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Assembly And Operation Manual
Version: 12093GBreVision: #001-2013edition: 08/12er
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Table of contents
Scope of delivery ...................................................................................................................................... 5
Controls ..................................................................................................................................................... 5
Function ..................................................................................................................................................... 6
Utilisation .................................................................................................................................................. 6
Intended use .......................................................................................................................................................... 6
Unintended use ..................................................................................................................................................... 6
Guarantee claims and warranty .............................................................................................................. 6
Safety instructions .................................................................................................................................... 6
Definition of terms used ....................................................................................................................................... 6
General safety instructions ................................................................................................................................... 7
Residual risks ......................................................................................................................................................... 7
Gas Dangers ........................................................................................................................................................... 8
Assembly ................................................................................................................................................... 9
Connecting and disconnecting the gas cylinder ..................................................................................... 9
Parts and tools needed ......................................................................................................................................... 9
Before starting .................................................................................................................................................... 10
Connecting the gas cylinder ............................................................................................................................... 10
Disconnecting the gas cylinder .......................................................................................................................... 10
Operation ................................................................................................................................................ 11
Smokerstarting up .............................................................................................................................................. 11
Igniting the burners ............................................................................................................................................ 11
Smokershutting down ........................................................................................................................................ 12
Cleaning ................................................................................................................................................... 12
Smoker ................................................................................................................................................................. 12
Gas system ........................................................................................................................................................... 12
Maintenance ............................................................................................................................................ 13
Smoker ................................................................................................................................................................. 13
Gas system ........................................................................................................................................................... 13
Battery Change ................................................................................................................................................... 13
Environmental information and disposal measures............................................................................. 13
Troubleshooting ...................................................................................................................................... 14
Technical data ......................................................................................................................................... 15
Accessories (optional) ............................................................................................................................. 15
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Controls
Item * Designation Function
A Piezo igni-tion
Ignites the gas that flows into the burner when the flame regu-lator (B or C) is open.
W Flame regu-lator for the grill unit
Feed gas into the burner on the grill unit (press, set to "large flame" and depress the Piezo ignition)
After ignition, adjust the heat input for each burner side (turn).
G0 Gas cylinder Fuel container
G1 Cylinder valve
Cut off safety device; open gas supply (turn anti-clockwise) and clo-se (turn clockwise).
G2 Cylinder valve thread
Gas cylinder - pressure regulator connection
G3 Coupling nut pressure regulator
Connect the pressure regu-lator to the gas cylinder (turn anti-clockwise) and disconnect (turn clockwise).
G4 Welding regulator
Reduce gas pressure
G5 Pressure regulator connection
Pressure regulator - gas hose connection
G6 Hose clip Attach the pressure regula-tor - gas hose connection
G7 Gas hose Supplies gas to the burner
Scope of delivery
Item * Qty. Designation
1 1 smoking hook
2 1 ventilation disk
3 1 Smoker-cabinet
4 3 Grill
5 2 carry handle
6 1 S-hook
7 1 door
8 1 thermometer
9 1 door handle
10 1 door handle counterpart
11 1 water trough
12 1 upper drawer
13 1 smoke tubs lid
14 1 smoking tray
15 1 lower drawer
16 2 drawer handle
17 1 front panel with adjustment knob
18 1 welding torch
19a 2 front stand
19b 2 rear stand
20 1 ring screw
21 1 cable tie
* see exploded view diagram
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Safety instructions
Definition of terms usedThe following pictograms and signal words are used in these instructions to point out hazards and impor-tant information.
Safety instructions
Pictogram and signal word
Note on ...
Danger
... a possible danger that can result in severe personal injury or damage to property if the stated measures are not obser-ved.
Attenti-on
... a possible danger that can result in damage to property if the specified measures are not observed.
Application instructions
Pictogram Note on ...
... a useful function or tip.
! ... Danger of confusion; the sym-bol points to an easily visible part of the component.
Function
When the cylinder valve (G1) and flame regulator (B) are open the gas flows through the gas hose (G7) and the flame regulator into the burner.
When the Piezo-igniter (A) is actuated a spark is emit-ted by the spark plugs on the burners (burner unit) that then ignites the gas.
The gas supply (= heat output) can be regulated and interrupted by using the flame regulators (B).
UtilisationIntended useThe Smoker is a gas grill apparatus for outdoor use. Intended use means only using the barbecue to pre-pare barbecue food, while observing and complying with all of the instructions in this manual.
This barbecue is only intended for private use.
Unintended UseAny other use or application extending beyond the intended purpose is not permitted. This applies in particular to the following methods of improper use:
• SmokerDo not operate the cooker with charcoal or any fuel other than liquid gas (propane/buta-ne).
• Do not use the cooker as a heater.
• Smoker not to be used to heat materials and sub-stances other than food that is suitable for barbe-cuing.
Guarantee claims and warranty
Your Landmann-Smoker left the factory in perfect technical condition.
Any warranty and guarantee claims shall become void in the event of improper use of the barbecue or the use of non-approved fuels. Discolouration, rusting or slight deformation of parts exposed direct-ly to the flames (cooking grill, burners, burner cover, spark plug, etc.) do not impair the function of the barbecue and, as such, do not form a basis for any claims.
Please retain your receipt in case you need to make a warranty claim.
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Residual risks
Danger: Hot surfaces and parts
During operation some parts of the barbecue can get very hot, particularly those near the burner.
Possible consequences:
• Severe burns from touching parts near the burners.
• Fire or smouldering if flammable materials or substances are in close proximity to the cooker.
Safety measures prior to grilling:
• When setting it up, make sure that
– there are not, and will not be, any flamma-ble materials or substances nearby. Mini-mum distance to flammable materials or substances: 2 m above and 1 m to the side. Distance to less flammable materials or sub-stances, e.g. walls: min. 0.25 m.
– that the Smoker is positioned firmly on a flat, sufficiently large surface area. It must not be moved during operation.
Safety measures while barbecuing:
• Wear protective barbecue gloves.
• Smoker never leave unattended. Take particu-lar care to ensure that children and pets are kept away from the Smoker.
General safety instructionsFailure to observe the following basic safety measures can cause severe injury to persons and substantial damage to property:
• The Smoker is only to be used as intended.
• Smokernever use if damage is visible
• never make technical modifications. Only Use only original spare parts by Landmann.
• Use only accessories that are expressly authorised for this barbecue (see the "Accessories" chapter; if in doubt please contact our customer service department).
• SmokerOnly use outdoors in a well ventilated area and above ground level (i.e. not in areas that are below the ground).
• Never leave the Smoker unattended when in use. Take particular care to ensure that children and persons with physical or mental disabilities keep well away from the barbecue, since they may not be able to identify the dangers correctly.
• Always wear grilling gloves when using the bar-becue.
• Small parts may be lethal if swallowed. Note that there is a danger of suffocation if the respiratory tract is covered by packing foil.
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Danger: Gas is highly flammable
Liquid gas is highly flammable and explosive.
Possible consequences:
• Serious injury to persons or damage to proper-ty if escaping or accumulated gas ignites in an uncontrolled manner.
Safety measures:
• Only use the cooker outdoors and make sure the area is well ventilated.
• Protect the gas cylinder and the gas hose from direct sunlight and other sources of heat (max. 50°C). Take particular care to ensure that the gas hose does not touch any part of the hot barbecue.
• Close the valve on the gas cylinder immediate-ly when you finish using the Smoker.
• When connecting the gas cylinder make sure that there are no sources of ignition within a 5 m radius.
Take special care not to light any naked flames, do not smoke or switch on electric appliances (devices, lights, door bells), etc. (spark-over possible).
• Before each use, make sure that all gas con-nections are sealed and intact.
If necessary, ensure that you replace the gas hose if required to do so to comply local legis-lation.
The barbecue must not be used if the connec-tions for the gas supply are porous or faulty. This also applies, for example, to hoses or fit-tings that are blocked with insects, as this can result in a dangerous flashback.
• When igniting the gas flame do not bend over the barbecue, as deflagration can occur if gas has accumulated in the fire bowl.
For the same reason, never re-ignite immedia-tely if the flame goes out, instead:
– Turn the flame regulator (B) to "Off" to interrupt the gas supply.
– Wait for 3 minutes to ensure that any accu-mulated gas has dissipated.
– Then re-ignite the burners (see the chapter "Operations").
Danger: Gas displaces oxygen
Liquid gas is heavier than oxygen. Therefore it settles on the ground and displaces the oxygen at that level.
Possible consequences:
• Suffocation resulting from a lack of oxygen if the concentration of gas is allowed to rise suf-ficiently.
Safety measures:
• Only use the Smoker outdoors in a well venti-lated area and above ground (i.e. not in areas that are below ground level).
• Close the valve on the gas cylinder immediate-ly when you finish using the Smoker.
• If the barbecue is not being used for a pro-longed period, cut off the supply from the gas cylinder and store properly:
– Fit the gas cylinder valve with a cap nut and safety cap.
– Do not store the gas cylinder in rooms below ground level, in or near stairways, hallways or passages and thoroughfares between buildings.
– Always store gas cylinders upright, even if they are empty!
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AssemblyHere are a few tips to help you assemble your barbe-cue quickly and successfully:
• Check that no parts are missing by placing all of the individual parts on an empty table (subject to minor technical changes).
• If, despite careful factory checks, a component should be missing, please contact our customer service department (see last page). We will imme-diately attend to your request.
• To assemble the barbecue you only need a medi-um-size screwdriver as well as 8, 10, 13 and 19 mm open ended spanners.
• Only use tools that are intact and suitable for the job at hand. Worn or unsuitable tools will not allow you to tighten the bolts sufficiently, but will damage them to the extent that they can no lon-ger be turned.
• Always fit all connecting elements (screws, nuts, bolts, et cetera) as shown in the illustrations. If you misplace a connecting element, replace it with an appropriate part. Only by doing this can you ensu-re that the construction is strong and safe.
• Be sure to follow the instructions in the specified order!
• Even if you are not experienced at DIY, assembly does not generally take longer than one hour.
•
The illustrations showing the assembly steps are at the end of this manual.
Connecting and disconnecting the gas cylinder
Parts and tools needed• Spanner and Screwdriver
• Gas cylinder
Common camping gas cylinder, fill weight 3-5-11 kg, (e.g. grey camping propane gas cylinder). The-se are available at DIY shops or from liquid gas suppliers.
• Leak detector
You can locate any leaks in the gas system using a leak detector. This can be purchased at DIY shops or liquid gas suppliers. Please follow the operating instructions of the leak detector.
The following parts are included in delivery. They comply with the standards applicable in the country to which they have been supplied by Landmann.
• Gas hose (pre-assembled)
-approved hose of a sufficient length (max. 1.5 m) to allow for kink-free assembly.
• Pressure regulator (pre-assembled to the gas hose)
Preset and -approved pressure regulator, max. 1.5 kg/h, operating pressure 50 mbar, suitable for the gas cylinder used.
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Disconnecting the gas cylinder1. Close the cylinder valve (turn G1 clockwise).
2. Turn the coupling nut (G3) on the pressure regu-lator clockwise by hand and remove the pressure regulator (G4) from the cylinder valve thread (G2).
3. Store the pressure regulator (G4) with the gas hose (G7) under the barbecue. Make sure the gas hose is not kinked or twisted in any way.
4. Store the gas cylinder correctly:
– Fit the gas cylinder valve with a cap nut and safety cap.Do not store the gas cylinder in rooms below ground level, in or near stairways, hallways or passages and thoroughfares between buil-dings.
– Always store gas cylinders upright, even if they are empty!
Connecting the gas cylinder1. Connect the coupling nut (G3) of the pressure
regulator to the cylinder valve thread (G2) and tighten the coupling nut (G3) by turning it anti-clockwise by hand.
Do not use any tools for this as they can cau-se damage to the cylinder valve seal, which will result in impairing the tightness of the connection and a loss of warranty.
2. Check to make sure the pressure regulator (G5) and the gas hose (G7) are securely connected. Tighten the screw of the hose clamp (G6) with a screwdriver.
3. Check to make sure the connection between the gas hose (G7) and adjusting element, as well as the connection between the gas hose (G7) and side burner adjusting element are secure.
Make sure that the hose is not kinked or twisted in any way and that it is not under tension.
4. Open the cylinder valve (turn G1 anti-clockwise) and use a standard leak detector to make sure that all of the connections are tight.
– Please observe the instructions for the leak detector! Never check for leaks using a naked flame. Listening for leaks is not a reliable method of detection.
– If a leak is detected, close the cylinder valve immediately (turn G1 clockwise) and tighten the loose connection or replace the leaking part. Repeat the leak test.
5. If you do not wish to barbecue immediately, close the cylinder valve (turn G1 clockwise).
Before starting• Select a suitable, preferably wind-sheltered area
in which to set up the barbecue. Make sure that ...
– no flammable materials or substances are in close proximity to the Smoker. The minimum distance to flammable materials or substances is 2 m above and 1 m to the side of the barbe-cue; the distance to less flammable materials or substances is at least 0.25 m.
– the Smoker is positioned firmly on a flat, suffi-ciently large surface area. It must not be moved during operation.
• The gas hose must not be kinked or under tension.
• Never lay the gas cylinder on its side.
• Check that the seal in the pressure regulator (G4) is present and intact. Do not use any additional seals.
• When connecting the gas cylinder ensure that the-re are no sources of ignition within a 5 m radius. Take special care not to light any naked flames, do not smoke or switch on electric appliances (devices, lights, door bells), etc (spark-over possible).
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Igniting the burners
Danger: Gas deflagration on ignition
If unburned gas accumulates, deflagration can occur when igniting.
Possible consequences:
• This can cause severe injury and damage.
Safety measures:
• Do not lean over the fire area when igniting the gas flame.
• Never re-ignite immediately if the flame goes out, instead:
– Turn the flame regulator (B) to "Off" to interrupt the gas supply.
– Wait for 3 minutes to ensure that any accu-mulated gas has dissipated.
– Then re-ignite the burners.
1. Open the Smoker door.
Maintain the greatest possible distance from the grill unit during the next few steps.
2. Press and turn the respective flame regulator (B) anti-clockwise to HIGH ("large flame"). Hold it in this position.
3. Press the Piezo igniter (A) until the gas ignites in the burner.
A low cracking sound indicates that the pulse igni-ter is igniting.
4. Close the lid and allow the Smoker to heat up to full power.
The first time you use the Smoker, heat for some 20 minutes without food so that the food-safe coating is hardened (as with any oven).
5. When the Smoker is heated up, turn the flame regulator (B) to the selected setting (flame size).
7. You can now place your food on the grill. Be sure to wear grilling gloves or other heatproof gloves.
To switch off the burners (to extinguish the flame) press and turn the flame regulators (B) clockwise to "OFF".
The gas supply is only disconnected if all the flame regulators have been set to OFF.
Igniting the burners
Operation
Smoker Startup1. Check to ensure that ....
– there are not, and will not be, any flamma-ble materials or substances nearby. Minimum distance to flammable materials or substances: 2 m above and 1 m to the side; distance to less flammable materials or substances: min 0.25 m.
– the barbecue is positioned firmly on a suffici-ently large surface area. It must not be moved during operation.
– the barbecue is fully assembled and has no apparent faults.
2. Open the lid of the grill unit; this prevents gas building up underneath it.
3. Open the cylinder valve (turn G1 anti-clockwise).
4. Check to ensure that the gas system is sealed. If not, close the cylinder valve immediately (turn G1 clockwise).
5. Install the water trough (11) and smoking trough (14).
C LO SE
5/21/09
OP
EN
PUSHIN HANDLE
THEN TURN HANDLETO OPEN OR CLOSE
PUSH
Opening And Closing The DoorTo open and close the Smoker door, depress the door handle and turn it simultaneously in the desired direction.
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Smoker Shutdown1. Close the cylinder valve on the gas cylinder (turn
G1 clockwise).
2. Press and turn all flame regulators (B) clockwise to "OFF".
3. Wait until all of the parts have cooled down and then clean any soiled components (see chapter "Cleaning").
4. Close the door.
5. If the barbecue is not going to be used for a pro-longed period:
– Disconnect the gas cylinder (see chapter "Dis-connecting the gas cylinder").
– Store the barbecue in a dry place.
Maintenance
The Smoker is maintenance free. Nevertheless, you should check it at regular intervals. The intervals depend on how often it is used and the environmen-tal conditions to which it is exposed.
Smoker• Inspect the burners for any dirt and blockages.
Make sure that both of the side air inlets are clear on each burner hose. If necessary clean the ope-nings, for example, with a pipe cleaner.
• A contaminated burner can impair the perfor-mance of the barbecue and lead to the gas igni-ting dangerously outside the burner.
• Check to ensure that all parts of the Smoker are present and assembled (visual check).
• Check to ensure that all connections are present and securely fastened. Tighten if necessary.
Gas systemThe gas system needs to be checked every time a gas cylinder is connected (see chapter "Connecting and disconnecting the gas cylinder“).
If necessary, ensure that you replace the hose to com-ply with the national requirements.
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Troubleshooting
If there is a fault despite due care, this chapter may help you to resolve the malfunction.
Malfunction Potential cause Remedy
There is a smell of gas Leak in the gas system 1. Close the cylinder valve imme-diately (turn G1 clockwise).
2. Prevent any flame or spark for-mation (do not switch on any electrical appliances)
3. Tighten all connections on the gas system
4. Check all components of the gas system for visible damage; replace defective parts with ori-ginal spare parts
5. Check for leaks using a leak detector
Burner does not light Gas cylinder is empty Replace the gas cylinder
Battery of the electronic pulse igni-ter is flat
Replace the battery (type AA)
Cylinder valve is closed Open the cylinder valve (turn G1 anti-clockwise).
The nozzle on the adjusting ele-ment (behind front panel) is not inserted into the burner hose.
Visual test, if necessary adjust noz-zle and connection hose.
The igniter cable is not in contact with the electronic pulse igniter
Conduct a visual test, connect if necessary
Distance between the spark plug and gas outlets on the burner is incorrect
Visual inspection; correct if neces-sary
Nozzle on adjusting element (underneath front panel) is blocked.
Clean the adjuster jet with a need-le
Other gas system blocked The gas system should be cleaned by a specialist
Smoker temperature too low Pre-heating time too short Grill unit coverClose the lid and set the flame regulator to max
Gas outlets on the burner are blocked
Remove blockage from burner
Strong flare-up Fatty foods Remove any large areas of fat pri-or to barbecuing or place the meat on a grill plate or reduce the bar-becue temperature
Popping or bubbling noise Flashback caused by blockages in the burner.
1. Close the cylinder valve imme-diately (turn G1 clockwise).
2. Wait three minutes and then switch the barbecue back on
3. If the malfunction reoccurs, disassemble and clean the bur-ner
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Technical data
Approvals
TÜV RhinelandTÜV Test number - 498
Barbecue
Appliance category I3+ according to DIN EN 498
Ground 23 kg
Dimensions (L x H x W) approx.56 x 108.5 x 46.5 cm
Gas system
Heat quantity 4 kW
Flow rate (mass flow rate) 292 g/h
Gas type Liquid gas (propane/butane)
Welding regulator Preset and -approved pressure regulator
Flow range max. 1.5 kg/h
Operating pressure 28-30/37 mbar
Gas cylinder Standard gas cylinder with a fill weight of 3, 5 or 11 kg
Gas hose -approved hose (max 1.5 m)
Ignition Type Piezo ignition
Flame regulation infinitely adjustable 0 - max.
Nozzle diameter Main burner 0.87 mm
Accessories (optional)
The following accessories are available for your Smoker:
Smoking chips
13950
• Beech wood smoking chips
• Smoke-intensive
• Low humidity content guaranteessteady smouldering
If you are interested, please contact our customer service or visit our website on www.landmann.com
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A 6 x M6x16
1. 19b
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19a
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2 x M6x16
B 2 x M5x12
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D 1 x M5x16
H 1 x Ø5
F 1 x M5
SW 8
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I
AG
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6.
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SW 10
I 8 x Ø6
G 8 x M6
E 2 x M6x10
I 2 x Ø6
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8
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K
SW 10
8.
12
16
G
16
15
J 2 x
K 2 x
G 2 x M62x
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Germany Landmann® GmbH & Co. Handels-KG Am Binnenfeld 3-5, D-27711 Osterholz-Scharmbeck, Deutschland Tel. **49 - 47 91 - 30 8 - 59 oder 16, Fax **49 - 47 91 - 30 8 - 36 Mo-Do 8:00 bis 16:45 Uhr, Fr 8:00 bis 15:30 Uhr e-mail: [email protected], internet: www.landmann.com
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