atom-probe tomographic analyses of …...• analysis volumes of, for example, 50 nm x 50 nm x 400...
TRANSCRIPT
David N Seidman13 July 2005
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ATOM-PROBE TOMOGRAPHIC ANALYSES OF NIOBIUM SUPERCONDUCTING RF CAVITY MATERIALS
Jason T. Sebastian*
David N. SeidmanNorthwestern University Department of Materials Science and Engineering
Cook Hall, 2220 North Campus Drive, Evanston, IL 60208Northwestern University Center for Atom-Probe Tomography (NUCAPT)
http://arc.nucapt.northwestern.eduJim Norem
High Energy Physics Division, Argonne National Laboratory (ANL), Argonne, IL 60439Pierre Bauer
Technical Division, Fermi National Accelerator Laboratory (FNAL), Batavia, IL 60510
*Now at Imago Scientific Instruments, Madison, Wisconsin
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Agenda
• Background• Superconducting Nb rf cavities• Atom-Probe Tomography (APT)
• Specimen preparation
• Preliminary APT results• Three analyses (separate tips)
• Conclusions and next steps
Agenda
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The Nb-O phase diagram - a variety of different oxide phases can form
• NbO, NbO2, and Nb2O5 are the thermodynamic equilibrium phases• Other phases (e.g., Nb2O3 and Nb2O) also reported• Kinetic effects must also be considered
Superconducting Nb rf cavities
QuickTime™ and aTIFF (LZW) decompressor
are needed to see this picture.
From Binary Alloy Phase Diagrams (2nd Ed.), ASM (1990)
Phase Composition (at. % O)
Pearson symbol Space group Prototype
(Nb) 0 to ~9 cI2(bar) Im3(bar)m W
NbO 50 cP6 Pm3(bar)m NbO
NbO2 66.7 tI96 I41/a
Nb2O5 ~71.4 mP99 P2/m
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Atom-probe tomography (APT) - schematic
The time-of-flight (TOF) of
each field-evaporated ion is measured
simultaneously with the
position of the impact on the 2D detector
Atom-probe tomography (APT)
E = V / (k r)[field
enhancement]
• Time of flight Chemical nature
• Impact Position Atom position on tip surface(projection microscope)
• T = 20 - 100 K• p <= 10-10 torr
(predominantly hydrogen)
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Field evaporation - schematic
Field evaporation
• A thermally-activated process involving the excitation of a surface atom over a Schottky hump in the presence of an electric field
– In an atom probe, evaporation is controlled via the use of a high-voltage pulser, or high frequency (femtosecond) pulsing laser
In the presence of an, electric field, the ionic state is energetically
favorable to the atomic state at distances away from the tip surface
Without electric field With electric field
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NUCAPT’s new local electrode atom-probe (LEAP) tomograph takes atom-probe microscopy to a new level
• Increased data collection rate (up to 72 million ions hr-1)• Expanded specimen geometry capabilities• Analysis volumes of, for example, 50 nm x 50 nm x 400 nm (= 106 nm3 =
10-3 µm3)
Figure courtesy of Imago Scientific
Instruments NUCAPT’s LEAP Tomograph
Atom-probe tomography (APT)
xy
Vpulse z
Vex
Vaccel
V = 0
Pos.
Neg.
xy
Vpulse z
Vex
Vaccel
V = 0
Pos.
Neg.
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Specimen preparation
1. Electropolishing• 10% HF (48%) in 90% HNO3 (68%)• DC voltage• “Drop off” technique• Keep things as clean as possible
• Rinsing (UHP water)• Minimal time in air (stored in desiccator under dry N2)
2. Buffered Chemical Polishing (BCP)• 1 : 1 : 2
HF (49%) : HNO3 (68%) : H3PO4 (85%)• No voltage• Replicating the setup at FNAL
3. Focused ion beam (FIB) milling at ANL to be done soon• “Site-specific” specimen preparation
Specimen preparation
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Specimen preparation - electropolishing and buffered chemical polishing
Specimen preparation
Step 1 - Machining Blanks(EDM at FNAL from Nb
cavity material)
~8 mm
Step 2 - Polishing at FNAL
Rectangular cuvette with
polishing solution (BCP)
Stereo-microscope
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Specimen preparation - electropolishing and buffered chemical polishing
Specimen preparation
~500 µmNb specimen
Localelectrode
Step 4 - Alignment in the LEAP tomograph
Step 3 - Heat treatment at FNAL
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Dire
ctio
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lysi
s
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
-4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
Distance into bulk (nm)
F
Atomic sensitivity of the technique - individual fluorine atoms on and near the surface (propensity for the oxide)
Nb LEAP analysis
27 x 26 x 9 nm3
~95 k atoms
Oxygen
Niobium
Fluorine
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Mass Spectrum
0
200
400
600
800
1000
1200
10 20 30 40 50 60 70 80 90 100 110 120 130 140
Mass-to-charge state (a.m.u.; 0.2 a.m.u. bins))
Complex mass spectrum - lots of complex ionsNb LEAP analysis - mass
spectrum
Nb3+
NbO3+
NbO22+
Nb2+
NbO2+
NbO1+ NbO21+
O+
+1 +2 +3
O 16.00 8.00 5.33
Nb 93.00 46.50 31.00
NbO 109.00 54.50 36.33
NbO2 125.00 62.50 41.67
Mass-to-charge (amu)
~5,200
• Flight path = 128 mm• Resolution ≈ 1/250 (FWHM)• T = 50K• f = 15%• p ≈ 8 x 10-11 torr
Element Isotope Abundance
Nb 93 100%
16 99.74%
O 17 0.04%
18 0.22%
Nb4+
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Evaporation of complex ions (very schematic) - many different complex ions are field evaporated from the oxide layer of the tip
Nb LEAP analysis - field evaporation
Oxygen
Niobium
Nb
Nb
Nb
Nb
Nb
Nb
Nb
Nb
Nb
O
O
O
O
Nb
Nb
Nb
Nb
Nb
Nb
Nb
Nb
Nb
O
O
O
O
Nb
Nb
Nb
Nb
Nb
Nb
Nb
Nb
Nb
O
O
Nb
Nb
Nb
Nb
Nb
Nb
Nb
Nb
Nb
O
O
Nb
Nb
Nb
Nb
Nb
Nb
Nb
Nb
Nb
O
O
O
O
Nb
Nb
Nb
Nb
Nb
Nb
Nb
O
O
O
O
Nb
Nb
Nb
Nb
Nb
Nb
Nb
O
O
O
O
O
O
Nb
Nb
Nb
Nb
NbO
O
O
O
Bulk Nb
Nb-oxide layer
Nb++
Nb+++
NbO++
NbO+++
NbO2++
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Atomic reconstruction of the transition through the oxide layer
Nb LEAP analysis
23 x 21 x 11 nm3
~112 k atoms
Oxygen
NiobiumDire
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We see a clear transition from oxygen (cyan) to niobium (magenta) as we move along the analysis direction
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A 30 atomic percent Nb isosurface gives a better representation of the spatial gradients in atomic
concentration
Nb atoms with30 at. % Nb isosurface
Nb and O atoms with30 at. % Nb isosurface
O atoms with30 at. % Nb isosurface
30 at. % Nb isosurface
Oxygen
Niobium
Extraneoussurfaces (not important)
Nb LEAP analysis
23 x 21 x 11 nm3
~112 k atoms
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The proximity histogram (proxigram) allows for the determination of quantitative concentration profiles relative to the position of an irregularly-shaped interface
23 x 21 x 11 nm3
Proxigram
30 at. % Nb isosurface
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0
0.1
0.2
0.3
0.4
0.5
0.6
0 1 2 3 4 5 6 7 8 9 10 11 12
Distance into bulk (nm)
H
C
N
(15 amu)
O
(21 amu) ca. H2F
(29 amu) ca. N2H
Nb
(35 amu) ca. O2H3
30 atomic percent Nb proxigram - we see the transition from oxygen to niobium
Nb LEAP analysis
Nb and O atoms with30 at. % Nb isosurface
Nb
O
H
ca. H2F
ca. N2H
ca. O2H3
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0
0.05
0.1
0.15
0.2
0.25
0.3
0 1 2 3 4 5 6 7 8 9 10 11 12
Distance into bulk (nm)
H
C
N
(15 amu)
O
(21 amu) ca. H2F
(29 amu) ca. N2H
Nb
(35 amu) ca. O2H3
Hydrogen, residual gas atoms, and other “UFO” peaks make up nearly 50% of the ions collected
Gas atom signals
Nb and O atoms with30 at. % Nb isosurface
H
N (red)
Nb
ca. H2F
ca. N2H
ca. O2H3
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Hydrogen and residual gas atoms can come from “outside the specimen”
Gas atom signals
From Miller et al., (1996)
Electric field distribution on a atom-probe specimen (schematic)
Ball model of an atom-probe tip surface (schematic)
Field-ionization of gas atoms on an atom-probe tip surface
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Diffusivities
1E-27
1E-26
1E-25
1E-24
1E-23
1E-22
1E-21
1E-20
1E-19
1E-18
1E-17
1E-16
1E-15
1E-14
1E-13
1E-12
1E-11
1E-10
1E-09
1E-08
1E-07
0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004
1/T (K)
0
500
1000
1500
2000
T (
K)
O LB-1 NbO LB-2 NbO LB-3 NbO LB-4 NbC LB-1 NbC LB-2 NbC LB-3 NbH LB-1 NbH LB-2 NbH LB-3 NbH LB-1 FeH LB-2 FeH LB-3 FeH LB-4 FeH LB-1 TiH LB-2 TiH LB-3 TiT (K) [right axis]
H in Fe
H in Nb
H in Ti
O in Nb
C in Nb
T (rightaxis)
~Room T
Hydrogen is extremely mobile in niobium (even at room temperature)
Gas atom signals
At room temperature, after ten seconds, (6D
t)1/2 for H in Nb is ~0.1 millimeter (cf. ~ 1 picometer for O in
Nb)
Diffusivity = D = Do exp{-Q/(R T)}
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0
0.2
0.4
0.6
0.8
1
1.2
0 1 2 3 4 5 6 7 8 9 10 11 12 13
Distance into bulk (nm)
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
2.2
2.4
Rat
io N
b/O
O (left axis)
Nb (left axis)
Nb/O (right axis)
Removal of the hydrogen and residual gas atoms from the concentration gives a better picture of the transition through the oxide layer
Nb2O5 (0.4)
NbO0.5 (2.0)
NbO (1.0)
NbO2 (0.5)
Nb LEAP analysis
We see a clear and smooth transition from Nb2O5 to NbO0.5 (= Nb2O)
Nb
O
Nb/O
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The profile corresponds, to first order, to the current models of oxide and suboxide formation on Nb
Nb LEAP analysis
0
0.2
0.4
0.6
0.8
1
1.2
0 1 2 3 4 5 6 7 8 9 10 11 12 13
Distance into bulk (nm)
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
2.2
2.4
Rat
io N
b/O
O (left axis)
Nb (left axis)
Nb/O (right axis)
Nb
O
Nb/O
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Second Nb analysis - more Nb-rich
25 x 25 x 6 nm3
Nb LEAP analysis
Oxygen
Niobium
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0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 1 2 3 4 5 6 7 8 9
Distance into bulk (nm)
0
2
4
6
8
10
12
14
16
18
20
Rat
io N
b/OO (left axis)
Nb (left axis)
Nb/O (right axis)
Second Nb analysis proxigram - a glimpse at the transition from oxide to Nb metal (?)
Nb LEAP analysis
The transition from oxide to metal may be marked by a
rapid increase in the ratio of Nb and O concentrations
Dissolved atomic oxygen in Nb metal (~5-10 at. %)
Nb
O
Nb/O
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Second analysis … a “continuation” of the first analysis
Nb LEAP analysis
First analysis (Nb2O5 to Nb2O) Second analysis (Nb2O to Nb metal [?])
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 1 2 3 4 5 6 7 8 9
Distance into bulk (nm)
0
2
4
6
8
10
12
14
16
18
20
Rat
io N
b/OO (left axis)
Nb (left axis)
Nb/O (right axis)
0
0.2
0.4
0.6
0.8
1
1.2
0 1 2 3 4 5 6 7 8 9 10 11 12 13
Distance into bulk (nm)
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
2.2
2.4
Rat
io N
b/O
O (left axis)
Nb (left axis)
Nb/O (right axis)
Nb
ONb/O
Nb
O
Nb/O
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Nb LEAP analysis
Third Nb analysis - an oxide metal interface
55 at. % Nb isosurface
Dire
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Oxygen
Niobium
27 x 26 x 9 nm3
~95 k atoms
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0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 1 2 3 4 5 6 7 8 9 10 11 12 13
Distance into bulk (nm)
0
2
4
6
8
10
12
14
16
18
20
Rat
io N
b/O
O (left axis)
Nb (left axis)
Nb/O (right axis)
55% Nb isosurface and proxigram
Nb LEAP analysis
27 x 26 x 9 nm3
~95 k atoms
Dissolved atomic oxygen in Nb metal
(~10 at. %)
Nb
O Nb/O
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Dire
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0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
-4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
Distance into bulk (nm)
F
Atomic sensitivity of the technique - individual fluorine atoms on and near the surface (propensity for the oxide)
Nb LEAP analysis
27 x 26 x 9 nm3
~95 k atoms
Oxygen
Niobium
Fluorine
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Conclusions and next steps
• Nanochemical, atomic scale analyses of the oxide surface and of the near-surface bulk niobium are being performed• “Smooth” transition from surface Nb2O5 to Nb2O (and into the
bulk Nb)• Ability to detect small number of contaminant atoms in the
oxide surface and in the near-surface bulk niobium• Levels of oxygen in the near-surface bulk niobium (metal) of
5-10 atomic percent, which is consistent with bulk Nb-O phase diagram
• More analysis to come• Interpretation of mass spectra
• Improved analysis conditions• Improved specimen preparation techniques (reliability and
repeatability)• Focused ion beam (FIB) milling and/or femtosecond laser
ablation • Many classes of samples
Conclusions and next steps
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Bulk
Thin-film
“Large-grain” (artificial)
“Small grain” (artificial)
BCP
EP
Combinations EP-BCP
With mild bake
Without mild bake
Purified w. Titanium
Non-purified
Cold-worked
Not-cold worked
Manufacturer A
Manufacturer B
High RRR
Low RRR
Non-weld
Weld
Classes of samples - effects of many, many variables on the atomic chemistry
Sample classes
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A “more complete” run would capture much more of the atomic chemistry of the oxide surface and of the near-
surface bulk niobium
Nb LEAP analysis
Present analyses
“More complete”analyses
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Specimen preparation - focused ion beam (FIB) milling of “site-specific” LEAP specimens from niobium cavity materials
FIB specimen preparation
REFERENCEStrategies for Fabricating Atom Probe Specimens with a Dual Beam FIB,M.K. Miller, K.F. Russell and G.B. ThompsonUltramicroscopy, 102 (2005) 287-298.
Possibility of centering a specimen on a region of
interest (e.g., a grain boundary)
We will use the ANL Zeiss 1540XB dual-beam
FIB to attempt “site-specific” specimen
preparation
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Studies of Nb cavity materials
• SEM micrographs from P. Bauer et al.
Superconducting Nb rf cavities