Automotive and Tier 1 supplier industry

You are always in the fast lane.You create technological trends.Our engineering gets your machines up and running.

Your objective: cost-effective implementation of ultramodern production lines. Our solution: efficient and reliable systems with electric and pneumatic equipment.

Whichever automotive production processes you focus on, you will undoubtedly come across Festo – in the shape of intelligent solutions that offer far more than just components and sub-systems and targeted support and services which lastingly increase the productivity and availability of your systems. This process know-how makes us your ideal partner. Judge for yourself.

For more information:

www.festo.com/automotiveor scan the QR code and watch the video:

Save energy!Optimise energy consumption and determine potential compressed air savings for your system with Festo’s Energy Saving Services. You can reduce your costs by up to 60% in this way – even after commissioning.

Effi cient right from the start: sizing softwareExploit potential energy savings and avoid oversizing during the system design phase. Our software tools for precisely matched electric and pneumatic drive systems can accelerate your return on investment.

Reliable? Without a doubt!Festo facilitates production processes worldwide, be it with safe handling of sheet metal components in the press shop or through innovative solutions in the body shop – with matching products in accordance with EC Machinery Directive DIN EN ISO 13849-1 and support.

Knowing up-front what happens next: condition monitoringEver increasing cost pressure demands shorter cycle times and greater system availability – as well as optimised energy effi ciency. System monitoring and preventive maintenance are our way of dealing with these challenges.

Working safely and simplyWork will be different in the future than it is today. Intuitive operation and the ergonomic functionality of tools are changing manual tasks and make them simpler, safer and less strenuous. In on the action: innovative tools from Festo.

Green light for fl exible production!As different models, types and variants are produced on a single line, more vehicle models, more part variants and more effi ciency are needed. Multi-car production lines require highly fl exible and adaptive automation.

Your advantage

Our know-how

Press shop

Hinge cylinder DWFor harsh environments such as welding processes in the body shop: clamping cylinder DW. Ideal for tough applications thanks to a swivel bearing on the bearing cap and the piston rod.

Valve terminal VTSAHigh data transmission rate, e.g. for real-time critical IO data. Safety functions to ISO 13849-1. Safety functions include venting of system parts and reversing.

Toothed belt and spindle axes EGC/EGC-HDEGC is the range of heavy-duty electric axeswith numerous variants. Perfectly suited to the mechatronic multi-axis modular system for 2D and 3D handling systems.

Tubing-fitting combination PUN-V0-C/NPQHIdeal and safe in the vicinity of welding spatter thanks to a tubing wall thickness of 2 mm for all diameters.

Proportional pressure regulator VPPMReliable, precise control with 3 selectable presets by simply pressing a button. The robust multi-sensor regulator with integrated sensors and multi-stage control circuit ensures excellent process reliability.

MS series service unitsThe integral concept provides application-specific solutions for your compressed air preparation requirements, for example with freely combinable function modules, size mixing and flow sensors.

Flow sensor SFAM-90Even greater flow ranges with unidirectional fluid flow. Quick installation via prism clamping technology, reliable operation thanks to high-luminosity LED display.

Valve terminal CPX-MPAIncreased system availability, enhanced productivity, more process reliability thanks to integration of diagnostics and condition monitoring into the valve terminal CPX-MPA.

Vacuum generator OVEMCondition monitoring increases process reliability and prevents downtime. The OVEM monitors the selected evacuation and ejection times of each cycle.

Suction cup ESVAdapted for the automotive industry: either as a complete, fully assembled suction gripper or as a pure suction cup for mounting and combining with an extensive range of accessories.

Standard cylinder DSBC/DSBG to ISO 15552Intelligent cushioning and reduced set-up times with self-adjusting PPS end-position cushioning. Simple installation, no readjustment required, optimised cushioning – ideal for the press shop.Type DSBG with tie rods.

Standard cylinder DSNU to ISO 6432Quick to react thanks to low break-away force, good running performance and a long service life. And saves time: DSNU with self-adjusting PPS cushioning.

Body shop

Painting systems

Flawless painting of car bodies.

Accurate gripping and transport of pressed parts.

All assembly steps performed reliably.

Precise machining and assembly of engine and transmission parts.

Deliver top quality at a competitive price.

Accurate securing and precision welding.

Standard cylinder ADN with PPS cushioningSelf-adjusting PPS cushioning significantly reduces external effects and negative influences on the machine or system such as impacts and shock.

Electric cylinder EPCOOptimised Motion Series: fully assembled system including drive, permanently mounted stepper motor, controller for servo-mode operation and cables. Always optimally matched with 2 operating modes: servo-mode or inexpensive stepper mode.

Planar surface gantry EXCM-10/-30Extremely small with maximum coverage of the rectangular working space. For payloads of up to 3 kg, scalable stroke along the X and Y axes. Can be quickly and easily integrated into machines.

Control cabinets – ready-to-install solutionsWith pneumatic and/or electrical equipment. Control cabinets from a single source protect all pneumatic, electrical and electronic system components.

Parallel gripper HGPT-BExtremely powerful – up to 7 kN. A sturdy and precise kinematic system with T-slot guide for the gripping fingers ensures maximum torque absorption and a long service life.

Handling systemsWhether for small or big, light or heavy loads, our gantry systems are configured according to your requirements and solve any handling task, e.g. for automated parts feeding in final assembly.

Servo-pneumatic positioning module CMAX for CPX terminalsFree positioning with servopneumatics: the CMAX module on valve terminals controls linear or rotary pneumatic drives.

Position transmitter SMAT-8MThe first position transmitter designed as a proximity sensor. Sensing range up to 40 mm depending on the drive.

Air gap sensor SOPALight, compact and extremely precise in the µm range. Controller module, compressed air regulation, measurement air switch-off and air jet function, up to 4 measuring modules, multi-colour LCD.

Stopper cylinder DFSTFor gentle stopping without impact or noise: high performance stopper cylinder DFST. With high energy absorption for optimised cycle times. Sturdy design for a long service life.

Pneumatic mini-slide DGSL8 sizes, stroke lengths up to 200 mm, 3 different end stops, highly precise, high load bearing capacity, easy to install.

Linear drives DGCPrecise, high load bearing capacity, good guide performance and space-saving – thanks to short installation length relative to stroke. Loads and devices can be directly mounted on the slide. DGC-K with internal guide.

Tier 1 suppliers

Engine and transmission production

Final assembly

Engineering • Consulting• Design tools• Electronic catalogue

Procurement/logistics • Procurement/logistics• Festo online shop• 24-hour delivery service• Logistics optimisation service• PrePack

Installation and commissioning

• Ready-to-install solutions• Commissioning of axis systems• Compressed air consumption analysis

Operation • Energy Saving Services• Modular service contracts• Compressed air quality analysis• Replacement parts catalogue/

repair service

Festo's service and support philosophy is based on constant analysis of the value chains of different types of customers. Festo has built on this to develop a sophisticated portfolio that supports you along your entire value chain.

Provided consistently: comprehensive support

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Parameter access

VelocityMode Position

Fieldbus-Communication

Position set Parameter channelDirect position

AS-I

nter

face

Ethe

rNet

Front Unit

Sensors

Compressed air supply/ accessories

Application-optimised solutions

Pneumatic Servo-pneumatic Electric

Management level

Actuation

Drives

Field level

Control

Controllers

OperationVisualisation

Diagnostics

Control level

Fiel

dbus

CPX web Monitor

Management system

EPCO

Cylinder

ESBF

CMMO-ST

Integrated controller CDPX

Modular controller CECX

3rd side PLC (ABB, Allen-Bradley,Rockwell, Siemens etc.)

FHPPFesto Handling andPositioning Profile

CODESYSprovided by Festo

FST 4Festo Software Tool

EtherNet(PROFINETEtherNet/IPEtherCAT TCP)

Fieldbus(PROFIBUS,INTERBUS,DeviceNet,CANopen,CC-Link)

CPX web Monitor Front End Displays Diagnosis and pre-processing

On-site diagnostics

Position Distance Pressure Flow rate

Flow rate

FCTFesto Configuration Tool

ColourObject sensing

Regulators ValvesFilters DryersLubricators

PrePack Product developmentProduct modifications Assemblies Mounting Plate Control cabinetsIntegration solution

Signal converters

Electrical installation concepts• Central• Decentralised• On-site• Hybrid

Installation systemCPI

Stand-alone units On-site

Valves Decentralised valve terminals

On-site valve terminals

Proportional valveMPYE

End position controller SPC11

Positioncontroller CPX-CMAX

End position controllerCPX-CMPX

Proportional valve VPWP

Linear drives with inte-grated diplacement encoder

DNCI/DDPC DSMI-B

DGCI/DDLI

Swivel modules with integrateddisplacement encoder

Pick and Place Linear gantry T-Gantry EXCT H-Gantry EXCH Tripod EXPTThree-dimensional gantry

PositioningDrivesSizing and calculation software for electric drives

SFC-LACI

Servo motorMTR-DCI

EGC-HD-TB/BS

EGSL

DGEA

EGC-TB/BS

DNCE-BS/LSELGA-TB-G/RF

Cantilever axes

Slides

Linear motor axes

ELGL-LAS

Stepper motorsEMMS-ST

Servo motorsEMMS-AS

ELGRDGE

ELGGDGE-ZR-RF

Gantry axes

DMES

EGSK/EGSPDNCE-LAS

DFME-LAS

ADNE-LAS

Standard cylinders Round cylinders

Sensor interfaceCASM

Compact/short-stroke cylinders

Grippers

Electric parallel grippers

Parallelgrippers

Three pointgrippers

Sealedgrippers

Angle andradial grippers

Swivel/gripperunits

Adaptivegripper

Bellowgrippers

Micro grippers

Vacuum

Vacuumgrippers

Vacuumgenerators

Swivel modules

electric pneumatic

Image processing

Type, position, rotational position sensing;quality inspection;diagnostics and commissioning

Compressed air preparation Connection technology, pneumatic Electric

Sensors Integrated sensors

Pressure amplifier Plastic tubing Fittings Couplings Connecting Cables Plug connectors

Customer-specific products and services

Handling systems

Handling modules

Economical

I/O modules

Compact

Sturdy

(Differential) pressure

Axis interface CPX-CMXX

Integrated controllerCPX-CEC

Robotic controller CMXR

Compact controllerCECC

Servo motor controllerCMMP-AS CMMD-AS

Stepper motor controllersCMMS-ST

Motor controllerCMFL

SLTE with DC motor

SFC-DC CMMS-ASCPX-CMIX

CRDSNU

DFM

Guided cylinder

DGC-HD

DSNUADN

ADVC

Rodless drives

DGC

Mini slides

DGSL

DGSC

DSBC

DSBF

DSBG

We are the engineers of productivityThere are four outstanding characteristics with which we successfully implement your automation tasks and provide you with increased productivity: security, efficiency, simplicity and competency. These make us what we are for you: engineers of productivity.

Festo – your partner for components through to systems

Right of way for the automotive industryThe automotive industry has always been a driver when it comes to developing new, more efficient manufacturing concepts. Festo provides support, especially when it comes to making automation more intelligent, for example with condition monitoring and our Energy Saving Services.