assembly manuals connector 38-way 15498537_2_rev.02

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File-Name: adi15498537_2_REV02.pdf

EUCD Assembly Manuals

Connector 38-way - assembly at harness plant

Contact at CTC Wuppertal: Heiko Pantke - 0049 202 291 2317

Andreas Sikora - 0049 202 291 3081 3/25

EXPLODED VIEW

CONNECTOR 38-WAY

DELPHI PART-NO. 15498535FORD PART-NO. 6G9T-14A464-VZA

MCP 4,8 Female Terminal

MCP 1,5 or CTS 1,5

Female Terminal

COVER

DELPHI PART-NO. 15498543FORD PART-NO. 6G9T-14N003-VZA

MCP 2,8 Female Terminal


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Andreas Sikora - 0049 202 291 3081 4/25

LIST OF COMPONENTS

Attention:

All plastic components must be stored minimum 24 hours, in the temperature of min +18C,

before further assembly steps are taken. This is necessary to avoid breakage of hinge or snap

elements.

Component:

Delphi

PART-NO. amount

Cover 15498543 6G9T-14N003-VZA 1

Connector 38-way 15498535 6G9T-14A464-VZA 1

assembled

MCP 1,5 or CTS 1.5 Female Terminal - max. 34

MCP 2,8 Female Terminal - max. 2

MCP 4,8 Female Terminal - max. 2

FORD

PART-NO.


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A

SSEMB

LY

Step 1 completed.

Step 1: Insert MCP 1,5 Female Terminals into the Receptacle Housing 38-way

according to the harness drawing and the specified code.

ASSEMBLY

INSERTING MCP 1,5

CONNECTOR 38-WAY

1237

214

24

26


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Step 2 completed.

Step 2: Insert MCP 2,8 Female Terminals into the Receptacle Housing 38-way

according to the harness drawing and the specified code.

A

SSEMB

LY

INSERTING MCP 2,8

CONNECTOR 38-WAY

38

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Step 4 completed.

Step 4: Push the Secondary Lock to the end position using tool PN 10806565 .

Attention! There is no possibility to connect together Male and Female

Connectors without correctly locked Secondary Lock.

A

SSEMB

LY

ACTIVATE SECONDARY LOCK

CONNECTOR 38-WAY

Secondary Lock

(opposite to Lever) Lever

Slots released by final-

positined Secondary

Lock


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Step 5 completed.

Step 5: Orient and comb wires in appropriate direction. Hitch one side of the Cover

on the Receptacle Housing 38-way.

A

SSEMB

LY

ASSEMBLE COVER

Hitched point

CONNECTOR 38-WAY


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Step 6 completed.

Step 6: Lock the other side of the Cover by rotating it about the hitched point

until four locking arms are correctly closed.

A

SSEMB

LY

LOCKING COVER

Locks on both sides

of the Receptacle Housing 38-way

are correctly closed

CONNECTOR 38-WAY


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A

SSEMB

LY

Step 6 Perform electrical test according to Ring Out Board specifications.

ELECTRICAL TEST ON RING OUT BOARD

CONNECTOR 38-WAY


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A

SSEMB

LY

Holder specifications.

ELECTRICAL TEST ON RING OUT BOARD

CONNECTOR 38-WAY


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REMOVING STRAP

D

ISA

SSEMB

LY

Step D-1 completed.

Step D-1: Remove Strap.

DISASSEMBLY CONNECTOR 38-WAY


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ROTATING LEVER

D

ISA

SSEMB

LY

Step D-2 completed.

Step D-2: Move the Leverto the middle position - about 90 degrees from horizontal

position.

CONNECTOR 38-WAY


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REMOVING COVER

D

ISA

SSEMB

LY

Step D-4 completed.

Step D-4: Remove Covercompletely.

CONNECTOR 38-WAY


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UNLOCK. SECONDARY LOCK

D

ISA

SSEMB

LY

Step D-5 completed.

Step D-5: Push the Secondary Lock to the pre-assembled position using tool PN

10806565 .

CONNECTOR 38-WAY

Secondary Lock

(Lever on the same side)

Lever

Slots blocked by

opened Secondary

Lock


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REMOVING MCP 4,8

D

ISA

SSEMB

LY

Step D-6 completed.

Step D-6: Locate Terminaltangs at the front of the cavity. Insert (operation 1) the tool

NO. 10714843 straight into the channel of cavity, deflect tangs to unseat

the Terminaland gently pull on the cable to remove (operation 2) MCP 4,8

Female Terminalfrom the Receptacle Housing 38-way.

CONNECTOR 38-WAY


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REMOVING MCP 2,8

D

ISA

SSEMB

LY

Step D-7 completed.





CONNECTOR 38-WAY


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REMOVING MCP 1,5

D

ISA

SSEMB

LY

Step D-8 completed.





CONNECTOR 38-WAY


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TOOLS

These tools is available at

Sales & Service

Sylvia Kirberg

phone: +49 202 291 4458

fax: +49 202 291 4567

Item Function Tool PN.

1 Disassembly tool for MCP 1,5 Female Terminals 10803860

2 Disassembly tool for MCP 2,8andMCP 4,8 Female Terminals 10714843

3 Disassembly tool for Secondary Lock 10806565

2

3

1


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REVISIONS

REV 01

Change description Date

May 05, 2009

Revision

Initial Edition

assembly manuals connector 38-way 15498537_2_rev.02

Documents