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Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance Performance, Cost and Risk Build Your Asset Management Program

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Page 1: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

Asset Performance Management for Utility OptimizationOUUG 2020

Align Your Agency

UnderstandYour Utility

Balance Performance, Cost and Risk

BuildYour Asset ManagementProgram

Page 2: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ Project Resource ProfilesJohn Clow -

• Co-Founder & COO of MentorAPM

• Co-Founder & CEO of Process Solutions Assurance (PSA)

• Former Utilities Practice Lead for Oracle WAM & MWM• Certified Reliability Leader (CRL) from

Association of Maintenance Professionals

• 20+ years implementing CMMS systems and asset management field

• Experience in asset management, maintenance management, work management, CMMS/EAM, GIS and ERP system design

Project Team Member Profiles

Page 3: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ Project Resource ProfilesTacoma Zach• Co-Founder & CEO of MentorAPM

• CEO of Uberlytics

• Formerly Area Manager and Vice President with Veolia with P&L West

• Author “Criticality Analysis Made Simple”• Risk Based Decision Support and Criticality Analysis

• Certified Reliability Leader (CRL) from Association of Maintenance Professionals

• Senior Fellow of the Asset Leadership Network and Training Provider Co.

• Institute of Asset Management Certified Training Provider Co.

• Expert in ISO55000 and Asset Management

Project Team Member Profiles

Page 4: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ Asset Management Foundations

n Asset Management:

n “the coordinated activity of an organization to realize value from assets”n ISO 55000, 2014 (3.3.1)

n Assets:

n An asset is an item, thing or entity that has potential or actual value to an organization".n ISO 55000, 2014 (3.2.1)

n What you write a work order against…T. Nelson (Former Dir. AM West, Veolia)

Page 5: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+

4 Pillars of Asset Management

n Risk Based Decisionsn LOS Assurance

n Derive maximum value from assetsn Lowest Spend for LOS

n Have corporate line of sight to the field leveln Alignment (often misunderstood)

n Have executive support and sponsorshipn Leadership

Page 6: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance
Page 7: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+

Asset Management software is only as good as the Asset Management Plan it supports.

Page 8: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+

MentorAPM EAM BoostersSolutions to transform your utility enterprise asset management.

Page 9: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

MentorAPM EAM Boosters

Page 10: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

MentorAPM EAM Boosters

Page 11: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

MentorAPM EAM Boosters

Page 12: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

TRANSFORMATIONMentorAPM EAM Boosters

Millions have been slashed out of maintenance budgets.

Millions in misdirected resources have been identified for reallocation towards mission-critical assets and strategies.

Workforce efficiency has been dramatically improved through the Infield Mobile platform.

Significant risks have been identified and potential catastrophes have been averted.

Page 13: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

MentorAPM EAM Boosters

Page 14: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

Asset Performance Management Booster

Criticality Analyzer (CA)

Page 15: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

MCES St. Paul250 MGD plant3 Fluidized bed reactors, boilers, steam turbines, power gen

Asset Performance Management Booster

Criticality Analyzer (CA)

Page 16: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ Alignment !

n Big Utility in the Midwest, incl. huge fluidized bed reactors

n Initial Criticality: only to “Process Significance”

n Revised Criticality Analysis: Aligned to All Core Values and Objectives: n Staff Safetyn Public Healthn Regulatory and Environmentaln Production and Financialn PR and Customer Servicen +Levels of Service

Page 17: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ Feeding Impact & Risk to WAM

Page 18: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+

0

200

400

600

800

1000

1200

1400

3 4 5 6 7 8 9

# As

sets

Criticality Before Aligned

Old vs Aligned Criticality

71% Risk was undiscovered and unmanaged

44% significant waste in resources

67% Misallocation of Resources

Page 19: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

A LOOK AT COSTS

Page 20: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ Preventative and Corrective Cost by Risk

$-

$1,000

$2,000

$3,000

$4,000

$5,000

$6,000

3 4 5 6 7 8 9

Risk

PM Cost Corr Cost

What you are doing isn’t working

Too much focus

Page 21: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ Immediate Result?

n Rethink PM / CM Analysis – are we spending effort in the right places?

n Have we been doing the right things in our PMs (recent PM optimization roll-out)

n Drill into Outliers: Cost of parts? Hard to access? Other reasons for heavy resource drain? Training needs?

Page 22: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ BIG Opportunity

n Re-allocate resources (20% of Budget - $5MM)

n Rationalize spend where matters most (20% savings)

n Focus PM better on Critical Assets to Drive Condition

n Address ratio of emergency to PM ratio

Page 23: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

MentorAPM EAM Boosters

Page 24: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

Work Management Booster

Mobile Applications

Page 25: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+

Page 26: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ Advanced Asset Failure Filtering

Page 27: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ Multi-Level Asset Condition Definition

Page 28: Asset Performance Management for Utility Optimization · 2020-03-13 · Asset Performance Management for Utility Optimization OUUG 2020 Align Your Agency Understand Your Utility Balance

+ Mapping in the Field & Office