assembly and operation manual - bbqs and outdoor
TRANSCRIPT
Assembly And Operation Manual
Version: 14101reVision: #2019edition: 04/19iC
1GB
Vinson VS32
GasMarkIAPMO NO.GMK 10570
This appliance is for Household use only.
This is not a commercial appliance.
2 Vinson VS32
1
3
15
19
22
23
27
8 6
5
7 2
17
12
24
25
26
13
21
20
14
16
18
284 910 11
M6 x 12
42x
M4 x 40
2x
M5 x 10
6x
M4 x 37
2x
M6
4x
Ø5
4x
A B C D E F
3Vinson VS32
Table of contents
Scope of delivery ...................................................................................................................................... 4
Controls ..................................................................................................................................................... 4
Function ..................................................................................................................................................... 5
Utilisation .................................................................................................................................................. 5
Intended use .......................................................................................................................................................... 5
Unintended use ..................................................................................................................................................... 5
Guarantee claims and warranty .............................................................................................................. 5
Safety instructions .................................................................................................................................... 5
Definition of terms used ....................................................................................................................................... 5
General safety instructions ................................................................................................................................... 6
Residual risks ......................................................................................................................................................... 6
Gas Dangers ........................................................................................................................................................... 7
Assembly ................................................................................................................................................... 8
Connecting and disconnecting the gas cylinder ..................................................................................... 8
Parts and tools needed ......................................................................................................................................... 8
Before starting ...................................................................................................................................................... 9
Connecting the gas cylinder ................................................................................................................................. 9
Disconnecting the gas cylinder ............................................................................................................................ 9
Operation ................................................................................................................................................ 10
Smoker strarting up ............................................................................................................................................ 10
Igniting the burners ............................................................................................................................................ 10
Smoker shutting down ....................................................................................................................................... 11
Maintenance ............................................................................................................................................ 11
Smoker ................................................................................................................................................................. 11
Gas system ........................................................................................................................................................... 11
Cooking Instructions ............................................................................................................................... 12
Troubleshooting ...................................................................................................................................... 13
Technical Specifications ........................................................................................................................ 14
Accessories (optional) ............................................................................................................................. 14
4 Vinson VS32
Scope of delivery
Item * Qty. Designation
1 1 Smoker body
2 1 Burner unit
3 4 Fish hook
4 1 Control unit
5 1 Left side panel
6 1 Front leg, left
7 1 Rear leg, left
8 1 Grease cup bracket
9 1 Right side panel
10 1 Front leg, right
11 1 Rear leg, right
12 1 Rear panel
13 1 Tool hook
14 1 Rear handle
15 2 Bracket- S hook
16 1 Door handle, upper door
17 1 Door handle, lower door
18 2 Oil deflector
19 4 S hook
20 6 Cooking grate support- Left
21 6 Cooking grate support- Right
22 4 Cooking grate
23 1 Wood chip box bracket
24 1 Wood chip box
25 1 Wood chip box lid
26 1 Water bowl
27 1 Grease cup
28 1 Hose hook
* see exploded view diagram
B
A
G1
G3
G4
G5
G2
G0
Gas on:
Gas o�:
Operational elements
Item * Designation Function
A Electronic pulse ignition
Ignites the gas that flows into the burner when the flame regulator is open.
B Flame regu-lator for the grill unit
Feeds gas into the burner on the grill unit (press, set to "large flame" and keep depressed).
After ignition, adjust the heat input for the burner
G0 Gas cylinder Fuel container
G1 Pressure reducer
Reduce gas pressure.
G2 Gas cylinder for bottle valve
Fuel container
G3 Rubber hose Directs gas to burner
G4 Proper hose clip
Fuel container
G5 Regulator handle
Cut-off safety device with 2 settings:
„-“ setting: Gas off / shut off gas cylinder
„flame“: Gas is on.
It is recommended that you only use propane gas with your LANDMANN barbecue which is fitted with a propane gas regulator!
5Vinson VS32
Safety instructions
Definition of terms usedThe following pictograms and signal words are used in these instructions to point out hazards and impor-tant information.
Safety instructions
Pictogram and signal word
Note on ...
Danger
... a possible danger that can result in severe personal inju-ry or damage to property if the stated measures are not observed.
Attention
... a possible danger that can result in damage to property if the specified measures are not observed.
Application instructions
Pictogram Note on ...
... a useful function or tip.
!... Danger of confusion; the sym-bol points to an easily visible part of the component.
Utilisation
Intended useThe Smoker is a gas grill apparatus for outdoor use. Intended use means only using the barbecue to pre-pare barbecue food, while observing and complying with all of the instructions in this manual.
This barbecue is only intended for private use.
Unintended UseAny other use or application extending beyond the intended purpose is not permitted. This applies in particular to the following methods of improper use:
• SmokerDo not operate the cooker with charcoal or any fuel other than liquid gas (propane/buta-ne).
• Do not use the cooker as a heater.
• Smoker not to be used to heat materials and sub-stances other than food that is suitable for barbe-cuing.
Guarantee claims and warranty
Your LANDMANN-Smoker left the factory in perfect technical condition.
Any warranty and guarantee claims shall become void in the event of improper use of the barbecue or the use of non-approved fuels. Discolouration, rusting or slight deformation of parts exposed direct-ly to the flames (cooking grill, burners, burner cover, spark plug, etc.) do not impair the function of the barbecue and, as such, do not form a basis for any claims.
Please retain your receipt in case you need to make a warranty claim.
Function
When the cylinder valve (G5) and flame regulator (B) are open the flows through the gas hose （G3）and the flame regulator into the burner.
When the pulse igniter (A) is actuated a spark is emi-ted by the spark plugs on the burners (burner unit) that then ignites the gas.
The gas supply (=heat output) can be regulated and interrupted by using the flame regulators (B)
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Residual risks
Danger: Hot surfaces and parts
During operation some parts of the barbecue can get very hot, particularly those near the burner.
Possible consequences:
• Severe burns from touching parts near the burners.
• Fire or smouldering if flammable materials or substances are in close proximity to the cooker.
Safety measures prior to grilling:
• When setting it up, make sure that
– there are not, and will not be, any flamma-ble materials or substances nearby. Mini-mum distance to flammable materials or substances: 2 m above and 1 m to the side. Distance to less flammable materials or sub-stances, e.g. walls: min. 0.25 m.
– that the Smoker is positioned firmly on a flat, sufficiently large surface area. It must not be moved during operation.
Safety measures while barbecuing:
• Wear protective barbecue gloves.
• Smoker never leave unattended. Take particu-lar care to ensure that children and pets are kept away from the Smoker.
General safety instructionsFailure to observe the following basic safety measures can cause severe injury to persons and substantial damage to property:
• The Smoker is only to be used as intended.
• Smokernever use if damage is visible
• never make technical modifications. Only Use only original spare parts by LANDMANN.
• Use only accessories that are expressly authorised for this barbecue (see the "Accessories" chapter; if in doubt please contact our customer service department).
• Smoker Only use outdoors in a well ventilated area and above ground level (i.e. not in areas that are below the ground).
• Never leave the Smoker unattended when in use. Take particular care to ensure that children and persons with physical or mental disabilities keep well away from the barbecue, since they may not be able to identify the dangers correctly.
• Always wear grilling gloves when using the bar-becue.
• Small parts may be lethal if swallowed. Note that there is a danger of suffocation if the respiratory tract is covered by packing foil.
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Danger: Gas is highly flammable
Liquid gas is highly flammable and explosive.
Possible consequences:
• Serious injury to persons or damage to proper-ty if escaping or accumulated gas ignites in an uncontrolled manner.
Safety measures:
• Only use the cooker outdoors and make sure the area is well ventilated.
• Protect the gas cylinder and the gas hose from direct sunlight and other sources of heat (max. 50°C). Take particular care to ensure that the gas hose does not touch any part of the hot barbecue.
• Close the valve on the gas cylinder immediate-ly when you finish using the Smoker.
• When connecting the gas cylinder make sure that there are no sources of ignition within a 5 m radius.
Take special care not to light any naked flames, do not smoke or switch on electric appliances (devices, lights, door bells), etc. (spark-over possible).
• Before each use, make sure that all gas con-nections are sealed and intact.
If necessary, ensure that you replace the gas hose if required to do so to comply local legis-lation.
The barbecue must not be used if the connec-tions for the gas supply are porous or faulty. This also applies, for example, to hoses or fit-tings that are blocked with insects, as this can result in a dangerous flashback.
• When igniting the gas flame do not bend over the barbecue, as deflagration can occur if gas has accumulated in the fire bowl.
For the same reason, never re-ignite immedia-tely if the flame goes out, instead:
– Turn the flame regulator (B) to "Off" to interrupt the gas supply.
– Wait for 3 minutes to ensure that any accu-mulated gas has dissipated.
– Then re-ignite the burners (see the chapter "Operations").
Danger: Gas displaces oxygen
Liquid gas is heavier than oxygen. Therefore it settles on the ground and displaces the oxygen at that level.
Possible consequences:
• Suffocation resulting from a lack of oxygen if the concentration of gas is allowed to rise suf-ficiently.
Safety measures:
• Only use the Smoker outdoors in a well venti-lated area and above ground (i.e. not in areas that are below ground level).
• Close the valve on the gas cylinder immediate-ly when you finish using the Smoker.
• If the barbecue is not being used for a pro-longed period, cut off the supply from the gas cylinder and store properly:
– Fit the gas cylinder valve with a cap nut and safety cap.
– Do not store the gas cylinder in rooms below ground level, in or near stairways, hallways or passages and thoroughfares between buildings.
– Always store gas cylinders upright, even if they are empty!
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AssemblyHere are a few tips to help you assemble your barbe-cue quickly and successfully:
• Check that no parts are missing by placing all of the individual parts on an empty table (subject to minor technical changes).
• If, despite careful factory checks, a component should be missing, please contact our customer service department (see last page). We will imme-diately attend to your request.
• To assemble the barbecue you only need a medi-um-size screwdriver as well as 10 mm open ended spanners.
• Only use tools that are intact and suitable for the job at hand. Worn or unsuitable tools will not allow you to tighten the bolts sufficiently, but will damage them to the extent that they can no lon-ger be turned.
• Always fit all connecting elements (screws, nuts, bolts, et cetera) as shown in the illustrations. If you misplace a connecting element, replace it with an appropriate part. Only by doing this can you ensu-re that the construction is strong and safe.
• Be sure to follow the instructions in the specified order!
• Even if you are not experienced at DIY, assembly does not generally take longer than one hour.
•
The illustrations showing the assembly steps are at the end of this manual.
Permitted gas cylinder sizes
4.5 kg: Ø 240mm x 340mm
7 kg: Ø 256mm x 495mm
Connecting and disconnecting the gas cylinder
Parts and tools needed • Gas cylinder
Common camping gas cylinder, fill weight 4.5 or 7 kg, (e.g. grey camping propane gas cylinder). These are available at DIY shops or from liquid gas suppliers.
Leak indicator
• You can locate any leaks in the gas system using a leak detector. This can be purchased at DIY shops or liquid gas suppliers. Please follow the operating instructions of the leak detector.
The following parts are included in delivery. They comply with the standards applicable in the country to which they have been supplied by LANDMANN.
Gas hose (pre-assembled)
-approved hose of a sufficient length (max. 1.5 m) to allow for kink-free assembly.
• Pressure regulator (already attached to the gas hose)
Preset and -approved pressure regulator, max. 1.5 kg/h, operating pressure 28-30/37 mbar, suita-ble for the gas cylinder used.
It is recommended that you only use propane gas with your LANDMANN barbecue which is fitted with a propane gas regulator!
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Disconnecting the gas cylinder1. Close the cylinder valve.
2. Store the pressure regulator with the gas hose under the barbecue. Make sure the gas hose is not kinked or twisted in any way.
3. Store the gas cylinder correctly:
– Fit the gas cylinder valve with a cap nut and safety cap.Do not store the gas cylinder in rooms below ground level, in or near stairways, hallways or passages and thoroughfares between buildings.
Always store gas cylinders upright, even if they are empty!
Before starting
• Select a suitable, preferably wind-sheltered area to set up the barbecue. Make sure that ...
– there are not, and will not be, any flammable materials or substances nearby. The minimum distance to flammable materials or substances must be 2 m overhead and 1 m to the side of the barbecue; the distance to flame-resistant materials or substances must be at least 0.25 m.
– the barbecue is positioned firmly on a suffici-ently large area. It must not be moved during operation.
– Position the gas cylinder on the base of the trol-ley below the barbecue.
– Never lay the gas cylinder on its side. – Do not kink the gas hose or apply a tension to it.
• Make sure that the seal in the pressure regulator is present and intact. Do not use any additional seals.
• When connecting the gas cylinder ensure that the-re are no sources of ignition within a 5 m radius. Important note: to avoid the risk of spark-over, do not to light naked flames, do not smoke and do not actuate the switches of electric devices (appli-ances, lights, door bells, etc.).
Connecting the gas cylinder1. Connect the coupling nut of the pressure regulator
to the cylinder valve thread and tighten the cou-pling nut by turning it anti-clockwise by hand.
2. Do not use any tools for this, as the cylinder valve seal could be damaged in the process, resulting in leaks.
3. Make sure that the pressure regulator and the gas hose are securely connected.
4. Check to make sure the connection between the gas hose and adjusting element, as well as the con-nections between the gas hose are secure.
Make sure that the hose is not kinked or twisted in any way and that it is not under tension.
5. Open the cylinder valve and use a standard leak detector to make sure that all of the connections are tight.
– Please observe the instructions for the leak indi-cator! Never check for leaks using a naked fla-me. Listening for leaks is not a reliable method of detection.
– If a leak is detected, close the cylinder valve immediately and tighten the loose connection or replace the leaking part. Repeat the leak test.
– If you do not wish to barbecue immediately, close the cylinder valve.
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Igniting the burners
Danger: Gas deflagration on ignition
If unburned gas accumulates, deflagration can occur when igniting.
Possible consequences:
• This can cause severe injury and damage.
Safety measures:
• Do not lean over the fire area when igniting the gas flame.
• Never re-ignite immediately if the flame goes out, instead:
– Turn the flame regulator (B) to "Off" to interrupt the gas supply.
– Wait for 3 minutes to ensure that any accu-mulated gas has dissipated.
– Then re-ignite the burners.
1. Open the Smoker door.
Maintain the greatest possible distance from the grill unit during the next few steps.
2. Press and turn the respective flame regulator (B) anti-clockwise to HIGH ("large flame"). Hold it in this position.
3. Press the pulse igniter (A) until the gas ignites in the burner.
A low cracking sound indicates that the pulse igni-ter is igniting.
4. Close the door and allow the Smoker to heat up to full power.
The first time you use the Smoker, heat for some 20 minutes without food so that the food-safe coating is hardened (as with any oven).
5. When the Smoker is heated up, turn the flame regulator (B) to the selected setting (flame size).
6. You can now place your food on the grill. Be sure to wear grilling gloves or other heatproof gloves.
To switch off the burners (to extinguish the flame) press and turn the flame regulators (B) clockwise to "OFF".
The gas supply is only disconnected if all the flame regulators have been set to OFF.
Igniting the burners
Operation
Smoker Startup1. Check to ensure that ....
– there are not, and will not be, any flamma-ble materials or substances nearby. Minimum distance to flammable materials or substances: 2 m above and 1 m to the side; distance to less flammable materials or substances: min 0.25 m.
– the barbecue is positioned firmly on a suffici-ently large surface area. It must not be moved during operation.
– the barbecue is fully assembled and has no apparent faults.
2. Open the door of the grill unit; this prevents gas building up underneath it.
3. Open the cylinder valve.
4. Check to ensure that the gas system is sealed. If not, close the cylinder valve immediately.
5. Install the water trough (26) and smoking trough (24).
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Smoker Shutdown1. Close the cylinder valve on the gas cylinder (turn
G5 clockwise).
2. Press and turn all flame regulators (B) clockwise to "OFF".
3. Wait until all of the parts have cooled down and then clean any soiled components (see chapter "Cleaning").
4. Close the door.
5. If the barbecue is not going to be used for a pro-longed period:
– Disconnect the gas cylinder (see chapter "Dis-connecting the gas cylinder").
– Store the barbecue in a dry place.
Maintenance
The Smoker is maintenance free. Nevertheless, you should check it at regular intervals. The intervals depend on how often it is used and the environmen-tal conditions to which it is exposed.
Smoker• Inspect the burners for any dirt and blockages.
Make sure that both of the side air inlets are clear on each burner hose. If necessary clean the ope-nings, for example, with a pipe cleaner.
• A contaminated burner can impair the perfor-mance of the barbecue and lead to the gas igni-ting dangerously outside the burner.
• Check to ensure that all parts of the Smoker are present and assembled (visual check).
• Check to ensure that all connections are present and securely fastened. Tighten if necessary.
Gas systemThe gas system needs to be checked every time a gas cylinder is connected (see chapter "Connecting and disconnecting the gas cylinder“).
If necessary, ensure that you replace the hose to com-ply with the national requirements.
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COOKING INSTRUCTIONS:
• Fill the wood chip box with flavoring wood chips and place the box with lid on, inside the smoker as instructed in the assembly section of this instruction manual.
• Place the water pan inside the smoker as instructed in the assembly section of this instruction manual. Carefully fill the water pan with water (or marina-de) up to 13mm below the water pan rim. DO NOT over fill or allow water to overflow from the water pan. A full water pan should last for approximately 2-3 hours.
• Insert or adjust the cooking grates and cooking grate supports to the desired positions. For better access to the food with tongs or spatulas, use only the cooking grates needed for your smoking and be sure the grids of the cooking grates run front-to-back as shown in the assembly section.
• You are now ready to light the burner! Refer to the Lighting procedure on the previous pages of this manual and carefully follow the directions. The heat from the burner will allow the wood chips to burn, causing the flavoring smoke to accumulate. Use the control valve along with adjusting the vent to control the heat.
• Place the food on the cooking grates in a single layer with space between each piece. This will allow smoke and hot moisture to circulate evenly around the food pieces.
• Depending on meat and size, smoking for 2 to 3 hours at the ideal constant cooking temperature of 107℃ to 121℃ will get the best results. The tempera-ture is according to the heat indication (temperature gauge) mounted on the front of the door. For more tender and heavily smoked meat, a lower tempera-ture of 104-107℃ and smoking for 4 to 6 hours, may be preferred. If time is critical, a higher temperature range is recommended.
• Always use a meat probe thermometer to ensure the food is fully cooked before removing it from the smoker.
• Check the water periodically and add water if low. For best results and to retain heat, avoid opening the door of the smoker while in use. When the door must be opened, only open it briefly. The smoker will quic-kly resume cooking temperature after the doors are closed.
• After each use, and after the smoker has cooled, carefully remove the water pan from the smoker, empty the water and clean the water pan. Follow the same procedure for the wood chip box.
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Troubleshooting
If there is a fault despite due care, this chapter may help you to resolve the fault.
Fault Possible cause Remedy
There is a smell of gas Leak in the gas system 1. Close the cylinder valve imme-diately.
2. Prevent any flame or spark for-mation (do not switch on any electrical appliances).
3. Tighten all connections on the gas system.
4. Check all components of the gas system for visible damage; replace defective parts with ori-ginal spare parts.
5. Check for leaks using a leak detector.
Burner does not ignite Gas cylinder is empty Replace the gas cylinder
Cylinder valve is closed Open the cylinder valve.
The nozzle on the adjusting ele-ment (behind front panel) is not inserted into the burner hose.
Visual inspection, if necessary adjust nozzle and connection hose.
The ignition cable is not in contact with the electronic pulse ignition
Conduct a visual inspection, con-nect if necessary
Distance between the spark plug and gas outlets on the burner is incorrect
Visual inspection; correct if neces-sary
Nozzle on adjusting element (underneath front panel) is blocked.
Clean the adjuster jet with a need-le
Other gas system blocked The gas system should be cleaned by a specialist
Smoker temperature too low Pre-heating time too short Grill unit coverClose the door and set the flame regulator to max
Gas outlets on the burner are blocked
Remove blockage from burner
Strong flare-up Fatty foods Remove any large areas of fat pri-or to barbecuing or place the meat on a grill plate or reduce the bar-becue temperature
Deflagration or bubbling noise Flashback caused by blockages in the burner.
1. Close the cylinder valve imme-diately.
2. Wait 3 minutes and then switch the barbecue back on.
3. If the malfunction reoccurs, disassemble and clean the bur-ner.
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Accessories (optional)
The following accessories are available for your Smoker:
Smoking chips
13950
• Beech wood smoking chips
• Smoke-intensive
• Low humidity content guarantees steady smouldering
If you are interested, please contact our customer service or visit our website on www.landmann.com
Replacement Parts
Technical Specifications
Note: use only original parts. This will protect your warranty coverage for parts replaced under warranty.
GasMarkIAPMO NO.GMK 10570
Gas Type Universal LPG
Gas Pressure 2.75kPa
Injector Size Ø1.02mm
Burner Heat Input 13MJ/hr
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4A
A
1.
3.
2.
2X
A
4X
A
4X
A
1
5
6
7
A
5
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4.
5.
6.
4X
A
6X
A
4X
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A11
10
9
9
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A
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7.
8.
9.
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4X
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A
A2
8
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11. 12.
A
B
15
10.
L
A
13
A
14
2X
A
4XA 4XA
4XB
28
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13.
15.
6X
D
C
E
2X
2X
CE
4XF
F
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16
17
D18
14.
19
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16.
17.
18.
22
23
25
24
1st2nd
20
21
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+ -
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19.
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26
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Adresse / Address / Adresse / Indirizzo / Cím / Adres / Adress / Adresse / Adresse / Osoite
facebook.com/LANDMANNgermany
1DE 1AT 1CH LANDMANN® GmbH & Co. Handels-KG
Am Binnenfeld 3-5 · D-27711 Osterholz-Scharmbeck Tel.: 04791 – 308 16 oder 59
www.landmann.com
1SE 1DK 1FI 1NO LANDMANN® Skandinavia AB
Storgatan 70 · S-568 32 Skillingaryd · Sverige www.landmann.se
1GB 1IE LANDMANN® Ltd.
Unit 6 · Blackstone Road · Stukeley Meadows Huntingdon · PE29 6EF · United Kingdom
Customer Service: 014 80 - 42 17 20 www.landmann.co.uk
1FR
LANDMANN® France 2 rue Gambetta
77210 Avon Tel.: +33 1 64 69 12 14
Email: [email protected]
1IS LANDMANN® Iceland ehf
Grillbúðin ehf Smiðjuvegur 2, 200 Kópavogur
E-mail: [email protected] Web site: www.landmann.is
1PL Importer / DOVOZCE: LANDMANN® POLSKA Sp. z o.o.
59-400 Jawor, ul. Kuziennicza 13b Tel. + 48 76 870 24 61 Fax. + 48 76 870 23 88 www.landmann.pl
1HU 1BG 1GR 1HR 1SI 1TR 1RO LANDMANN® Hungária Kft.
Almáskert utca 4. H-2220 Vecsés · Hungary Tel **36 - 29 - 55 50 70 Fax **36 - 29 - 55 50 78
E-mail: [email protected] Web site: www.landmann.hu
1AU
LANDMANN® Australia Pty Limited Unit 2, 34-38 Anzac Ave Smeaton Grange
NSW 2567, AustraliaAfter Sales Support Call : 1800 799 833
Email : [email protected]