automatic conveyor for industrial automation
TRANSCRIPT
7/31/2019 Automatic Conveyor for Industrial Automation
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ABSTRACT
Title of the project: Automatic Conveyor for Industrial Automation The number of tags handled by the conveyor on the whole will be displayed
simultaneously along with regulating the speed of conveyor. This project will save the
power of motor operating the conveyor by regulating the conveyor automation, i.e.the conveyor actuates only when a tag is sensed.
This Automatic Conveyor for Industrial Automation consists of two object sensors, rpm
sensor, and rpm control circuit which controls the speed of the motor driving the
conveyor. The object sensors which detect the objects sends signal to the motor
driving circuit to on/off the motor.
Dynamic environments pose a challenge to the read performances of current
RPM control systems. Moving tags on a conveyor belt affect the read performance of
a static reader. Our project attempts to evaluate a static reader identifying moving
tags on a conveyor belt. We propose an algorithm enabling the conveyor belt to
dynamically adjust its speed according to the load automatically, also it reliably
identify tags without prior knowledge of how tags are distributed on the conveyor
belt. We show by simulations that our algorithm yields more than 99% of tags being
successfully identified, along with trying to maximize the average speed of the
conveyor belt. In addition, the algorithm can be applied for different reader's ranges.
The number of tags handled by the conveyor on the whole will be displayed
simultaneously along with regulating the speed of conveyor. This project will save the
power of motor operating the conveyor by regulating the conveyor automation, i.e.
the conveyor actuates only when a tag is sensed.
The AT89S52 is a low-power, high-performance CMOS 8-bit microcontroller with
8K bytes of in-system programmable Flash memory. The device is manufacturedusing Atmel’s high-density nonvolatile memory technology and is compatible with the
industry-standard 80C51 instruction set and pin out. The on-chip Flash allows the
program memory to be reprogrammed in-system or by a conventional nonvolatile
memory programmer. By combining a versatile 8-bit CPU with in-system
programmable Flash on a monolithic chip, the Atmel AT89S52 is a powerful
microcontroller which provides a highly-flexible and cost-effective solution to many
embedded control applications.
This project uses regulated 5v, 500mA power supply. 7805 and 7812 three
terminal voltage regulators are used for voltage regulation. Bridge type full wave
rectifier is used to rectify the ac output of secondary of 230/12v step down
transformer.
Aim:In this project we have to control the conveyor automatically by sensing the
objects placed in the conveyor. Also, by using RPM sensor we have to control the
speed the motor.
Basic Principle:
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Sensors is interfaced with AT89S52 micro controller Code the kit with certain
programming and get interfaced with the pro loaded PC through serial cable and
power up the kit. User can write the certain instructed keys on the keyboard as per
programming.
Block Diagram:
Transforme
r
Rectifie
r FilterRegulator
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Technical specifications:
Domain : Embedded Systems
Software : Embedded C, Keil, Proload
Microcontroller : AT89S52
Power Supply : +5V, 500mA Regulated Power Supply
Sensors : 2
MAX232 :1
Crystal : 12MHz for MCU
Website : http://ritchietech.com/
Applications
Low power consumption
Low cost