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Atmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety standards - Emission standards - Tank construction and design - Tank maintenance and records

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Page 1: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Atmospheric Storage Tanks,

Compliance Aspects

Gert van Meijeren

Managing Director, CTS

- Introduction CTS

- Safety standards

- Emission standards

- Tank construction and design

- Tank maintenance and records

Page 2: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Aluminium domes for storage tanks

CTS Products

Page 3: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

CTS Products

Tank seals for

floating roof tanks

Page 4: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

CTS Products

Internal floating roofs, non contact and full contact

Page 5: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

CTS Products

Storage tank terminal supplies such as

- Tank drain systems

- Hoses and couplers

- Valves

- Loading arms

Page 6: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Safety standards

Netherlands:

PGS 29 2008

Belgium:

VLAREM I and II

Page 7: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Fire fighting

NFPA 11

Local Fire Department

Page 8: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Developments

- Live testing

- Extensive reviews

Page 9: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Developments

-IPO Factsheets

PGS 29

-Revision PGS 29

Page 10: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Emission standards

- BREF (Best Reference)

Storage Tanks (IPPC EU

2005)

- EPA

- API Chapter 19 (models

and calculations)

Page 11: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Tank emissions, possible reductions

Page 12: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Storage tanks, risk matrix of emissions

(BREF EIPPC 2005)

Page 13: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Possible emissions for external floating

roof tanks

Page 14: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Possible emissions for fixed roof tanks

Page 15: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

ECM (Emission Control Method)

compatibility

Page 16: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Possible Emission Control Method per

type of storage tank

Page 17: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

ECM Card

operational

vapour

emissions for

external

floating roof

tanks

ECM =

Emission

Control

Method

Page 18: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

ECM =

Emission

Control

Method

ECM Card

operational

vapour

emissions for

fixed roof

tanks

Page 19: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Assessment method BREF:

A) Emission reduction potential

B) Operability

C) Applicability

D) Safety

E) Waste, energy, cross-media

Operational score OS = A * (B+C+D+E)

Financial score:

Capex = Capital Expenditure (F)

Opex = Operational Expenditure (H)

Cn=F * H

Overall score = OS * Cn

Page 20: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Case study, new EFRT for Crude Oil

North Europe, 90 m. diameter double deck

Page 21: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Case study, new FRT for ACN

North Europe, cone roof, 12.5 m. diameter

Page 22: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Emission standards

-VLAREM (Belgium)

Based on BREF (Best

Reference) Storage Tanks

(IPPC EU 2005) and API

Chapter 19 (calculations)

Page 23: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Emission standards

-Handboek Lekverliezen

(The Netherlands)

Based on API Chapter 19

(calculations)

Page 24: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Emission standards

- IMKO I and II

(The Netherlands)

Page 25: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Developments

- Measurements (NTA IR

imaging VOC emissions,

VRU’s and tanks)

- More stringent requirements

Page 26: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Design standards

- EN 14015 (EU)

- API 650 (global)

All related standards (EN

1991, EN 1999, ATEX, ARBO

Besluit)

Page 27: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Developments

Page 28: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Developments

- Be part of developments

(VOTOB)

- Compliance officer

- Document and record

Page 29: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

New tanks and terminals

Page 30: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

External floating roof tanks are part of the

focus in reducing emissions

Page 31: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Tank conversions, reducing emissions

Page 32: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Replacing an external floating

roof by an aluminium dome roof

with internal floating roof

Page 33: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Steel External

Floating Roof (EFR)

Aluminum Dome with

(IFR)

Volume gained per tank: app. 5,000 m3

Aluminum Dome and IFR:

• New Tanks - Reduced tank size for given working capacity

• Existing Tanks - Increased working capacity

80m Ø

508 mm

130

mm

1,529

mm

80m Ø

Conversion Increases Tank Capacity

Page 34: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Low Profile seal

combination for

EFRT tanks

Page 35: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Capacity gain easily 2,500 m3 per tank

(for a 80m diameter tank)

Page 36: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Guide pole sleeves in service

Page 37: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Leg seals

prevent leg

emissions,

product boil

over and

watering in

of leg

sleeves and

therefore

reduce

corrosion

Page 38: Atmospheric Storage Tanks, Compliance Aspects - Platts · PDF fileAtmospheric Storage Tanks, Compliance Aspects Gert van Meijeren Managing Director, CTS - Introduction CTS - Safety

Questions?

[email protected]