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AS20023, Rev 604/19

Atv SpRAyeR150 & 200 Gallon

AS20023

General information ................................................................................................................... 2 Safety Information ....................................................................................................................3-10 Safety Sign Locations ................................................................................................................. 5 Bolt Torque ................................................................................................................................. 11 Tongue/Axle Assembly ............................................................................................................. 12 Axle Insert Installation ............................................................................................................... 13 Saddle Assembly and Tank Installation .................................................................................. 14 Panel Mount/Wash Tank Assembly and Parts List ................................................................. 15 21’- 40’ Truss-T Boom Installation ........................................................................................... 16 Optional Hose Reel Installation and Parts List ....................................................................... 17 Sprayer Parts Breakdown and Parts List ............................................................................... 18-19 Roller Pump Plumbing Breakdown ...................................................................................... 20-21 Centrifugal Pump Plumbing Breakdown ............................................................................. 22-23 Roller Pumps Parts Breakdown ................................................................................................ 24 Centrifugal Pump Parts Breakdown ........................................................................................ 25 AA171 Tee Valve Parts Breakdown ......................................................................................... 26 Sprayer Checklist ....................................................................................................................... 27

Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are completely satisfied with your new sprayer. If you have any questions regarding the applications of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations.

1. Unless otherwise specified, high-strength (grade5) (3 radial-line head markings) hex head bolts are used throughout assembly of this sprayer.

2. Whenever terms “LEFT” and “RIGHT” are used in this manual it means from a position behind sprayer and facing forward.

3. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO., DESCRIPTION, and COLOR.

Chemicals are dangerous. Know exactly what you’re going to do and what is going to happen before attempting to work with these products. Improper selection or use can injure people, animals, plants and soil.

Always wear protective clothing such as coveralls, goggles and gloves when work-ing with chemicals or sprayer.

Be sure to dispose of all unused chemicals or solutions in a proper and ecologically sound manner.

WARRANty pOLICy, OpeRAtOR MANUALS, pARtS MANUALS & ReGIStRAtION

Go online to www.demco-products.com to review Demco warranty policies, operator manuals and register your Demco product.

INtRODUCtION

WARNING: TO AvOID PERSONAL INjuRy OR PROPERTy DAmAGE, OBSERvE FOLLOWING INSTRuCTIONS:

GeNeRAL INFORMAtION

tABLe OF CONteNtS

AS20023

TAKE NOTE! THIS SAFETy ALERT SymBOL FOuND THROuGHOuT THISmANuAL IS uSED TO CALL yOuR ATTENTION TO INSTRuCTIONS INvOLvING yOuR PERSONAL SAFETy AND SAFETy OF OTHERS. FAILuRE TO FOLLOW THESE INSTRuCTIONS CAN RESuLT IN INjuRy OR DEATH!

THIS SymBOL mEANS

ATTENTION

BECOmE ALERT

yOuR SAFETy IS INvOLvED!

DANGeR: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to most extreme situations typically for machine components which, for functional purposes, cannot be guarded.

WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUtION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact your dealer or DEMCO, 4010 320th Street, Boyden, IA 51234

ph: (712) 725-2311 or Toll Free: 1-800-543-3626 Fax: (712) 725-2380 or 1-800-845-6420http://www.demco-products.com

SIGNAL WORDS: This manual uses the following signal words--DANGER, WARNING, and CAuTION-- with safety messages. The appropriate signal word has been selected using the following guidelines.

SAFety

AS20023

Every year many accidents occur which could be avoided by a few seconds of thought and more careful approach to handling equipment. You, the operator, can avoid accidents by observing precautions in this section. To avoid personal injury, study precautions and insist those working with you, or you yourself, follow them.

In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed. However, sprayer should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use.

Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.

Do not attempt to operate this sprayer under the influence of alcohol or drugs.

Review safety instructions with all users.

Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR ASSEmBLE THIS SPRAyER uNTIL THEy HAvE DEvELOPED A THOROuGH uNDERSTANDING OF SAFETy PRECAuTIONS AND HOW IT WORKS.

To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS). Do not paint over, remove, or deface any safety signs or warning decals on your sprayer. Observe all safety signs and practice instructions on them.

Never exceed limits of sprayer. If its ability to do a job, or to do so safely is in questionDON’T TRy IT.

It is the responsibility of operator to know lighting and marking requirements of local highway authorities and to install and maintain equipment to provide compliance with regulations. Add extra lights when transporting at night or during periods of limited visibility.

Lighting kits are available from your dealer or manufacturer.

SAFETy...yOu CAN LIvE WITH IT

SAFety

eqUIpMeNt SAFety GUIDeLINeS

LIGhtING AND MARkING

AS20023

Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or par-ticular function related to that area, that requires your SAFETY AWARENESS.

WARNING To prevent serious injury or death

• Refer to chemical supplier and manufacturer recommendations and all licensing restrictions or regulations.

• Always wear recommended protective clothing when working with chemicals or sprayer.

• Dispose of all unused chemicals or solutions in proper and ecologicallysound manner. Improper use can injure people, animals, plants and soil.

REV 1 AB21014

A. AA21018 Qty.2-Both sides of tank B. AB21014

B

A

SAFety SIGN LOCAtIONS

SAFety

AS20023

• Keep safety signs clean and legible at all times.

• Replacesafetysignsthataremissingorhavebecomeillegible.

• Replacementpartsthatdisplayedasafetysignshouldalsodisplaycurrentsign.

• Safetysignsareavailablefromyourdistributor,dealerpartsdepartment,or manufacturer.

How to install safety signs:

• Besureinstallationareaiscleananddry.

• Decideonexactpositionbeforeyouremovebackingpaper.

• Removesmallestportionofsplitbackingpaper. • Aligndecaloverspecifiedareaandcarefullypresssmallportionwith exposed sticky backing in place.

• Slowlypeelbackremainingpaperandcarefullysmoothremainingportionof decal into place.

• Smallairpocketscanbepiercedwithapinandsmoothedoutusingpieceofdecal backing paper.

• Failuretofollowproperprocedureswhenmountingtireonrimcanproducean explosion resulting in serious injury or death.

• Donotattempttomounttireunlessyouhaveproperequipmentandexperience.

• Inflatingorservicingtirescanbedangerous.Wheneverpossible,trainedpersonnel should be called to service or mount tires.

• Alwaysorderandinstalltiresandwheelswithappropriatetypeandloadcapacityto meet or exceed anticipated weight to be placed on sprayer.

Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer.

• Carefullystudyandunderstandthismanual.

• Donotwearloose-fittingclothingwhichmaycatchinmovingparts.

• Alwayswearprotectiveclothingandsubstantialshoes.

• Itisrecommendedthatsuitablehearingandeyeprotectionbeworn.

• Operatormaycomeincontactwithcertainmaterialswhichmayrequirespecificsafetyequipmentrelativeto handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.)

SAFety SIGN CARe

tIRe SAFety

ReMeMBeR

BeFORe OpeRAtION:

SAFety

AS20023

• Keepwheelandlugnutstightenedtospecifiedtorque.

• Assurethatagriculturalimplementtiresareinflatedevenly.

• Givesprayeravisualinspectionforanyloosebolts,wornparts,orcrackedwelds,andmakenecessary repairs. Follow maintenance safety instructions included in this manual.

• Besuretherearenotoolslyingonorinequipment

• Donotusethesprayeruntilyouaresurethatareaisclear,especiallyaroundchildrenandanimals.

• Don’thurrylearningprocessortakesprayerforgranted.Easeintoitandbecomefamiliarwithyournew equipment.

• Practiceoperationofyoursprayeranditsattachments.Completelyfamiliarizeyourselfandother operators with its operation before using.

• UseatractorequippedwithRollOverProtectionSystem(ROPS)andfastenyourseatbeltpriorto starting engine.

• ManufacturerdoesnotrecommendusageoftractorwithROPSremoved.

• Movetractorwheelstowidestrecommendedsettingstoincreasestability.

• Donotallowanyonetostandbetweentongueorhitchandtowingunitwhenbacking up to equipment.

• Bewareofbystanders,PARTICuLARLy CHILDREN! Always look around to make sure it is safe to start engine of towing unit or move sprayer. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting. • NOPASSENGERSALLOWED- Do not carry passengers anywhere on or in the tractor or sprayer.

• Keephandsandclothingclearofmovingparts.

• Donotclean,lubricate,oradjustyoursprayerwhileitismoving.

• Whenhaltingoperation,evenperiodically,settractorortowingunitbrakes,disengagePTO,shutoffengine, and remove ignition key.

• Beespeciallyobservantofoperatingareaandterrain-watchforholes,rocks,orotherhiddenhazards. Always inspect area prior to operation.

- DO NOT operate near edge of drop-offs or banks.

- DO NOT operate on steep slopes as overturn may result.

- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.

DURING OpeRAtION

SAFety

AS20023

• Pickthemostlevelpossibleroutewhentransportingacrossfields.Avoidedgesofditches,gullies,and steep hillsides.

• Beextracarefulwhenworkingoninclines.

• Periodicallyclearequipmentofbrush,twigs,orothermaterialstopreventbuildupofdrycombustible materials.

• Maneuvertractorortowingunitatsafespeeds.

• Avoidoverheadwiresorotherobstacles.Contactwithoverheadlinescouldcauseseriousinjuryordeath.

• Avoidloosegravel,rocks,andholes;theycanbedangerousforequipmentoperationormovement.

• Allowforsprayerlengthwhenmakingturns.

• Donotwalkorworkunderraisedcomponentsorattachmentsunlesssecurelypositionedandblocked.

• Keepallbystanders,pets,andlivestockclearofworkarea.

• Operatetowingunitfromoperatorsseatonly.

• Neverstandalongsideofunitwithenginerunningorattempttostartengineand/oroperatemachine while standing alongside of unit.

• Neverleaverunningequipmentattachmentsunattended.

• Asaprecaution,alwaysrecheckhardwareonequipmentfollowingevery100hoursofoperation.Correct all problems. Follow maintenance safety procedures.

• Followingoperation,orwhenunhitching,stoptractorortowingunit,setbrakes,disengagePTOandall power drives, shut off engine and remove ignition key.

• Storesprayerinanareaawayfromhumanactivity.

• Donotparksprayerwhereitwillbeexposedtolivestockforlongperiodsoftime.Damageandlivestock injury could result.

• Donotpermitchildrentoplayonoraroundthestoredsprayer.

• Makesureallparkedmachinesareonahard,levelsurfaceandengageallsafetydevices.

• Wheelchocksmaybeneededtopreventunitfromrolling.

SAFety

FOLLOWING OpeRAtION

hIGhWAy AND tRANSpORt OpeRAtIONS

AS20023

• Adoptsafedrivingpractices:

- Keep brake pedals latched together at all times. NEvER uSE INDEPENDENT BRAKING WITH SPRAyER IN TOW. LOSS OF CONTROL OR uPSET mAy RESuLT.

- Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop. Keep speed to a minimum.

- Reduce speed prior to turns to avoid risk of overturning.

- Always keep tractor or towing unit in gear to provide engine braking when going downhill. Do not coast.

- Do not drink and drive!

• Complywithstateandlocallawsgoverninghighwaysafetyandmovementoffarmmachineryon public roads.

• Useapprovedaccessorylightingflagsandnecessarywarningdevicestoprotectoperatorsof other vehicles on highway during transport. Various safety lights and devices are available from your dealer.

• Useofflashingamberlightsisacceptableinmostlocalities.However,somelocalitiesprohibit their use. Local laws should be checked for all highway lighting and marking requirements.

• Whendrivingtractorandsprayerunder20mph(40kph)dayornight,useflashingamberwarning lights and a slow moving vehicle (SMV) identification emblem.

• Planyourroutetoavoidheavytraffic.

• Beasafeandcourteousdriver.Alwaysyieldtooncomingtrafficinallsituations,includingnarrow bridges, intersections, etc.

• Beobservantofbridgeloadratings.Donotcrossbridgesratedlowerthangrossweightofunit you are operating.

• SAFETYCHAINS:If equipment is going to be transported on a public highway, always follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agencies for your own particular regulations. If required safety chains should be obtained and installed. Only safety chains (not elastic or nylon/plastic tow straps) should be used to retain connection between towing and towed machines in event of separation of primary attaching system. Use a high strength, ap-propriately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under tongue and secure to draw bar cage, mounting loops, or bumper frame.

SAFety

hIGhWAy AND tRANSpORt OpeRAtIONS

• Watchforobstructionsoverheadandsidetosidewhiletransporting.

• Alwaysoperateequipmentinapositiontoprovidemaximumvisibilityatalltimes.Makeallowances for increased length and weight of sprayer when making turns, or stopping.

AS20023

• Goodmaintenanceisyourresponsibility.Poormaintenanceisaninvitationtotrouble.

• Makesurethereisplentyofventilation.Neveroperateengineoftowingvehicleinaclosedbuilding. Exhaust fumes may cause asphyxiation.

• Beforeworkingonthismachine,stoptowingvehicle,setbrakes,disengagePTO and all power drives, shut off engine and remove ignition key.

• Becertainallmovingpartsandattachmentshavecometoacompletestopbefore attempting to perform maintenance.

• Always use a safety support and block wheels. Never use a jack to support machine.

• Alwaysusepropertoolsorequipmentforjobathand.

• Useextremecautionwhenmakingadjustments.

• Followtorquechartinthismanualwhentighteningboltsandnuts.

• Neveruseyourhandstolocateahydraulicleakonattachments.Useasmallpieceofcardboardor wood. Hydraulic fluid escaping under pressure can penetrate skin.

• Openingsinskinandminorcutsaresusceptibletoinfectionfromhydraulicfluid. Without immediate medical treatment, serious infection and reactions can occur.

• Whendisconnectinghydrauliclines,shutoffhydraulicsupplyandrelieveallhydraulicpressure.

• Replaceall shields and guards after servicing and before moving.

• Afterservicing,besurealltools,partsandserviceequipmentareremoved.

• Donotallowgreaseoroiltobuilduponanystepsorplatform.

• Whenreplacingboltsrefertoownersmanual.

• Refertobolttorquechartforheadidentificationmarking.

• Wherereplacementpartsarenecessaryforperiodicmaintenanceandservicing, genuine factory replacement parts must be used to restore your equipment to original specifications. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use.

• Ifequipmenthasbeenalteredinanywayfromoriginaldesign,manufacturerdoesnotacceptanyliability for injury or warranty.

• Afireextinguisherandfirstaidkitshouldbekeptreadilyaccessiblewhileperformingmaintenanceon this equipment

SAFety

peRFORMING MAINteNANCe

AS20023

BOLt tORqUe

Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.

* GRADE or CLASS value for bolts and capscrews are identified by their head markings.

BOLt tORqUe DAtA FOR StANDARD NUtS, BOLtS, AND CApSCReWS.

Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt.

NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.

tORqUe SpeCIFICAtION

Bolt torque for Standard bolts *

“A”GRADe 2 GRADe 5 GRADe 8

lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

1/4” 6 (8) 9 (12) 12 (16)

5/16” 10 (13) 18 (25) 25 (35)

3/8” 20 (27) 30 (40) 45 (60)

7/16” 30 (40) 50 (70) 80 (110)

1/2” 45 (60) 75 (100) 115 (155)

9/16” 70 (95) 115 (155) 165 (220)

5/8” 95 (130) 150 (200) 225 (300)

3/4” 165 (225) 290 (390) 400 (540)

7/8” 170 (230) 420 (570) 650 (880)

1” 225 (300) 630 (850) 970 (1310)

Bolt torque for Metric bolts *

“A”CLASS 8.8 CLASS 9.8 CLASS 10.9

lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

6 9 (13) 10 (14) 13 (17)

7 15 (21) 18 (24) 21 (29)

8 23 (31) 25 (34) 31 (42)

10 45 (61) 50 (68) 61 (83)

12 78 (106) 88 (118) 106 (144)

14 125 (169) 140 (189) 170 (230)

16 194 (263) 216 (293) 263 (357)

18 268 (363) -- -- 364 (493)

20 378 (513) -- -- 515 (689)

22 516 (699) -- -- 702 (952)

24 654 (886) -- -- 890 (1206)

AS20023

1. Place the frame on something sturdy, approximately 17”-18” off the floor, near the rear corners and the angled tongue area of the frame. With four 1/2” x 1-1/4” hex head bolts (#14), four 1/2” flatwashers (#6), and four 1/2” nylon insert locknuts (#25), bolt the left and right axle mounts (#37) to the main frame on the bottom side. NOTE: The axle mounts may be moved forward or back-wards to obtain the proper tongue weight.

2. Continue by bolting the axle tube (#36) to the axle mounts using two 1/2” x 3” square u-bolts (#23)

and four 1/2” nylon insert locknuts (#25). NOTE: Be sure the weld-on nuts are facing the front of the sprayer. Also center the axle tube under the sprayer frame.

3. Next bolt the rear of the tongue tube (#51) to the frame using one 5/8” x 4-1/2” hex head bolt (#26) and one 5/8” nylon insert locknut (#27). Bolt the front of the tongue to the frame using two 5/8” x 1-1/2” hex head bolts (#42), two 5/8” flatwashers (#8), and locknuts (#27). NOTE: The tongue may be adjusted up or down so the trailer is level when attached to the towing vehicle. Attach the ball coupler (#55) to the tongue tube using two 1/2” x 4” hex head bolts (#21) and locknuts (#25).

ASSEmBLy INSTRuCTIONS

tONGUe/AXLe ASSeMBLy

ASSeMBLy INStRUCtIONS

AS20023

1. Insert two axle inserts (#49) into the axle tubes with shims (#53). Select your particular wheel spacing using the chart to figure the X dimension. The axle should be inserted to this measurement.

2. Thread four 1/2” jam nuts (#10) onto the 1/2” x 1-1/2” square head set screws (#11). Tighten the 1/2” set screws into the weld-on nuts on the back of the axle tube. Now tighten the jam nuts against the weld-on nuts to secure everything in place.

3. Mount the tires and rims (#57) to the axles us-ing four wheel nuts (#4) per rim.

4. Remove the frame from the supporting objects and block the tires to prevent the sprayer from rolling during the rest of the assembly.


Wheel X Spacing Dimension min. 66” 6.5” max. 86” 16.5”

X

AXLe INSeRt INStALLAtION


AS20023

1. Bolt the saddle (#45) to the frame, in the location shown in the drawing, using four 1/2” x 1-1/4” hex head bolts (#14), four 1/2” flatwashers (#6) and four 1/2” nylon insert locknuts (#25).

2. Place tank (#59) in the saddle (#45) and be sure the fillwell area of the tank is level. Weave the a polyester strap (#46) through two small strap anchors (#44), as shown in View A, one on each end. Do the same for the other strap.

3. Secure the tank in place by placing a strap over each strap area on the tank, some adjustment on the strap anchors maybe necessary, and secure the anchors with four 5/16” x 4” full thread bolts (#20), four 5/16” flatwashers (#2), and four 5/16” nylon insert locknuts (#28). NOTE: Be sure not to over tighten the straps.


44

46

20

vIEW A

4. Front Cross Tube Assembly: Bolt the Front Uprights (#47) to the frame using four 1/2” x 1-1/4” hex head bolts (#14), and four 1/2” nylon insert locknuts (#25). Bolt the cross tube (#52) as shown, using two 3/8” x 2-1/16” x 3.00” u-bolts (#22) and nylon locknuts (#28).

5. Safety stand assembly: Bolt the safety stand mount (#24) to the upright using two 3/8” x 1-1/4” hex head bolts (#9), two 3/8” flatwashers (#2) and 3/8” nylon insert locknuts (#28). Insert the safety stand (#41) into the mount and secure with 3/8” lock handle (#15).

SADDLe ASSeMBLy AND tANk INStALLAtION


AS20023

1. Bolt the vertical valve mount bracket (#32) and the accessory tube (#33) to the uprights as shown using four 5/16” x 1-3/8” x 2” round u-bolts (#35) and eight 5/16” nylon insert locknuts (#31).

2. Bolt the panel mount stem (#43) to the vertical valve mounting bracket using two 5/16” x 1-1/4” square u-bolt (#13) and four 5/16” nylon insert locknuts (#31). NOTE: The panel mount stem and vertical valve mounting bracket can slide, before tightening bolts and set screws, to increase or decrease the reach of the stem.

3. Bolt the wash tank bracket (#56) to the accessory tube using two 5/16” x 1-1/4” u-bolts (#35), four 5/16” flatwashers (#1), and four 5/16” nylon insert locknuts (#31). NOTE: The wash tank bracket can be mounted in any position on the mounting tube that is convenient for you.

4. Bolt the wash tank (#54) to the bracket using four 5/16” x 1.50” hex head bolts (#7), eight 5/16” flat washers (#1), and four 5/16” nylon insert locknuts (#31).


pANeL MOUNt/WASh tANk ASSeMBLy


AS20023

1. Attach the two boom mounting angles (#17) to the frame in the holes furthest to the rear using four 1/2” x 1-1/4” hex head bolts (#14) and four 1/2” nylon insert locknuts (#25).

2. Bolt the boom brace angles (#30) between the frame and the mounting angles in the holes shown, also using four 1/2” x 1-1/4” hex head bolts (#14) and four 1/2” nylon insert locknuts (#25).

3. Bolt the boom adapter brackets (#34) (40’ boom) to the mounting angles (#17), as shown, using six 3/8” x 1” hex head bolts (#12) and six 3/8” nylon insert locknuts (#28).

4. Attach the 21’-30’ Truss-T boom center section as shown using the hardware supplied with the boom.

NOTE: you can raise or lower the boom by moving the brackets (#34), moving the mounting angles (#17), bolting the boom center section in the high or low settings or any combina-tion there of.


Truss-T Boom Center Section

Hardware included with Truss-T Boom

ASSEmBLED vIEW

173430

This bracket only used on a 40’ truss boom

These brackets are included with the boom and are used only on the 21-30’ booms.

21’, 30’ AND 40’ tRUSS-t BOOM INStALLAtION


AS20023

1. Bolt the mounting post (#12) to the axle, using two 1/2” x 3” square U-bolts (#5), and four 1/2” nylon insert locknuts (#6). When installing make sure you place the mounting post and the U-bolts between the two axle set screws.

2. Mount the outside hose reel bracket (#13) flush with the outside edge of the mounting post (#15) with one 3/8” x 2” square U-bolt (#4) and two 3/8” nylon insert locknut (#7). Mount the inside hose reel bracket on the other side of the vertical member of the mounting post (#15), leaving a 9” spacing between the bolts holes.

3. Place the hose reel (#10) on top of the mounts and secure with four 3/8” x 1” hex head bolts (#3) and four 3/8” nylon insert locknuts (#7).

4. The handgun storage bracket (#11) is already installed at the factory.

NOTE: Diagram shows left handed hose reel assembly, for clarity purposes. Hose reel may be mounted right handed style if desired.

(OPTIONAL) HOSE REEL PARTS LIST


ITEm PART # QTy DESCRIPTION

1 00004 4 5/16” FLAT WASHER

2 00059 8 3/8” FLAT WASHER

3 00907 4 BOLT, .38” NC X 1” HEX HEAD

4 02128 4 U-BOLT, .38”NC X 2” SQUARE

5 02129 2 U-BOLT, .50”NC X 3” SQUARE

6 02178 4 NUT, .50”NC NYLON LOCK



9 02990 2 BOLT, .313” NC X 1” HEX HEAD

10 03279 1 HOSE REEL

11 03332-10 1 HANDGUN STORAGE BRACKET

12 03850-76 1 MOUNTING POST FOR HOSE REEL

13 03851-10 2 HOSE REEL MOUNT BRACKET

14 04193 2 CAP PLUG SQUARE

15 11830-76 1 MOUNTING TUBE

16 12434 1 18” HAND GUN

- BA1212 1 1/2” MPT x 1/2” HOSE BARB FTG (GFP)



- A3812 1 3/8MPT x 1/2” HOSE BARB FTG

- Bm3400 2 3/4” MPT NIPPLE FTG (GFP)

- BTT34 1 3/4” FPT TEE (GFP)

Please order replacement parts by PART NO., DESCRIPTION, and COLOR.

ITEm PART # QTy DESCRIPTION

- uv075FP 1 3/4” FPT POLY BALL VALVE

- B8H 2 1/2” SS GEAR CLAMP

- B12H 2 3/4” SS GEAR CLAMP

- 04193 2 2” CAP PLUG

- 340RD - 3/4” I.D RUBBER HOSE (14 FT)

- 120RD - 1/2” I.D. RUBBER HOSE (100 FT)


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4 14

13 72

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(OptIONAL) hOSe ReeL pARtS BReAkDOWN AND ASSeMBLy


AS20023

C

D

CB

A

E

B

57F

150 & 200 GALLON Atv SpRAyeR

pARtS BReAkDOWN

AS20023

BOOm mOuNTS (REAR vIEW)

ITEm PART# DESCRIPTION QTy

1 00004 WASHER, FLAT, .313 12

2 00059 WASHER, FLAT .375 6

3 00060 WASHER, LOCK .375 4

4 00890 NUT, .50NC WHEEL NUT 16

5 00084 WASHER, LOCK .50 2

6 00085 WASHER, FLAT .50 8

7 00372 BOLT .313NC X 1.50 HEX HEAD GR. 5 4

8 00477 WASHER, FLAT, .625 2

9 00523 BOLT, .375NC X 1.25 HEX HEAD GR. 5 2

10 00639 SET SCREW .50NC X 1.50 SQ HEAD 4

11 00640 NUT .50NC JAM 4

12 00907 BOLT, .375NC X 1.00 HEX HEAD GR.5 9

13 00909 U-BOLT, SQ, .313NC X 1.00 GR. 5 2

14 00967 BOLT, .50NC X 1.25 HEX HEAD GR. 5 20

15 01404-95 .375 LOCK HANDLE 1

16 01675-95 PIVOT PIN WASHER 2

17 01792-30 BOOM MOUNT 2

18 01796 ZERK BOLT 2

19 01855 PIN, SAFETY LOCK 1

20 01885 BOLT, .375 NC X 5.00 HEX FULL THREAD 4

21 01896 BOLT, .50 NC X 4.00 HEX HEAD GR.5 2

22 02128 U-BOLT, SQ, .375NC X 2.063 X 3.00 2

23 02129 U-BOLT, SQ .50NC X 3.00 X 4.75 2

24 02148-30 SAFETY STAND MOUNT 1

25 02178 NUT, .50NC LOCK, NY. INSERT 26

26 02434 BOLT, .625NC X 4.50 HEX HEAD GR.5 1

27 02587 NUT, .625 NC NYLON LOCK 3

28 02592 NUT, .375NC NYLON LOCK 15

29 02678-30 UNIVERSAL BOOM MOUNTING 2

30 02693-30 BRACE ANGLE 2

31 02802 NUT, .313NC NYLON LOCK 20

32 03243-10 VERTICAL VALVE MOUNTING BRACKET 1

33 03252-30 TUBE, UPRIGHT 1

34 03275-30 BOOM MOUNT 1

35 03283 U-BOLT, RND, .313NC X 1.375 X 2.00 6

36 03285-10 AXLE TUBE 1

37 03286-10 SINGLE AXLE MOUNT ASSEMBLY 2

38 03830-10 TANDEM WALKING BEAM W/SPINDLES F/ATV SPRAYER

2

39 03832-10 PIVOT STOP 2

40 03833-10 PIVOT PIN FOR WALKING BEAM 2

41 03883-10 SAFETY STAND 1

42 04051 BOLT, .625 NC X 1.50 HEX HEAD GR.5 2

43 05391-10 HORIZONTAL PANEL MT 1

44 05785-95 PLATE, STRAP ANCHOR 4

45 07341-30 PS200R SKID ASSEMBLY 1

46 09826 STRAP NYLON 1.75 x 86” BLACK 2

47 11680-30 LEFT UPRIGHT 1

48 11682-30 RIGHT UPRIGHT 1

49 11692-10 TANDEM AXLE INSERT 2

- 11691-10 SINGLE AXLE INSERT 2



50 11699-10 FRAME F/ ATV REDESIGN ‘03 1

51 11705-10 TONGUE PREASSY F/ 200 GAL ATV 1

52 11716-30 CROSS TUBE ATV TRAILER SPRAYER 1

53 11989 AXLE SHIM 2

54 12793 EYE WASH TANK WITH LID 1

55 12925 2” BALL COUPLER BOLT ON 1

56 14471-76 2.5 GAL. EYE WASH TANK BRACKET 1

57 5389 RIM W/ MOUNTED TIRE (TANDEM AXLE) 4

- 5775 RIM W/ MOUNTED TIRE (SINGLE AXLE) 2

58 5416 4-BOLT HUB (TANDEM AXLE) 4

- 5341-10 4-BOLT HUB/SPINDLE (SINGLE AXLE) 2

59 PE200RA 200 GAL POLY ELIP. TANK 1

60 PL2S SPOUT, FOR EYE WASH TANK 1



58 5416 4-BOLT HUB ASSEMBLY 1

A 00890 1/2”-13 UNF WHEEL NUT 4

B 01748 INNER & OUTER BEARING RACES 2

C 01749 INNER & OUTER WHEEL BEARINGS 2

D 01751 DUST CAP 1

E 02362 HUB SEAL 1

F 03193 1”-14 UNF CASTLE NUT 1


4-BOLT HuB PARTS LIST

Atv SpRAyeR

pARtS BReAkDOWN

AS20023

C6500D ROLLER PumP

48 49

50

54

55

53

58

52

NOTE: When a PTO driven roller pump (C6500D) is ordered, these parts shown above replace parts utilized when a gas engine roller pump (C4101GE) is ordered.

48. EL3410 1 3/4” MPT x 1” Elbow Fitting (GFP) 49. C6500 1 Roller Pump (only) - 1321 0012 1 Quick Coupler Adapter (540 RPM PTO) 50. 04298-70 1 Pump Mounting Angle 51. 04305 2 5/16”-18 UNC x 1/2” Hex Head Bolt (Gr.5) 52. 00036 2 5/16” Lockwasher 53. 04299 1 Roller Pump Chain w/ S-hook 54. 01076 1 1/4”-20 UNC x 3/4” Hex Head Bolt 55. 00214 1 1/4” Flatwasher 56. 02772 1 1/4”-20 UNC Nylon Insert Locknut 57. BEL3434 1 3/4” MPT x 3/4” Elbow Fitting (GFP) 58. 02990 1 5/16”-18 UNC x 1” Hex Head Bolt (Gr.5) 59. 00857-30 1 Roller Pump Storage Bracket 60. 00004 1 5/16” Flatwasher 61. 02802 1 5/16”-18 UNC Nylon Insert Locknut

C6500D ROLLER PumP PARTS LIST

Please order replacement parts by PART NO. and DESCRIPTION.

REF. PART NO. NO. QTy. DESCRIPTION

5659

51

57

6160

17

17

16

1715

12

4

35

6

7

8 89 2

12

10

9

14

131121

2121

209

15

21

8

22

22

22

22 23

24

2424

23

2416

25

25

26

28

2129

30

27

30

32

33

3232

31

37

37

36 a

d

b

b

c

e

cd

D

A

NOTE: The DBHGL Handgun Kit is installed, as shown on page 25, in this location.

ELECTRIC CONTROL9465038

40

INLET

RETuRN TO SuCTION SIDE OR PumP

19

25

29

18

29

3938

CB

40

4241

mANuAL CONTROL9465037

ROLLeR pUMp pLUMBING pARtS BReAkDOWN

pLUMBING pARtS BReAkDOWN

AS20023

OPERATING INSTRuCTIONS

1. Fill the tank with water.

2. Open the Ball valve (A) in the pump intake line.

3. Open (counter clockwise) the pressure relief valve (B).

4. Open the Tee valve (C) so that all the boom

sections are spraying.

5. Open the agitation valve (D).

6. Start and run pump.

7. Slowly close the pressure relief valve (B) until the desired spraying pressure is reached with the boom spraying.

8. If adequate spraying pressure cannot be reached, slowly close the agitation valve (D) until the desired spraying pressure is reached.

9. Check for leaks.

10. Check all fastners, periodically, on the sprayer for proper torque according to torque chart on page 13.

- C4101GE 1 Roller Pump w/ 3.5 HP Gas Engine 1. 00036 2 5/16” Lockwasher 2. 00004 8 5/16” Flatwasher 3. 00372 4 5/16”-18 UNC x 1-1/2” Hex Head Bolt 4. 01872 1 Rubber Bumper 5. 02653-70 1 Shaft Shield 6. 02650-10 1 Gas Engine/Pump Mounting Plate 7. 02660-70 1 Roller Pump Mounting Plate 8. 02802 9 5/16”-18 UNC Nylon Insert Locknut 9. 02990 5 5/16”-18 UNC x 1” Hex Head Bolt 10. 04305 2 5/16”-18 UNC x 1/2” Hex Head Bolt 11. 04880-95 1 Pump/Engine Coupler 12. 07174 4 1/4”-20 UNC x 3/4” Sq. Head Set Screw 13. C4101 1 Roller Pump - XL4101 1 Silver Cast Roller Pump 14. GE3HP 1 3.5 HP Briggs & Stratton Gas Engine - GH4HP 1 4 HP Honda Gas Engine

- - - Plumbing Package 15. 1010RB - 1” I.D. Rubber Hose 16. 120RB - 1/2” I.D. Rubber Hose 17. 340RB - 3/4” I.D. Rubber Hose 18. 23340PP 1 Pressure Relief Valve 2. 00004 5 5/16” Flatwasher 19. 02592 4 3/8”-16 UNC Nylon Insert Locknut 8. 02802 9 5/16”-18 UNC Nylon Insert Locknut 9. 02990 5 5/16”-18 UNC x 1” Hex Head Bolt 20. 05596-95 1 Plumbing Hanger 21. B12H 10 3/4” SS Gear Clamp 22. B20H 4 1” SS Gear Clamp 23. B24H 2 1-1/4” SS Gear Clamp 24. B8H 4 1/2” SS Gear Clamp 25. BA3412 3 3/4” MPT x 1/2” Hose Barb Fitting (GFP) 26. BA3434 1 3/4” MPT x 3/4” Hose Barb Fitting (GFP) 27. BEL114 1 1 1-1/4” MPT x 1” Elbow Fitting 28. BEL1212 1 1/2” MPT x 1/2” Elbow Fitting (GFP)


29. BEL3434 3 3/4” MPT x 3/4” Elbow Fitting (GFP) 30. Bm3400 2 3/4” MPT Nipple Fitting (GFP) 31. BTT34 1 3/4” FPT Tee (GFP) 32. EL3410 3 3/4” x MPT x 1” Elbow Fitting (GFP) *33. D3371PS 1 Tank Double Agitation *34. P114Av 1 1-1/4” Tank Outlet Fittings *35. P012DA 1 1/2” Tank Fittings *36. RvF34 80 1 3/4” Line Strainer w/80 Mesh Screen 37. uv075FP 2 3/4” Poly Ball Valve 38. 00059 2 3/8” Flatwasher 39. 00523 2 3/8”-16 UNC x 1-1/4” Hex Head Bolt 40. AA17I 1 Three Section Tee Valve - 9465038 1 Electric Control Valves 41. 160GB 1 160 lb. Brass Gauge 42. BA1234 3 1/2” MPT x 3/4” Hose Barb Fitting (GFP)

33. D3371PS 1 Double Agitation Breakdown b. 5044 1 2 Jet Agitation Wand c. FC1200 1 1/2” FPT Coupling d. m1200 1 1/2” MPT Short Nipple e. R1212 1 1/2” MPT Tee

36. RvF34 80 1 3/4” Line Strainer Breakdown a. RvF34B 1 Strainer Bowl b. RvF34C 1 Strainer Cap c. RvF34Gv 1 Viton O-ring d. RvF380 1 80 Mesh Screen

NOTE: *=Further Part Breakdown


AS20023

NOTE: The DBHGL Handgun Kit is installed, as shown on page 23, in this location.

1035

27

23

38

17

27

3436 33

B

D

1

3

3

3

96

5

6

42

7

7

8

9

11

12

13

14

14

14

14

15

15

15

15

15

19

19

28

29

30

18

21

22

23

26

16

32

26

2416

3718

20

23

24

25

38

31

ab

e

cd

ab

c

b

c

a

a

c

db

A

C

15

26

ELECTRIC CONTROL9465038

35

mANuAL CONTROL9465037


INLET

NOTE: See manual AB20037 for replacement parts

CeNtRIFUGAL (DhC155) pUMp pLUMBING pARtS BReAkDOWN


AS20023

1. Run approximately 50 gallons of water into the tank.2. Open the poly ball valve (A) in the pump intake line. Important:

Remove top plug on pump to bleed all air from the suction line to the pump or damage will result to the seals. (Pump cannot be run dry).

3. Open the wedge valve (B) on the Tee valve.4. Close the wedge agitation valve (C) on the plumbing sub-assembly.

(Located on the front crossmember.)5. Turn the Tee valve handle (D) so all three boom sections are open.6. Start the pump and run at approx. 540 RPM.7. Open the wedge valve (B) on the Tee valve until the gauge reads 7-10

OPERATING INSTRuCTIONSPSI over your desired spraying pressure with all three boom sections spraying. NOTE: The spraying pressure may vary depending on the size of tip and the chemical being sprayed.

8. Open the wedge agitation valve (C) until the gauge drops to your desired spraying pressure.

Example: If desired spraying pressure is 30 PSI open the wedge valve on Tee valve until the pressure reads 37 PSI. After this, open the wedge agitation valve until the gauge drops back to 30 PSI. (This is to ensure the recommended pressure to tank jet agitators).

9. Check for leaks.10. Check tip wear and pressures periodically.

REF. PART NO. NO. QTy DESCRIPTION


(DBHGL) HANDGuN KIT PARTS BREAKDOWN

(DBHGL) HANDGuN KIT PARTS LISTNOTE: The Hand Gun Holder and Hose Holder are attached to the verti-cal Panel mount shown on page 18. 1. 03283 2 5/16”-18 UNC x 2” U-Bolt

2. 02802 4 5/16”-18 UNC Nylon Insert Locknut 3. Bm3400 2 3/4” MPT Nipple Fitting (GFP) 4. BTT34 1 3/4” FPT Tee (GFP) 5. B6H 2 3/8” SS Gear Clamp 6. 380RB 25ft 3/8” I.D. Rubber Hose 7. 05595-70 1 Hose/Gun Holder Rack 8. 12434 1 18” Hand Gun 9. uv075FP 1 3/4” FPT Poly Ball Valve 10. A3838 2 3/4” MGHT x 3/4” Hose Barb

- DHC155 1 Centrifugal Pump w/5 HP Gas Engine 1. 00372 4 5/16”-18 UNC x 1-1/2” Hex Head Bolt 2. 02650-10 1 Gas Engine/Pump Mounting Plate 3. 02802 4 5/16”-18 UNC Nylon Insert Locknut 4. DHC155 1 Centrifugal Pump 5. GE5HP 1 5 HP Briggs & Stratton Gas Engine - GH5.5HPT 1 5.5 HP Honda Gas Engine (optional)


- - - Plumbing Package 6. 1010 RB - 1” I.D. Rubber Hose 7. 1140RB - 1-1/4” I.D. Rubber Hose 8. 340RB - 3/4” I.D. Rubber Hose 9. 00004 5 5/16” Flatwasher 10. 02592 3 3/8”-16 UNC Nylon Insert Locknut 3. 02802 13 5/16”-18 UNC Nylon Insert Locknut 11. 02990 5 5/16”-18 UNC x 1” Hex Head Bolt 12. 05596-95 1 Plumbing Hanger 13. B12H 6 3/4” SS Gear Clamp 14. B16H 4 1” SS Gear Clamp 15. B24H 6 1-1/4” SS Gear Clamp 16. B8H 2 1/2” SS Gear Clamp 17. BA1234 3 1/2” MPT x 3/4” Hose Barb Fitting 18. BA114 2 1-1/4” Hose Barb Fitting 19. BEL114 2 1-1/4” MPT Elbow Fitting 20. BEL114 1 1 1-1/4” MPT x 1” Elbow Fitting 21. BEL1212 1 1/2” MPT x 1/2” Elbow Fitting 22. BEL3412 1 3/4” MPT x 1/2” Elbow Fitting 23. Bm3400 3 3/4” MPT Nipple Fitting 24. BRB112 114 2 1-1/2” MPT x 1-1/4” FPT Reducer 25. BTT34 1 3/4” FPT Tee 26. EL3410 2 3/4” MPT x 1” Elbow Fitting

28. D3371PS 1 Double Agitation Breakdown a. 00128 2 1/2” Retainer for Agitation Wand (not shown) b. 5044 1 2 Jet Agitation Wand c. FC1200 1 1/2” FPT Coupling d. m1200 1 1/2” MPT Short Nipple e. R1212 1 1/2” MPT Tee

29. P114PAv 1 1-1/4” Tank Outlet Breakdown a. 5078v 1 Large Viton O-ring b. CP114PAv 1 1-1/4” Anti-Vortex Center Portion c. N8P 1 Large Nut for Tank Fitting

30. P012D 1 1/2” Tank Fitting Breakdown a. 5077v 1 Small Viton O-ring b. CP012PD 1 Center Portion for 1/2” Double Thread c. N5P 1 Small Nut for Tank Fitting

31. RvF34 80 1 3/4” Line Strainer Breakdown a. RvF34B 1 Strainer Bowl b. RvF34C 1 Strainer Cap c. RvF34Gv 1 Viton O-ring d. RvF380 1 80 Mesh Screen

NOTE: *=Further Part BreakdownPlease order replacement parts by PART NO. and DESCRIPTION.

27. F3400 2 3/4” FPT Plug *28. D3371PS 1 Tank Double Agitation *29. P114PAv 1 1-1/4” Tank Outlet Fittings *30. P012D 1 1/2” Tank Fittings *31. RvF34 80 1 3/4” Line Strainer w/80 Mesh Screen 32. uv125FP 1 1-1/4” Poly Ball Valve 33. 00059 2 3/8” Flatwasher 34. 00523 2 3/8”-16 UNC x 1-1/4” Hex Head Bolt 35. AA17I 1 Three Section Tee Valve - 9465038 1 Electric Valve Control 36. 100GB 1 100 lb. Brass Gauge

11

2

3

43

910

5

6

510

8

2

7

Tuesday, October 03, 2017 13:09:39


CeNtRIFUGAL (DhC155) pUMp pLUMBING pARtS LISt

AS20023


REF. PART NO. NO. QTy. DESCRIPTION 1. 0600 1 Name Plate (specify pump model #.) 2. BAC37 2 Sealed Ball Bearing 3. *2107 0002 2 Viton Seal (standard) 4. 0200 4101C 1 End Plate (cast iron)w/standard seal 5. *1720 0104 1 O-ring Gasket for End Plate 6. 2200 0009 4 End Plate Screw 7. 0300 4101C 1 Rotor (cast iron)and Shaft Assembly - 0500 6600 1 Shaft ONLY 8. 2230 0002 1 Rotor Set Screw 9. *1005 0004 4 Super Rollers (standard) 10. 0100 4101C 1 Body (cast iron) w/standard seal

- 3430 0158 - Repair Kit: contains items marked (*)

SILvER CAST ROLLER PumP PARTS LISTXL4101 & XL4001

CAST IRON ROLLER PumP PARTS LISTC4101 & C4001

1

23

4

5

7

8

9

10

2

3

13

6

1. 0600 1 Name Plate (specify pump model #) 2. BAC37 2 Sealed Ball Bearing 3. *2107 0002 2 Viton Seal (standard) 4. 0200 4101X 1 End Plate (silver cast) w/standard seal 5. *1720 0104 1 O-ring Gasket for End Plate 6. 2200 0009 4 End Plate Screw 7. 0300 4101X 1 Rotor (silver cast) and shaft assembly - 0500 6600 - Shaft ONLY 8. 2230 0002 1 Rotor Set Screw 9. *1005 0004 4 Super Rollers (standard) 10. 0100 4101X 1 Body (silver cast) w/standard seal 3430 0158 - Repair Kit: contains items marked (*)


CASt IRON C4101 & SILveR CASt XL4101

ROLLeR pUMp pARtS LISt

AS20023

CENTRIFuGAL PumP PARTS LIST DHC155

1. 2404 0007 4 Drain Plug 2. 0153 9200C 1 Pump Casing 3. 0404 9200P 1 Impeller (Nylon) 4. *1700 0121 1 Inner O-Ring 5. *1720 0180 1 Outer O-Ring 6. *2120 0034 1 Mechanical Seal (Viton) 7. 0707 9200 1 Flange 8. 2210 0098 4 Engine Mounting Bolt 9. 2210 0086 6 Pump Case Bolt - 5565 - Repair Kit: contains items marked (*)

7 6


3

4

1

5

2

8

9

12

3

4

5

6

78

9 3 2

10

1. 0600 1 Name Plate (specify pump model no.) 2. BAC37 2 Ball Bearing (sealed) 3. *2107 0002 2 Viton Seal (standard) 4. 0200 6600C 1 End Plate (includes Seal #4) 5. *1720 0008 1 O-ring for End Plate 6. *1005 0004 6 Super Roller 7. 0300 6600C 1 Rotor with Shaft 8. 0500 6600 1 Shaft Only 9. 0100 6600C 1 Body (includes Seal #4) 10. 1321 0012 1 Quick Coupler Adapter-Multi Speed - 3430 0380 - Repair Kit: contains items marked (*)


1. 0600 1 Name Plate (specify pump model no.) 2. BAC37 2 Ball Bearing (sealed) 3. *2107 0002 2 Viton Seal (standard) 4. 0200 6600X 1 End Plate (Silver Cast) (includes Seal #3) 5. *1720 0008 1 O-ring for End Plate 6. *1005 0004 6 Super Roller - 1002 0004 6 Polypropylene Roller (optional) 7. 0300 6600X 1 Rotor with Shaft (Silver Cast) 8. 0500 6600 1 Shaft Only 9. 0100 6600X 1 Body (Silver Cast) (includes Seal #3) 10. 1321 0012 1 Quick Coupler Adapter-Multi Speed - 3430 0380 - Repair Kit: contains items marked (*)


SILvER CAST ROLLER PumP PARTS LISTXL6500

CAST IRON ROLLER PumP PARTS LISTC6500D

CENTRIFuGAL PumP PARTS LISTDHC155

ptO DRIveN ROLLeR pUMp pARtS LIStCASt IRON C6500D & SILveR CASt XL6500

AS20023

1 2

3

4

5

6

7

8

9

9

10 1112

13 14 1516

17

18 19 20

21

22


(AA17I) TEE vALvE PARTS LIST

1. 8012 1/2SS 1/16” x 1/2” Cotter Pin, stainless steel 2. 6849IZP Handle, steel & zinc plated 2.A 15490SS Rivet, stainless steel * 3. 7206IZP Rivet, steel, zinc plated * 4. 6976IZP Handle Washer, steel, zinc plated 5. 12128IZP Selector Shield, steel, zinc plated * 6. 12127CE Selector Shield Tip, celcon 7. 12129CE Spacer, celcon 8. 6972SS Main Stem, stainless steel * 9. 7980IZP Screw, steel, zinc plated (8 required) 10. 12126AL Cover Plate, aluminum * 11. 6975Bu Gasket, buna-N * 12. 5809LEA Packing, thermo-leather (5 required) 13. 12130SS Packing Gland, stainless steel 14. 7254SS Main Spring, stainless steel 15. 7987SS Washer, stainless steel 16. 6971AL Selector Cam, aluminum 17. 6973SS Guide Nut, stainless steel 18. 6959SS Valve Spring, stainless steel (3 req’d.) 19. 6956CE Valve Stem, celcon (3 required) 20. 6934 6AL Body, aluminum * 21. 6958POL Seat Plate, polyethylene (3 required) 22. 7262AL Outer Adapters, aluminum ( required) AB17 Spare Parts Kit (includes items with *)

REF. NO. PART NO. DESCRIPTION

AA171 tee vALve pARtS BReAkDOWN

AS20023

Downtime caused by field breakdowns is costly and time consuming. many breakdowns can be eliminated by periodic equipment maintenance. By spending time reviewing this checklist before seasonal spraying application time and following proper after-season care, you can save time and money later.

NOTE: DEmCO does not and will not make any recom-mendations concerning application of various chemicals or solutions. These recommendations relate to either amount or procedure of materials applied. If you have any questions regarding ap-plication of certain chemicals or solutions, contact your chemical supplier and follow chemical manu-facturer

recommendations.

Check Before Going To The Field :

1. NOZZLES Check tip for excessive wear by checking for grooves

in or near tip opening. Check nozzle spacing by start-ing at center and working outwards. Check boom for proper height.

2. HOSES Check all hoses for worn or soft spots. Be sure all hose

clamps are tightened and hoses are not kinked or pinched. Check for leakage in any lines.

3. TANK Remove and clean agitator orifices. Check orifices

for excessive wear by checking for grooves in or near orifice opening. Inspect fitting and grommets to insure they are in good condition.

4. CONTROLS Check for leakage, plugging, or wear on all valves, fit-

tings, etc. Clean off any build up of foreign material.

5. PumP Check to be sure pump turns freely.

6. FRAmE Be sure all bolts are tightened.

7. REPLACEmENT PARTS Replace all worn or damaged parts.

After Season Care:

NOTE: It is important to wear proper safety equipment when cleaning the sprayer. See your chemical or fertilizer package for this information.

1. After spraying chemicals, run water mixed with cleaners through tank, pump and all hose hookups. If wettable powder dries out in the system, it is very difficult to put back into suspension and can cause malfunction, damage or injury.

2. When cleaned, tank should have all openings closed or covered to keep dirt from entering.

3. Pump should be flushed with soluble oil and pump ports plugged to keep out moisture and air.

4. Disassemble tips and rinse with water or cleaning solution. (Appropriate for chemical sprayed).

5. Clean tip opening with a wooden toothpick. Never use wire or hard object that could distort opening.

6. Dispose of all unused chemicals or solutions in a proper and ecologically sound manner.

6. Water rinse and dry tips before storing.

• Keephands,feet,andlooseclothingawayfromrotatingparts.

• Wearprotectiveclothingrecommendedbyyourchemicaland fertilizer manufacturer when working with chemicals.

WARNING: To Prevent Serious Injury Or Death!

SpRAyeR CheCkLISt

atv sprayer - amazon web services · • give sprayer a visual inspection for any loose bolts, worn...

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