXPRESSED WRITTENCONSENT OF ASI.
DRAWING NUMBERSIZE
TITLE
GEAR MOTOR, 4 INCH, 25:1USED ON
THE USE OF LEAD, CADMIUM, MERCURY,HEXAVALENT CHROMIUM, PBB OR PBDEFLAME RETARDANTS IS NOT PERMITTEDIN PRODUCTS SPECIFIED IN THISDRAWING.
NOTES1. WITH POSITIVE GOING TO RED WIRE, SHAFT ROTATES AS SHOWN.2. ASSEMBLY NO. 116103. SEE ASSEMBLY FOR BENCH TEST REQUIREMENTS4. CUSTOMER NO. T-127-4-7005. MOTOR COUPLING TO BE MADE OF ALUMINUM: 2024-T4.6. THERMAL SWITCH OPENS AT 140-160°C 3A MAX.7. DO NOT HIPOT MOTOR, INTERNAL CAPACITORS WILL BE DESTROYED
OPENS 140 TO 160°CTHERMAL SWITCH
BLKBLK
BRAKE MICROSWITCHBRAKE COIL
BLKBLK
DRIVE POSITION
CUST NO.T-127-4-700
MOLEX MINIFITCONNECTOR
RING TERMINAL.25" STUD
COILWIRES
SWITCHWIRES
LOCK
10 AWG WIRE, 125°C UL3271ONE RED ONE BLACK
@ No Load
@ Peak Efficiency
@ Peak Power out
@ Stall
Torque (Nm) 0 26 130 259
RPM 186 167 93 0 ASI TECHNOLOGIES, INC.Current 3.5 26.0 116.0 228.6 209 Progress Drive
Volts rpm ohms Amps Ratio volts/Krpm oz-in/A Power out, Watts 0 455 1263 0 Montgomeryville PA, 1893624 4660 0.105 3.5 25.1 5.150 6.965 Power In, Watts 84 624 2785 5486
Efficiency 0% 73% 45% 0%
Performance Data
Design Data
Motor P/N 11447 with 25:1 Gear Ratio
Armature ResistanceVoltage NLS NL Current Kv Kt
0.0
20.0
40.0
60.0
80.0
100.0
120.0
140.0
160.0
180.0
200.0
0 25 50 75 100 125 150 175 200 225 250 275
Torque, Nm
RPM
, Effi
cien
cy
0
140
280
420
560
700
840
980
1120
1260
1400
Cur
rent
, Pow
er
RPMEfficiency X 200Current X 5Power out, Watts
3.4387.1
42.5
28
BOTH SIDES
283.8
1.67
11.17
1.1
BLACK PAINT
4.3110
26°
(2 )
INSTALLED, BRAKE±5°)ENGAGED (
DISENGAGED (0 TO 6°)INSTALLED, BRAKE
.08
60°
60°
2°
236.89.32
2°
.40
2.0
10.2
3.4788.2
57.42.26 .08
2.0
120°
3.50
B.C.88.9
120°
CL
7/16 - 20 UNF 2A RH THREAD, 3-PLSBOTH ENDSNO PAINT
CL
6-PLS.±3.0
.20
±2.5
.83
67.9
±.12 21.022.35567.6
5.02.67±.10
4.88123.9
PARK LOCK LEVER
AS SHIPPED
7.35186.7
116.74.60
.328.2
2.6667.5
±0.4±.02
±0.5
9.5
11.74298.3
12.54318.4
58.02.28
5.16131.0
7.54191.4
±.022.28±.02
0.3+
58.0±0.5
[241
0.5-
.59.513]
.38-.02+.01
2-PLS.
3.5790.8
ITEM NO. PART NUMBER DESCRIPTION
1 11443-2 TRANSAXLE ASSEMBLY, WITH BRAKE
HUBS REMOVEDFOR CLARITY
±.04±1.0
204
±1.0
8.0
±.04
8.92
.297.2
47418.67
40.0
57.3
226.6
±1.5±.06
0.4.02R
40.01.57
1.57
2.26
3.999
SERIAL NUMBER DATA
SERIAL #YEARMONTH
MONTGOMERYVILLE, PA 18936 USAASI TECHNOLOGIES, INC.
(215) 661-1002 www.asidrives.com
DRIVE SYSTEMSERIAL NUMBER
MODEL
OUTPUT RPM
BRAKE HOLDING TORQUE
COIL VOLTAGE 36
85 NO LOAD
N/A
9582
9582 - 24.6:1
+
M
BLACK
RED
AS SHOWN.
1.0 [25MM] DEEPRH THREADM10 X 1.5
BOTH ENDS
-
3.
NOTES:DIMENSIONS WITHOUT TOLERANCE ARE 1.FOR REFFERENCE ONLY.PACKARD CONNECTOR INCLUDES #120850302.CONNECTOR AND TWO #12176854 FEMALE TERMINALS.DIRECTION OF ROTATION WHEN WIRED
36VDC
4.42112.3
DIRECTION OF ROTATIONSEE NOTE 3
X
[
9582-2100SCALE 1:4 SHEET 1 OF 1
B
UNLESS OTHERWISE SPECIFIEDTOLERANCE/FINISH
THIRD ANGLEREV
PROJECTION
ASI TECHNOLOGIES, INC.MONTGOMERYVILLE, PA 18936 USAINCHES[MM]
B
1
125 RMS
www.asidrives.com
209 PROGRESS DRIVE
INTENDED USE WITHOUT THE EXPRESSED WRITTEN
BREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
TRANSAXLE
USED ON
DRAWN BY/DATE 2/9/07
.76]
CONSENT OF ASI.
USED FOR ANY PURPOSE CONTRARY TO IT'S
ALL THREADS CLASS 2 [6G] FIT.25]
TA
[ .13].030 .010
[ .005 ANGLES
.XXX.XX.X [RA3.2um]
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY OR
THE USE OF LEAD, CADMIUM, MERCURY, HEXAVALENTCHROMIUM,PBB OR PBDE FLAME RETARDANTS IS NOTPERMITTED IN PRODUCTS SPECIFIED IN THIS DRAWING.
REV DESCRIPTION CHNG BY CHCK BY ENG SALES
BREVISED PARK LOCK LEVER NOTES
AND ANGLES, SEE ECN #7609LL 11/5/07 LL 11/5/07 JWC 11/8/07 RMB 11/8/07
REVISION
1.3835.0
.5413.8
25.0
217.38.55
2.0953.1
.98
1.6140.8
FOR LOCATING INCHASSIS PLATE
68.32.69
4 X M6-1.0.47 [12] DEEP
73.02.87.85
.205.0
21.5
10.0
FOR LOCATING
.39
92.0
1.16
3.62
29.5
24.0.94
5.46138.8
145.45.73
1.0125.5
.318.0
X
[
9B10-2100SCALE 1:2 SHEET 1 OF 2
B
UNLESS OTHERWISE SPECIFIEDTOLERANCE/FINISH
THIRD ANGLEREV
PROJECTION
ASI TECHNOLOGIES, INC.MONTGOMERYVILLE, PA 18936 USAINCHES[MM]
B
1 9B10
125
www.asidrives.com
209 PROGRESS DRIVE
INTENDED USE WITHOUT THE EXPRESSED WRITTEN
BREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
GEAR DRIVE ASSEMBLYUSED ON
DRAWN BY/DATE 8/14/07
.76]
CONSENT OF ASI.
USED FOR ANY PURPOSE CONTRARY TO IT'S
ALL THREADS CLASS 2 [6G] FIT.25]
LL
[ .13].030 .010
[ .005 ANGLES
.XXX.XX.X [RA3.2um]RMS
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY OR
THE USE OF LEAD, CADMIUM, MERCURY, HEXAVALENTCHROMIUM,PBB OR PBDE FLAME RETARDANTS IS NOTPERMITTED IN PRODUCTS SPECIFIED IN THIS DRAWING.
8 X M8-1.251.0[25] DEEP
STEEL GEAR32 TEETH, 8DP, 20 PA
63.92.51
1.97TYP
50.0
DIRECTION OF ROTATIONWHEN WIRED AS SHOWN
HEX FLAT EXTENDEDTO TOP OF MOTOR
6.06TYP
153.8
YEAR
N/A
MODEL
SERIAL NUMBERDRIVE SYSTEM
MONTH
24
33 NO LOAD
SERIAL #
OUTPUT RPM
BRAKE HOLDING TORQUE
SERIAL NUMBER DATA
9B10 - 106:1
COIL VOLTAGE
ITEM NO. PART NUMBER DESCRIPTION
1 11446 GEAR DRIVE ASSEMBLY
24
RED
BLACK
M
+
-VDC
REV DESCRIPTION CHNG BY CHCK BY ENG SALES
BREMOVE ASI NAME FROM
LABEL, SEE ECN #7650LL 6/25/08 LL 6/25/08 JWC 6/25/08 RMB 6/25/08
REVISION
DRAWN BY/DATE
[
SCALE 1:1.5 SHEET 1 OF 3B
UNLESS OTHERWISE SPECIFIEDTOLERANCE/FINISH
THIRD ANGLE 9654-2100REV
PROJECTION
ASI TECHNOLOGIES, INC.MONTGOMERYVILLE, PA 18936 USAINCHES[MM]
C
X
DUAL BRUSH TTB
125
SIZE
www.asidrives.com
209 PROGRESS DRIVE
INTENDED USE WITHOUT THE EXPRESSED WRITTEN
BREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBER
TITLE
MOTOR GEARBOX (14:1)RMS
USED ON
CONSENT OF ASI.2/8/07C.T.
.76ALL THREADS CLASS 2 [6G] FIT
USED FOR ANY PURPOSE CONTRARY TO IT'S
.030].25
[.13
[ .010]1.005] ANGLES
.XXX.XX.X [RA3.2um]
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY OR
THE USE OF LEAD, CADMIUM, MERCURY, HEXAVALENTCHROMIUM,PBB OR PBDE FLAME RETARDANTS IS NOTPERMITTED IN PRODUCTS SPECIFIED IN THIS DRAWING.
HEAD CAP SCREWOR 6MM SOCKET6MM HEX NUT
HERETO BE PLACED SERIAL LABEL
MOUNT FOR
MOUNT FOR 6MM NUT OR6MM SCREW
ASSEMBLY NUMBER 11473CUSTOMER PART NO. 205149
8.48215.3 MAX
165.1 6.50MAX.
HEX 2 PLACE.42 x 3.0[.12] DEEP
1.54
.42
2.9975.9
R
39.0
3.2 .13
10.5
66.2 2.60
101.1 MAX3.98
10.5
94.0±0.5 3.70±.02
0.5[.02] X 45
1.951.92
.585
44.7 1.76
41.3 1.63
48.8
3.8 .1549.6
49.3 1.94
6.106.00
.240
.236
14.9014.85
.587
10.0 .39
REV DESCRIPTION CHNG BY CHCK BY ENG SALESA RELEASE TO PRODUCTION #7585 C.T. 7/19/07 C.T. 7/19/07 JWC 7/19/07 RMB 7/19/07B CHANGED SHAFT EXTENSION SEE ECN# 7593 C.T. 8/23/07 C.T. 8/23/07 JWC 8/27/07 RMB 8/27/07
SEE ECN #7720 C.T. 6/30/09 C.T. 6/30/09 S.L. 6/30/09 RMB 6/30/09
REVISION
50.2 1.98
SEE NOTE 4
9654-2100SCALE 1:1.5 SHEET 2 OF 3
B
ASI TECHNOLOGIES, INC.
REV
C
209 PROGRESS DRIVEMONTGOMERYVILLE, PA 18936 USA
www.asidrives.com
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY ORUSED FOR ANY PURPOSE CONTRARY TO IT'SINTENDED USE WITHOUT THE EXPRESSED WRITTENCONSENT OF ASI.
DRAWING NUMBERSIZE
TITLE
MOTOR GEARBOX (14:1)
USED ONTHE USE OF LEAD, CADMIUM, MERCURY,HEXAVALENT CHROMIUM, PBB OR PBDEFLAME RETARDANTS IS NOT PERMITTEDIN PRODUCTS SPECIFIED IN THISDRAWING.
DUAL BRUSH TTB
AWG# 10 UL3271, 125 RED
AWG# 10 UL3271, 125 BLACK
86.0 3.39
43.0 1.69
6.5 .262 PLACE
42.0 1.65
106.0 4.17TO MOUNTING HOLE
103.8 4.09
6.4-0.90.0 .25
-.04+.00
6.5 .26
R3.2 .13
TERMINAL UNINSULATED6.3 X 0.8MM [.25 X .031]
147.4 5.80
7.7 .30
200±20.0 7.87±.79
9654-2100SCALE 1:1.5 SHEET 3 OF 3
B
ASI TECHNOLOGIES, INC.
REV
C
209 PROGRESS DRIVEMONTGOMERYVILLE, PA 18936 USA
www.asidrives.com
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY ORUSED FOR ANY PURPOSE CONTRARY TO IT'SINTENDED USE WITHOUT THE EXPRESSED WRITTENCONSENT OF ASI.
DRAWING NUMBERSIZE
TITLE
MOTOR GEARBOX (14:1)
USED ONTHE USE OF LEAD, CADMIUM, MERCURY,HEXAVALENT CHROMIUM, PBB OR PBDEFLAME RETARDANTS IS NOT PERMITTEDIN PRODUCTS SPECIFIED IN THISDRAWING.
DUAL BRUSH TTB
NOTES
HOUSING MATERIAL: DIE CAST ALUMINUM.1.GREASED FILLED, FIELD LUBRICATION NOT REQUIRED.2.EXPOSED AXLE TO HAVE A LIGHT OIL, SHORT TERM PRESERVATIVE (AR-1060 CPD)3.ARROW SHOWS THE DIRECTION OF ROTATION WHEN POSITIVE GOES TO RED.4.
SERIAL #YEARMONTH
24
214
N/A
9654DRIVE SYSTEMSERIAL NUMBER
MODEL
OUTPUT RPM
BRAKE HOLDING TORQUE
COIL VOLTAGE
MONTGOMERYVILLE, PA 18936 USA
(215) 661-1002 www.asidrives.com
ASI TECHNOLOGIES, INC.
SERIAL NUMBER DATA
9654- 14.0:1
P/N 205149
@ No Load
@ Peak Efficiency
@ Peak Power out
@ Stall
Torque (Nm) 0 7.5 43 86
RPM 214 196 107 0 ASI TECHNOLOGIES, INC.Current 2 10.6 51.0 100.0 209 Progress Drive
Volts rpm ohms Amps Ratio volts/Krpm oz-in/A Power out, Watts 0 154 480 0 Montgomeryville PA, 1893624 3000 0.24 2 14.0 8.000 10.819 Power In, Watts 48 254 1224 2400
Efficiency 0% 60% 39% 0%
Performance Data
Design Data
Motor P/N 11471 with 14:1 Gear Ratio
Armature ResistanceVoltage NLS NL Current Kv Kt
0.0
50.0
100.0
150.0
200.0
250.0
0 10 20 30 40 50 60 70 80 90
Torque, Nm
RPM
, Effi
cien
cy0
140
280
420
560
Cur
rent
, Pow
er
RPMEfficiency X 200Current X 5Power out, Watts
30°MAX
30.0°4-PLS.
[
11431SCALE 1:2 SHEET 1 OF 2
B
UNLESS OTHERWISE SPECIFIEDTOLERANCE/FINISH
THIRD ANGLEREV
PROJECTION
ASI TECHNOLOGIES, INC.MONTGOMERYVILLE, PA 18936 USAMM[INCH]
B
X
SINGLE BRUSH TTB
125 RMS
www.asidrives.com
209 PROGRESS DRIVE
INTENDED USE WITHOUT THE EXPRESSED WRITTEN
BREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
MOTOR, Ø4.0, 24 VDC, 3000 NLS
USED ON
DRAWN BY/DATE CONSENT OF ASI.11/17/06 TA
.76ALL THREADS CLASS 2 [6G] FIT
USED FOR ANY PURPOSE CONTRARY TO IT'S
.030].25
[.13
[ .010]1.005] ANGLES
.XXX.XX.X [RA3.2um]
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY OR
THE USE OF LEAD, CADMIUM, MERCURY, HEXAVALENTCHROMIUM,PBB OR PBDE FLAME RETARDANTS IS NOTPERMITTED IN PRODUCTS SPECIFIED IN THIS DRAWING.
DIRECTION OF ROTATION SEE NOTE 4
DRILL & TAP M6-1.0 X 8[.315] DEEP MINON 58[2.283] B.C.
8.808.70
.35
.34
20. CUSTOMER PART NO. 20515019. 4 POLE MOTOR
16. CONSTRUCTION: TENV15. BEARING - PERMANENTLY LUBRICATED ABEC 1 OR BETTER.
18. ARMATURE TO BE SKEWED17. PULL TEST ON RING TERMINAL 70 LBS MINIMUM.
838(33) LONGAND BLACK WIRE
1. WIRES TO EXIT MOTOR AS SHOWN.2. LEAD WIRE: W1: AWG# 10, UL3271, 125°C BLACK W2: AWG# 10, UL3271, 125°C RED 3. DIRECTION OF ROTATION WHEN WIRED AS SHOWN.4. ROTATION: REVERSIBLE5. FINISH: BLACK EPOXY PAINT ON HOUSING, ENDBELLS NATURAL ALUMINUM.6. MARKING - IN BLACK LETTERS ON WHITE OR SILVER LABEL: ASI TECHNOLOGIES INC. P/N 11431-(REV. LEVEL) (DATE CODE) P/N 2051507. BRUSHES ARE REPLACEABLE.8. BRUSH LIFE - 2000 HOUR DESIGN LIFE.9. BRUSH NOISE TO BE KEPT TO A MINIMUM.10. HIPOT 500V AC FOR 1 SEC., 1 MILLIAMP LEAKAGE MAXIMUM.11. INSULATION SYSTEM TO MEET VDE CLASS H (180°C) AND UL-STD-478, CLASS ISO.12. ALL COMPONENTS SUCH AS TERMINALS AND STRAIN RELIEF'S SHALL BE INSTALLED SUCH THAT THEIR UL RECOGNITION OR LISTING IS MAINTAINED.13. .001" MAX ENDPLAY WITH 10 LB LOAD IN DIRECTION "A". .01" MAX ENDPLAY WITH 10 LB LOAD IN DIRECTION "B".14. BALANCE - THE ROTOR TO BE DYNAMIC BALANCED PER ISO 1940 LEVEL G2.5, ADDITIVE METHOD ONLY, NO LAMINATION GRINDING PERMITTED.
PVC TUBING AROUND RED
HEAT SHRINK OVER FERRITES
20[45.21250
.79].79]
115020 [49.2RED WIRE
BLACK WIRE
100 20[3.9 .79]
A
A
P/N 205150
-A-
(DATE CODE) 11431 - REV BASI TECHNOLOGIES INC. .1[.004] A
36.0 1.42
101.1
±.0126 1.02
6.50
10.0009.982
.394
1.46
165.10MAX
.393
.59±.00
±0.2
20
37.0
.79
3.98MAX
14.9±0.1
R1±0.5 .04±.02
B
DIRECTION OFSHAFT MOVEMENT
A
M5 RING TERMINALINSULATED INSULATED
RED WIRE
SECTION A-A
M8 RING TERMINAL
BLACK WIRE
-
RED
BLACK
M
+VDC
REV DESCRIPTION CHNG BY CHCK BY ENG SALES1 PROTOTYPE RELEASE C.T. 11/21/06 C.T. 11/21/06 JWC 11/21/062 ADDED DIA 14.9 MM TO SHAFT C.T. 01/23/07 C.T. 01/23/07 JWC 01/12/07
AR1.0[.04] WAS .05[.02] RELEASE TO
PRODUCTION SEE ECN # 7585 C.T. 7/19/07 C.T. 7/19/07 JWC 7/19/07 RMB 7/19/07B SEE ECN # 7593 C.T. 8/27/07 C.T. 8/27/07 JWC 8/27/07 RMB 8/27/07
-
RED
BLACK
M
+VDC
45°±2°
45°±2°
DIRECTION OF ROTATION SEE NOTE 3
DRILL & TAP M6-1.0 X 8[.315] DEEP MIN
.44511.30
1.37534.93
69.85 2.750
457[18] LONG MIN.LEADS RED AND BLACK
1. WIRES TO EXIT MOTOR AS SHOWN.2. LEAD WIRE: W1: AWG# 10, UL3271, 125°C BLACK W2: AWG# 10, UL3271, 125°C RED 3. DIRECTION OF ROTATION CCW WHEN WIRED AS SHOWN.4. FINISH: BLACK EPOXY PAINT ON HOUSING, ENDBELLS NATURAL ALUMINUM.5. MARKING - IN BLACK LETTERS ON WHITE OR SILVER LABEL: AS SHOWN 6. BRUSHES ARE REPLACEABLE.7. BRUSH LIFE - 2000 HOUR DESIGN LIFE.8. BRUSH NOISE TO BE KEPT TO A MINIMUM.9. HIPOT 500V AC FOR 1 SEC., 1 MILLIAMP LEAKAGE MAXIMUM.10. INSULATION SYSTEM TO MEET VDE CLASS H (180°C) 11. BALANCE - THE ROTOR TO BE DYNAMIC BALANCED PER ISO 1940 LEVEL G2.5, ADDITIVE METHOD ONLY, NO LAMINATION GRINDING PERMITTED.12. BEARING - PERMANENTLY LUBRICATED ABEC 1 OR BETTER.13. CONSTRUCTION: TENV14. ARMATURE TO BE SKEWED15. 4 POLE MOTOR16. SPEED TOLERANCE + 8%
[
11647SCALE 1:2 SHEET 1 OF 2
B
UNLESS OTHERWISE SPECIFIEDTOLERANCE/FINISH
THIRD ANGLEREV
PROJECTION
ASI TECHNOLOGIES, INC.MONTGOMERYVILLE, PA 18936 USAMM[INCH]
5
X125 RMS[RA3.2um] www.asidrives.com
209 PROGRESS DRIVE
INTENDED USE WITHOUT THE EXPRESSED WRITTEN
BREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
MOTOR, Ø4.0, 12 VDC, 1700 NLS
USED ON
DRAWN BY/DATE CONSENT OF ASI.5/1/08C.T.
.76ALL THREADS CLASS 2 [6G] FIT
USED FOR ANY PURPOSE CONTRARY TO IT'S
.030].25
[.13
[ .010]1.005] ANGLES
.XXX.XX.X
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY OR
THE USE OF LEAD, CADMIUM, MERCURY, HEXAVALENTCHROMIUM,PBB OR PBDE FLAME RETARDANTS IS NOTPERMITTED IN PRODUCTS SPECIFIED IN THIS DRAWING.
RPM-1700 No Load
.5[.02] x 45CHAMFER
Current-26 AmpsVoltage- 12 VDC
Duty- IntermittentIns. class-H
-A-
ON BLACK WIREAMP 4-521097-2250 MALE CONNECTOR
ON RED WIRE
BLACK WIRE TIE
AMP 4-520447-2250 FEMALE CONNECTOR
Power-238 watts
ASI Technologies, Inc
Customer P/N 1048393MFG DateP/N 11647 Rev 5
.10[.004] A
165.10 6.50MAX
3.98MAX
1.08627.58
101.1
12.70012.675
.5000
.4990
REV DESCRIPTION CHNG BY CHCK BY ENG SALES1 PROTOTYPE RELEASE C.T. 5/1/08 C.T. 5/1/08 JWC 5/1/082 ADDED VENT HOLES, CHANGED TORQUE DATA C.T. 5/29/08 C.T. 5/29/08 JWC 5/29/08
3ADDED CONNECTORS AND WIRE TIE, REMOVED VENT
HOLES C.T. 10/9/08 C.T. 10/9/08 JWC 10/9/08 RMB 10/9/08
4CHANGED SPEED TORQUE CURVE ADDED
NOTE 16 C.T. 3/25/09 C.T. 3/25/09 S.L. 3/25/09 RMB 3/25/09
5SHAFT DIA. 12.700/12.675 WAS
12.700/12.687 C.T. 4/20/09 S.L. 4/17/09 S.L. 4/17/09 RMB 4/20/09
REVISION
11647SCALE 1:2 SHEET 2 OF 2
B
ASI TECHNOLOGIES, INC.
REV
5
209 PROGRESS DRIVEMONTGOMERYVILLE, PA 18936 USA
www.asidrives.com
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY ORUSED FOR ANY PURPOSE CONTRARY TO IT'SINTENDED USE WITHOUT THE EXPRESSED WRITTENCONSENT OF ASI.
DRAWING NUMBERSIZE
TITLE
MOTOR, Ø4.0, 12 VDC, 1700 NLS
USED ONTHE USE OF LEAD, CADMIUM, MERCURY,HEXAVALENT CHROMIUM, PBB OR PBDEFLAME RETARDANTS IS NOT PERMITTEDIN PRODUCTS SPECIFIED IN THISDRAWING.
@ No Load
@ Peak Efficiency
@ Peak Power out
@ Stall
Torque, Nm 0 1.0 5.3 10.6
RPM 1760 1593 880 0 ASI TECHNOLOGIES, INC.Current, Amps 1.7 16.9 81.9 162.2 209 PROGRESS DRIVE
Volts rpm ohms Amps volts/Krpm oz-in/A Power out, Watts 0 167 487 0 MONTGOMERYVILLE, PA 1812 1760 0.074 1.7 6.818 9.221 Power In, Watts 20.4 203 983 1946 ASI TECHNOLOGIES, INC
Efficiency 0% 82% 50% 0%
Nominal Performance Data, Motor Cold
Design Data
Motor P/N 11647Armature
ResistanceVoltage NLS NL Current Kv Kt
0
200
400
600
800
1000
1200
1400
1600
1800
2000
0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00
Torque, Oz-in
RPM
, Effi
cien
cy
0
200
400
600
800
1000
1200
1400
Cur
rent
, Pow
er
RPMEfficiency X 1600Current X 5Power out, Watts
16.0 MIN.
9.0
2X .75/1.0
.75 MAX.25 MAX
30°
75°
.72
.01
11534BSCALE 3:4 SHEET 1 OF 2
B
UNLESS OTHERWISE SPECIFIEDTOLERANCE/FINISH
PROJECTIONTHIRD ANGLE
REV
E
ASI TECHNOLOGIES, INC.MONTGOMERYVILLE, PA 18936 USAINCHES[MM]
www.asidrives.com
209 PROGRESS DRIVE
.005
PERMITTED IN PRODUCTS SPECIFIED IN THIS DRAWING.CHROMIUM,PBB OR PBDE FLAME RETARDANTS IS NOT
CONSENT OF ASI.INTENDED USE WITHOUT THE EXPRESSED WRITTEN
BREAK ALL EDGES .01/.02 [.25/.50] X 45° DRAWING NUMBERSIZE
TITLE
MOTOR 4.8 INCH, 24V, 1740 NLS
USED ON
ALL THREADS CLASS 2 [6G] FIT
DRAWN BY/DATE
USED FOR ANY PURPOSE CONTRARY TO IT'S
ANGLES
.XXX.XX.X [RA3.2um]RMS125
X
1 THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY OR
THE USE OF LEAD, CADMIUM, MERCURY, HEXAVALENT
.03
SOLDER
DETAIL A
POLYOLEFIN
SAME AS ABOVE
2" SHRINK TUBING
13. REPLACABLE BRUSHES.
16. LABELS TO BE BLACK TEXT AND SILVER BACKGROUND15. ALL WELDS TO BE FILLET WELDS AND PROOF LOAD TESTED.
GRINDING PERMITTED.
14. BRUSH NOISE TO BE KEPT TO A MINIMUM.
12. BRUSH LIFE-2000 HOUR DESIGN LIFE.
NOTES:
ALL DIMENSIONS IN INCHES.1.UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE .032.PERFORMANCE ON SHEET 23.
4. CLOCKWISE ROTATION WITH POSITIVE VOLTAGE ON RED LEAD.5. TEST LOAD CURRENT LIMITED TO 30 AMP, 60 SECONDS ON AND 15 SECONDS OFF.6. LEAD WIRE: W1,W2 AWG# 10, UL3271, 125 C BLACK W3,W4 AWG# 10, UL3271, 125 C RED 4.9mm MAX. INSULATION FOR ALL WIRES7. INSULATION SYSTEM TO MEET VDC CLASS-H (180 C). 8. WIRE TO EXIT AS SHOWN9. FINISH: BLACK EPOXY PAINT ON HOUSING, ENDBELLS NATURAL ALUMINUM10. BEARING- PERMANENTLY LUBRICATED ABEC 1 OR BETTER11. BALANCE- THE ROTOR TO BE DYNAMICALLY BALANCED PER ISO 1940 LEVEL G2.5, ADDITIVE METHODE ONLY, NO LAMINATION
.12
.12.67
1.00
.23 X 45°
1.15
BLOCK ON THIS DRAWINGDO NOT REFLECT THE TITLE
E
RPM-1740 No load
MFG Date
Voltage-24 VDC
Customer P/N 1042228
P/N 11534 REV. ASI Technologies Inc.
Current-23 AmpsIns. Class-HDuty-Continuous
HP-0.3
LABEL IS ON OPPOSITE SIDE SHOWN.PART NO.& REVISION LEVEL
2 PLS.72
.0622X R
.4995
.5000
.415
.430
SHOWN)9.100 MAX (
1.210
8.500
MAX4.800
.125
.950
1.01
45°.030 X
6.390
.12
.596
DIRECTION OF ROTATIONSEE NOTE 4
.12
.12
SEE DETAIL A
2-PLS. AS SHOWNON A 3.216 B.C.TAP M6 X 1.0 THRU.
PLACEDHERE
.12
LABEL
.12
.50
.064
.126
2.772
.128
±.010.3282-PLS.
.063
1.00
R.44 2 PLS
REV DESCRIPTION CHNG BY CHCK BY ENG
C SEE ECN #7661 C.T. 8/5/08 L.L. 8/5/08 C.T. 8/5/08D SEE ECN #7684 C.T. 12/24/08 C.T. 12/24/08 S.L. 12/24/08E SEE ECN #7709 C.T. 5/8/09 S.L. 5/8/09 S.L.. 5/8/09
REVISION
11534BSCALE 3:4 SHEET 2 OF 2
B
ASI TECHNOLOGIES, INC.
REV
E
209 PROGRESS DRIVEMONTGOMERYVILLE, PA 18936 USA
www.asidrives.com
THIS DOCUMENT, THE PROPERTY OF ASI, IS LOANEDSUBJECT TO RETURN UPON DEMAND, AND INCLUDESCONFIDENTIAL & PROPRIETARY INFORMATION WHICHMAY NOT BE DISCLOSED TO ANY THIRD PARTY ORUSED FOR ANY PURPOSE CONTRARY TO IT'SINTENDED USE WITHOUT THE EXPRESSED WRITTENCONSENT OF ASI.
DRAWING NUMBERSIZE
TITLE
USED ONTHE USE OF LEAD, CADMIUM, MERCURY,HEXAVALENT CHROMIUM, PBB OR PBDEFLAME RETARDANTS IS NOT PERMITTEDIN PRODUCTS SPECIFIED IN THISDRAWING.
MOTOR, 4.8 INCH, 24V, 1740 NLS
No Load Normal Load Test Load
Torque (Nm) 0 2.66 3.57
RPM 1736 1485 1400 ASI TECHNOLOGIES, INC.Current 2.55 23 30 209 Progress Drive
Volts rpm Amps rpm/volt Nm/A Power out, Watts 0 230 300 Montgomeryville PA, 1893624 1736 2.55 72.3 0.119 Power In, Watts 61 414 523
Efficiency 0% 75% 73%
Performance Data
Design Data
P/N 11534 Nominal Performance Data
Voltage NLS NL Current Kv Kt
0
250
500
750
1000
1250
1500
1750
2000
0 0.4 0.8 1.2 1.6 2 2.4 2.8 3.2 3.6 4 4.4 4.8 5.2 5.6 6 6.4 6.8 7.2Torque, Nm
RPM
, Eff
icie
ncy
X 25
00
0
100
200
300
400
500
600
700
800
Cur
rent
X 1
0, P
ower
Actual RPM
Actual Efficiency X 2500
Actual Current X 10
Actual Power out, Watts