avara - epa.ie · parameter unik result mum- blanks limlt dsbs page5 of24 for inspection purposes...
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avara Avara Shannon Pharmaceutical Services Ltd.
€nvir~nmentaI External Reports
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EPA Export 08-04-2019:03:41:19
Document Nu.: UCIRTU103.218 / 2018766 EPA Licence No.: POD20-U2 Visit No: 4 Licence Holder: Avara Shannon Pharmaceutical Seruices Ltd Year: 2028 Facility location: Avara Shannon Pharmaceutical Services Ltd, Shannon Facility Office: Trim Rev.No: 1
Air L Scientific
Reporttpproved by
Stack Testing Team
Report Date Report Type
I Report Title
Dr. John Casey Dr. John Casey, Dr. Brian Sheridan
Test Report Compliance MonirorinFi 24/01/2019
Company address 1
Version
Stack Emissions Testing Report Commissioned by
Facility Name
1
Dates of the Monltoring Campaign
Job Reference Number
Report Wrltten By
Air Emissions Compliance Monitoring Emissions Report Air Scientific Ltd., 32 DeGranville CourtJ Dublin road,
Trim, Co. Meath Avara Shannon Pharmaceutical Services Ltd
Avara Shannon Pharmaceutical Services Ltd, Shannon Facility
Ms. Lourda Molaney POO20-02
Avara Shannon Pharmaceutical Services Ltd VE135
10/12/201& UCIRTL1101218 / 2QIX766
Dr. Brian Sheridan
.tohn cssey Managing Director
Sfgdature of Agprover
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EPA Export 08-04-2019:03:41:19
Document No. . UCIRTL1101218 / 2018766 EPA Licence No . . POO20-02 Visit No: 4 Licence Holder; Avara Shannon Pharmaceutical Services Ltd Year: 2018 Facility Location: Avasa Shannon Pharmaceutical Services Ltd. Shannon Facility Office: Trim Rev. No. 1
Contents la Executive Summary ............................................................................................................................
Overall Aim of the monitoring Campaign ....................................................................................... Special Requirements ........................................................................................................................ Target Parameters .............................................................................................................................. Emission Limit Values ...... .._ ............................................................................................................... Reference Conditions ........................................................................................................................ Overall Results ...................................................................................................................................... Acciditation details .......................................................................................................................... Monitoring Dates & Times ._ ............................................................................................................. Monitoring, Equipment & Analytical Methods ..................................... .......................................... Sampllng Deviations ........................................................................................................................... Reference Documents ........................................................................................................................ Suitability of sampling location .......................................................................................................... Prooess details ...................................................................................................................................... Stack diagram ......................................................................................................................................
2. APPENDICES ......................................................................................................................................... II . App.endix I - Monitoiing Personnel & Equipment ........................................................................
Stack Em issisns Monitoring Personnel ............................................................................................ 111. Appendix II - Stack Details &flaw characteristics ........................................................................
IV . Appendix Ill - Individual parameter sampling details and results .............................................
I . Monitoring Objectives ........... ...........".. ............................................................................................
Preliminary r;tack survey calculations ..............................................................................................
API: sampling details and resutts ................................................................. API Quality Assurance ...............................................................................................
3 3 3 3 3 4 4 5 6 7 8
9 11 11 12 13 14 14 14 15 15 23 23 26
p
Opinions and intep@kbns expressed herem are outside the scope NAir ScleMr7c Limited /NAB acereditation . 7711s test regod shall not be reproduced, without the wtfffen approval of Alr Sct@nfh% Limited . Afl sampling
and reporting is mmpl8ted in accordance wifh Erwimrnenfai Protectfort Agency Air Guidance Note 2 requknwfs .
Page 2 of 24
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Drrcunlent No.; UCIRTLI101218 / 2048766 EPA Licence No.: PO020-02 Visit No: 4 Licence Holder: Avara Shannon Pharmaceutical Sewices Ltd Year: 2018 Facility Location: Avara Shannon Pharmaceutical Services Ltd, Shannon Facility Office: Trtm Rev.No: 1
- API
Stack Gas Temaerature
Overall Aim of the monitoring Campaign The aTm 5f the monitoring campalgn was to demonstrate cornpllance with a set of emission tlmit values a5 specified in the site Ilceflce.
Special Requirements There were no sp&a[ requirements.
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BOcUment No.; UClRTL1ZB1218 / 2018766 Visit No: 4 Year: 2018 Office: Trim
API
EPA Licence No,: POO20-02 Licence Holder: Avara Shannon Pharmaceutical Services Ltd
Facility Location: Avara Shannon Pharmaceutical Sewices Ltd, Shannon Facility Rev.No: 1
0.15 I -
Emission Limit Values
~ ~~
Stack Gas Temperature
Volume {m3.h-') 52,000
Reference Condition
Oxvuen Reference %
W u e
No Owaen Ref
I Temoeralure K 1 273.15 ~
Total Pressure kPa
Moisture 56
___ ~
101.3
NO
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EPA Export 08-04-2019:03:41:19
E?& licence No.: P0020-02 llcence Holder: Avara Shannon Charfflaceutlcal Sewlces ltd
Faclhty Location: Avam Shannan PharmamtlcalSewitm ltd, Shannon Fadlity Rev.Rlo: 2
Executive Summary
Overall R&ulB
Run I
“:[‘I Wnlts Result Umit
Conoentr Mass I allan Emission
Parameter Dsbs Unik Result MUM- Blanks Limlt
Page5 of24
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EPA Export 08-04-2019:03:41:19
Document No,: UCIRTtllt01218 / 2013766 EPA Licence Nh,; POD20-02 Visit No: 4 Licence Holder: Auara Shannon Pharmaceutical Services Ltd Year: 2018 Facility Location: Avan Shannon Pharmaceutical Services Ltd, Shannon Facillty QfFIce; Trim Rev.No: 1
Execuflve Summary
Monitoring Dates & Times
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EPA Export 08-04-2019:03:41:19
Document No.: UQRTLILPOIZIB / XI18766 Vislt No: 4 Year: 2018
EPA licence No.: POD20-02 Licence Holder: Avara Shannon Pharmaceutical Services Ltd
Facility Location: Avara Shannon Pharmaceutical Services Ltd, Shannon FaciIity Office: Trim Rev.No: 1
Executive Summa*
Page 7 of 24
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EPA Licence NO.: P002W2 Licence Holder: Avara Shannon Pharmaceutkal Servfcs Ltd
Fadgty Lacatkm Auara Shannon Phermaceutklcal Services ltd, Shannan Facility RevAo: 1
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EPA Export 08-04-2019:03:41:19
Document No.: UCIRTLllOlZI8 / 201766 Writ No: 4 Year: 20.018 Olfftce! Trim
EPA Ucence WO.: POBZO-02 licence Holder: Avara Shannon Pharmatmtical Services Ltd
facility Lacotlon: Avara Shaman Pharmacedtical Sewlees Ltd, Shanmn Fadlity Rev.No! 1
List of Equipment
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EPA Export 08-04-2019:03:41:19
Document No.: UCIRTU101218 / 2013766 EPA Licence No,: POD20-02 Visit No: 4 Licence Holder: Avara Shannon Pharmaceutical Services Ltd Year: 2018 Facility Location: Avara Shannon Pharmaceutical Services Ltd, Shannon Facility Office: Trim Rev.No: 1
Standard ID
Standard ID
Standard ID
Sampling Deviations
EN16911:2013-flnw rates in accordancewith MlDB9ll-I
I Parameter 1 Deviation I
Risk Assessment (RA)
Site Review [SR)
Site Specific Protocol (SSP) SOP1D15
I Standard ID I I
soP1011
SOP1 015
f
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Rocument No.: LJCIRTLllOlZlX / 2018766 EPA Licence No.: POO20-02 Visit No: 4 Licence Holder: Avara Shannon Pharmaceutical Serwices Ltd Yeas: 2098 Facility Location: Avwa Shannon Pharmaceutical Scrviws Ltd, Shannon Facility offlce: Trim Rev.No; 1
PermanenVTemporafy
Inside/ Outslde
Executive Summary
Suitability of sampling location
Permanent Ouktde
t
Irish EPA Techn[cal Guidance Note AG1 I BS EN 'I5259 PIatform Requirements
Sufficient Working area to manlpulate probe and measuring instruments
Platform has 2 handrails faDorox. 0.5m & 1 .O m hrsh)
I General Information I Value I
Value Comment
Yes
Yes
~ ~
Platform has chains / self closing gates at top of ladders
There are no obstructions present which hamper insertion of sampling equipment
Safe Access Avatlable
Yes
No
Y@S
I Platfarm has vertical base boards laaorox. 0.25 rn hiahl I Yes I I
- ~ ~
Capacity (perlhour) (If applicable) NIA
Continuous or Batch Process Gonlfnuous
Feedstock Pharmaceuflcal Dust
Abatement Systems Running Status
Fuel Plume Auwarance
I Easv Access Available I Yes I I
~
Normal None
NO
SampIihg Location I Platform Improvement Recommendations
None
~~ ~
BSEN 15259 Homogeneity Test Requirements
I: There is no requirement to perform a BSEN15259 Hornogenity Test on this stack
Process details
I Parameter I I r Process status1 Normal 1
I Abatement Svstaml Yes I
I Other information^
Page 11 of 24
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EPA Export 08-04-2019:03:41:19
Document No.: UCIRTLlPO1218 / 2018766 EPA Licence No.: POO20-02 Visit No: 4 Licence Hotder: Avara Shannon Pharmaceutical Sewices Ltd Year: 2018 Facflity Location: Avara Shannon Pharmaceutical Services Ltd, Shannon Facility Office: Trim Rev.No: 1
Llcensee
Reg. number POO20-02
Site Contact Ms. Lourda Molonev Contractor Air Scientific Ud.
Contradors contact Dr. Brian Shertdan
I Role 1 I Role I ~
I I 1 Signature Signature
Emissions point Type of process Load of process
Rotogravure Printing
Cement Plant I - I
Other
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EPA Export 08-04-2019:03:41:19
Document No,: lJGIRTLfl01218 / 2018766 EPA Licence No,: P0020-02 Visit No: 4 Licence Holder; Avara Shannon Pharmaceutical Sw-vices Ltd Year: 2018 Facility Location: Auara Shannon Pharmaceutical Services Ltd, Shannon FaciIity Office: Trim Rev.Na: 1
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EPA Export 08-04-2019:03:41:20
Dowment No.: UCIRTLllOlZlX / 2018766 EPA Licence No.: POU20-02 Visit No: 4 Licence Holder: Avara Shannon Pharmaceutical Sewices Ltd Year: 2018 Facility Location; Avara Shannan Pharmaceutical Sewices t td, Shannon Facility Office: Trim Rev.No: 1
~ ~~ ~ ~
Qualificatlons System approval
PhD. (Eng.), MSc. (Agr.), B. &r. Sc.
Air Scientific Limited Approved
2. APPENDlCPS
II. AppendixJ - Monitoring Personnel & Eguiprnenf
Stack Emissions Monitoring Personnel
~~ ~
Qualifications
System approval
Team Leader IName /Or. John Casey I
~
PhD. (ens.), MSc. (Agr.), BSc. (Hons.)
Air Scientific Limited Approved
Team Leader INarne IDr. Brian Sheridan I
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EPA Export 08-04-2019:03:41:20
I..
~
Sample Pot? Slze mm 1 25
lniffal Pitot Leak Check Pa w.7 Final Ptbt Leak Check Pa l a
Odentation of Duct Vertical
Pttot Tube Cp 0.998
Number of Unes Available 2 Numbef 07 Lines Used 2
Document No.: UCIRTL1201218 / 2018766 EPA ttcence No,: PQ020-02 Visjf No: 4 Llcence Holder: Avam Shannon Pharmaceutical Services Ltd Year: 201x Facility Location: Avara Shannon Pharmaceutical Sewices Ltd, Shannon Facility Office: Trim Rev.No: 1
Preliminary stack survey calclrlations
Page 15 of 24
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EPA Export 08-04-2019:03:41:20
Document No.: UCIRTC11012lS / 2018768
Year: 2018 Mftce: Trim
k&kNQ: 4 EPA Licence No.: PUOZ0-02
Licence Holderr Avara Shannon Pharmaceutical Serulces Lrd Facllkylocatlon: Avara Shannon Pharmaceutbl Services Ltd, Shannon FacIllty
Rev.No; I
1. D.W 5 0 a 7.6 4 6 2 a 0.2 59 7.8 Cl6 3 0~41 48 B 7.4 <I$ 4 046 a a wa x15
B t.T7 64 B 7.8 4 5
1. D.W 5 0 a 7.6 4 6 2 a 0.2 59 7.8 Cl6 3 0~41 48 B 7.4 <I$
I I x15
B t.T7 64 B 7.8 4 5
Page f C af A
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EPA Export 08-04-2019:03:41:20
Document NO.: UCIRTLZ101218 / 2018766 VMt No: 4 Year! 2018 Office: Trim
4
5
6 7 8
g
EPA Lkence No.: POOZO-DZ Licence Holder: Avara Shannon PharmaceutkaTServim Ltd
Fadlitty location: Avara Shannon Pharmmutical Services ltd, Shannon Facility R e m & : 1
(I 98 19 B 7.5 4 5
111 51 B 7.6 c15
1.17 56 8 a EM
I
Page 17 of 24
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EPA Export 08-04-2019:03:41:20
Drxcument No.: UCIRTLllO32.U / 2018766 visitPTa: 4 Year: 2018 Off&: Trlm
EPA Licence No.: POOXt-02 Licence Holder: Avara shafinQtl Pharmacgutkal Services Ltd
Facility location; Avara Shannon Pharmaceutical SentcesLtd, Shannon Pacilify Rev.&: i
a
Page 18 of 24
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EPA Export 08-04-2019:03:41:20
Tested Ely
Approved ay
Air Scientific (TM)
Adam Ossland Date
CerliROate No. WKI8-87H
hue No. 1
Fag% 2 of 2
RPS Laboratarks Ltd. Unit 12. Waters Edge Business Park. Modwen Road. SalfMd. M5 3E2 Tel; (0161) 8722443 Rx: (0161) 877 3959
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EPA Export 08-04-2019:03:41:20
Date 08/01/2019 Test Certificate
5-isosorbide Manonitrate
lsosorbide DinRrate
Client
e 1-'9 In house( N) 12 Irg In houseCN)
contact
Alr Scientific OM) Unit 32 De Granville Court
Dublin Road
Trim Go Meath
Ireland
Brim Sheridan
2 filters far tsosorbide dE- & momnibate
Order NO. UClRTLl lO't218
CertlRCate No. WK18-8754
Issue No. I
DahReceivad 14N'2/2018
Teehnlque HPLC
Sample No. 1024986 195
<2 PLl I In house(N) 5-ismorbide Mononifrale
lsosorbide Dinitrate I UQ In house(NI
Sample No, 1024987 Blt4lk Method
f
Page f of 2
RPS Lahoratarles LtU Unlt 12. Waters Edge Business Park. Medwm Road. Salford. M5 3 a
Tek (OlSl) 872 2443 Fax: (0161) 877 3859
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EPA Export 08-04-2019:03:41:20
Document No.: UCIRTL1101218 / 2018766 EPA Licence No.: POO20-02 VisRNo: 4 Licence Holder: Avara Shannon Pharmaceutical Serulces Ltd Year: 2018 Facility Location: Avara Shannon Pharmaceutical Services Ltd, Shannon Facility Offlee: Trim Rev.No: 1
API Quality Assurance
Page 24 of 24
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EPA Export 08-04-2019:03:41:20
Document No.: UClRTL1101218 / 2018766 EPA Licence No.: POa20-02 Visit No: 4 Licence Holder: Avara Shannon Pharmaceutical Servlces Ltd Year: 2018 Facility Location: Avara Shannon Pharmaceutical Services Ltd, Shannon Facility Office; Trim Rev.No: 1
Pitot Tube Leak Check
Positive Pressure
Result
Pass
Negative Pressure Pass I I
Number of Forts
Straiclht lenath before samole ooint
2
s 5 r 5 Hvdraulic Diameters
Sample Calculations I I 1 I
Page 23 of 24
Blank (Filter and Front Wash Combined)
Sample I {Filter and Front Combined)
Volume of Air Samaled
1 4.004 mg so.004 mg
4.63 Nma Blank Result
Sample Resuit
Emission Limit Value
~0.0009 r n g . ~ ~ ' ~
SO.OOUQ mg.m-3
0.15 m~g.rn-~
Blank as Percentage of ELV 0.6 96 I Standard Requlrernent 4 0 % ELV
lsokinetic Criterion Compliance
lsokinefc Variation % 0 Allowable Isokinetic Range
Is0 Kineticity Acceptabte
% 95-1 75
Yes
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EPA Export 08-04-2019:03:41:20
Document No.: UCIRTL1101218 / 2018766 EPA Licence No.: PQ020-02 Visit No: 4 licence Holder: Avara Shannon Pharmaceutical Services Ltd Year: 2018 Facility Location: Avara Shannon Pharmaceutical Servlces Ltd, Shannon Facility Office: Trim Rev.No: 1
lQOD.0
lopingm Weights 1
Iv. Append& 3 - individual paramotwsampljng defails and#sdts
9 Inltlal F h l Difference
API Sampling details and resutts
4
Volume of Air Sampled
Moisture Content (EN T4790)
I Balance Calibration I Weight I I
4 3 Nrn3
0 %
Standard Criteda to be Met Resu It
Angle of Flow .=I 5 Nagathe Flow In the Stack None Pttot Pressure Difference >5Pa
Ratia of Flow Measurement 1.27
Standard Requirement
115 Degrees None
~ 5 P a
- 3 1
Page 22 of 24
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EPA Export 08-04-2019:03:41:20
Dacument No.: UCIRTLllOi2i8 / 2018766 VBit Nu; 4 rear: 2018 Offlm: Trim
EPA Licence No.: POOZa-02 Licence Holder: Avara Shannon Pharmaceutical Services Ltd
Facilitylomtion; Avara Shannon Pharmaceut3cat Servkes Ltd, Shannon Faclllty Rev.No: 1
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EPA Export 08-04-2019:03:41:20
Document No.: WRTL1101238/1018766 WsitNo; 4 Year: 2018 Office: Trlm
Uelennlnant Units
k9.m' DIY Olnsity @TP)# P STO k 9 . d
We1 DaflSlr (STP). P S W
Diy DemW (Actual), P Aelual
A v e w e W e l DenslLy (AclUal), P AWsl W
ks.ni3 hg.m'l
SPA timce No.: PoO20-02 licence Holder AvamShannon Pharmaceutical Sewtces LEd
Facilin, Locatlon: Avara Shannon Pharmaceutiral Servtces Ltd, Shamon Facility Rev.No: 1
ReLUlt
1.288 1.291
1268
1.265
I Where I I P STD = sum or oomponm! concenmiam, iq~d (excluding wler vapour)
P STW = (P 3TD + pl of WO) / ( 1 + (pi ofHZ0 I0.8836))
P actual= P STO x KSTP I(? STP)) X (Pe t r a ) P aclusl W [at each ssmpllmq pmhl) = P W X (TS I Ps) x (Pa I Tal
t
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EPA Export 08-04-2019:03:41:20
EPA Lieme No,: PO02042 Litence Holder: Awara Shannon Pharmaceuticalservices Ltd
Fadllty Lacatfon: Avsra Shannon Pharmaceuttcal Servlces Ltd, Shannon Factllty R~v.ND: 1
where p=Mf22.41
pt-rxp
Page 19 of 24
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EPA Export 08-04-2019:03:41:20