automatic conveyor for industrial automation

3
ABSTRACT Title of the project: Automatic Conveyor for Industrial Automation  The numbe r of tags hand led by the conve yor on the whol e will be displa yed simultaneously along with regulating the speed of conveyor. This project will save the power of motor operating the conveyor by regulating the conveyor automation, i.e. the conveyor actuates only when a tag is sensed.  This Automatic Convey or for Industrial Automation consists of two objec t sensors , rpm sensor, and rpm control circuit which controls the speed of the motor driving the conveyor. The object sensors which detect the objects sends signal to the motor driving circuit to on/off the motor. Dynamic environments pose a challenge to the read performances of current RPM control systems. Moving tags on a conveyor belt affect the read performance of a static reader. Our project attempts to evaluate a static reader identifying moving tags on a conveyor belt. We propose an algorithm enabling the conveyor belt to dyn ami cal ly adj ust its spe ed acc ord ing to the loa d automa tic all y, als o it reli abl y identify tags without prior knowledge of how tags are distributed on the conveyor belt. We show by simulations that our algorithm yields more than 99% of tags being successfully identified, along with trying to maximize the average speed of the conveyor belt. In addition, the algorithm can be applied for different reader's ranges.  The numbe r of tags handl ed by the conve yor on the whol e will be displ ayed simultaneously along with regulating the speed of conveyor. This project will save the power of motor operating the conveyor by regulating the conveyor automation, i.e. the conveyor actuates only when a tag is sensed.  The A T89S5 2 is a low-powe r, hi gh-pe rformance CMOS 8-bit micro contr oller with 8K bytes of in-sys tem programmable Flash memory. The device is manu factu red using Atmel’s high-density nonvolatile memory technology and is compatible with the industry-standard 80C51 instruction set and pin out. The on-chip Flash allows the program memory to be reprogrammed in-system or by a conventional nonvolatile memo ry pr og rammer. By co mb in in g a versat il e 8- bi t CP U wi th in -s ys tem pr ogrammable Fl ash on a mono li thic ch ip, the Atmel AT89S52 is a powe rf ul microcontroller which provides a highly-flexible and cost-effective solution to many embedded control applications.  This proje ct uses regula ted 5v, 500mA power suppl y. 7805 and 7812 three terminal voltage regulators are used for voltage regulation. Bridge type full wave rectifier is used to rec ti fy the ac output of secondar y of 230/12v ste p down transformer. Aim: In this project we have to control the conveyor automatically by sensing the objects placed in the conveyor. Also, by using RPM sensor we have to control the speed the motor. Basic Principle:

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7/31/2019 Automatic Conveyor for Industrial Automation

http://slidepdf.com/reader/full/automatic-conveyor-for-industrial-automation 1/3

ABSTRACT

Title of the project: Automatic Conveyor for Industrial Automation The number of tags handled by the conveyor on the whole will be displayed

simultaneously along with regulating the speed of conveyor. This project will save the

power of motor operating the conveyor by regulating the conveyor automation, i.e.the conveyor actuates only when a tag is sensed.

 This Automatic Conveyor for Industrial Automation consists of two object sensors, rpm

sensor, and rpm control circuit which controls the speed of the motor driving the

conveyor. The object sensors which detect the objects sends signal to the motor

driving circuit to on/off the motor.

Dynamic environments pose a challenge to the read performances of current

RPM control systems. Moving tags on a conveyor belt affect the read performance of 

a static reader. Our project attempts to evaluate a static reader identifying moving

tags on a conveyor belt. We propose an algorithm enabling the conveyor belt to

dynamically adjust its speed according to the load automatically, also it reliably

identify tags without prior knowledge of how tags are distributed on the conveyor

belt. We show by simulations that our algorithm yields more than 99% of tags being

successfully identified, along with trying to maximize the average speed of the

conveyor belt. In addition, the algorithm can be applied for different reader's ranges.

 The number of tags handled by the conveyor on the whole will be displayed

simultaneously along with regulating the speed of conveyor. This project will save the

power of motor operating the conveyor by regulating the conveyor automation, i.e.

the conveyor actuates only when a tag is sensed.

 The AT89S52 is a low-power, high-performance CMOS 8-bit microcontroller with

8K bytes of in-system programmable Flash memory. The device is manufacturedusing Atmel’s high-density nonvolatile memory technology and is compatible with the

industry-standard 80C51 instruction set and pin out. The on-chip Flash allows the

program memory to be reprogrammed in-system or by a conventional nonvolatile

memory programmer. By combining a versatile 8-bit CPU with in-system

programmable Flash on a monolithic chip, the Atmel AT89S52 is a powerful

microcontroller which provides a highly-flexible and cost-effective solution to many

embedded control applications.

 This project uses regulated 5v, 500mA power supply. 7805 and 7812 three

terminal voltage regulators are used for voltage regulation. Bridge type full wave

rectifier is used to rectify the ac output of secondary of 230/12v step down

transformer.

Aim:In this project we have to control the conveyor automatically by sensing the

objects placed in the conveyor. Also, by using RPM sensor we have to control the

speed the motor.

Basic Principle:

7/31/2019 Automatic Conveyor for Industrial Automation

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Sensors is interfaced with AT89S52 micro controller Code the kit with certain

programming and get interfaced with the pro loaded PC through serial cable and

power up the kit. User can write the certain instructed keys on the keyboard as per

programming.

Block Diagram:

 Transforme

r

Rectifie

r FilterRegulator

7/31/2019 Automatic Conveyor for Industrial Automation

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Technical specifications:

Domain : Embedded Systems

Software : Embedded C, Keil, Proload

Microcontroller : AT89S52

Power Supply : +5V, 500mA Regulated Power Supply

Sensors : 2

MAX232 :1

Crystal : 12MHz for MCU

Website : http://ritchietech.com/

Applications

Low power consumption

Low cost