The AVBIS 3000P is a completely automated measurement

package for injected bottle preforms. The 3000 P incorporates

the capabilities and simplicity of the basic AVBIS system into an

automated preform measurement tool. The 3000 P is used in

measurement applications for large volumes of bottle preforms

to establish regular data trends, to check production after mold

change-outs and/or qualify new molds. Full mold rounds of

preforms can be loaded in a grid array rack. The “pick-and-

place” auto-feeder selects a preform from the tray for

measurement then returns the preform to the tray after

measurements are completed.

Technical

The AVBIS 3000 P is the largest laboratory system AVID

Corporation manufacturers (see specifications on the following

page), and shares the same proven optical package with other

AVBIS 3000 series variants. The pick-and-place feeder

configuration allows up to 192 preforms (larger lot sizes

possible) to be automatically handled by the system. Varying

tray hole sizes allow for preforms of various finish types and

sizes to be accommodated.

Measurement setup of the AVBIS 3000 P is similar to other

AVBIS 3000 series systems. Feeder setup for individual preform

types is simple, requiring only that the operator set the loading

positions with the touchscreen motion control setup tools.

Precise orientation on the rotary table is eliminated as the

system automatically searches for the part centerline and

finishes.

The 3000 P is designed specifically to handle preforms, however,

with some fixture changes the system can handle and measure

some bottles in a modified automatic mode (maximum of 8

parts). This flexibility allows manufacturers to perform checks

and qualifications on both their injection and blowing lines.

Other options include an ID gauge option for measuring neck finish

inner diameter (ID), an optional weight scale to perform weight during

the measurement routine, and a preform thickness option for detecting

bent core pins or resin flow issues.

Operation

Despite the complex appearance, the AVBIS 3000 P is designed to be

simple for untrained operators to use on a daily basis. An operator

loads the preforms into the correct grid array in order of cavity

number. Different sized arrays can be used to accommodate preforms

of varying diameters or varying cavity size. Once loaded, the operator

selects the preform program from a touchscreen list, and indicates the

number of preforms to be run. The operator can also indicate any

blocked-off or unused cavities in the mold that should not be tested.

Once setup, the operator presses the “Run” button. The AVBIS 3000

P’s pick-up tool indexes to the first preform in the grid and moves it to

the measurement position for vision measurement. Following all vision

measurements, the preform can be moved to an optional scale for

weight measurement and/or on to an optional thickness measurement

system to check for bent core pins. The preform is then returned to its

slot in the grid array. The pick-up tool then indexes to the next

preform.

The AVBIS 3000 P can perform a complete mold qualification on a shot

of 144 preforms in under 6 hours, a task that can take a quality team

2-3 days to accomplish with manual measurement techniques and

tools.

Target Application

The AVBIS 3000 P is designed for high volume preform manufacturers

with rigorous quality and measurement requirements. Because of its

speed and repeatability/reproducibility, the AVBIS 3000 P is ideal for

those manufacturers seeking to reduce downtime during line start-ups

and new mold qualifications, or to satisfy CPK / PPK requirements. The

consistent measurement technique of the 3000 P also allows operators

to monitor, adjust and control production processes when data is sent

to SPC software.

Due to the layout and configuration of the AVBIS 3000 P, the system is

not recommended for frequent high volume bottle measurement.

Preform Thickness Option

AVID Corporation is pleased to now offer the AVBIS 3000P with a

preform thickness option. The thickness measurement module is taken

from AVID Corporation’s THIKCHEK system and forms a “station” on

the AVBIS 3000P. While measuring thickness does add time to the

total measurement cycle, the option allows quality teams to gather

more data from one measurement tool.

AVBIS 3000 P Automated Preform Measurement System – P&P Load

Autonomous

System Loads and

Unloads Without

Operator Assistance.

Simple

Easy Measurement

and Automation

Setups. Few or No

Change Parts.

Capacity

192+ Preforms Can Be

Measured.

Versatile

Bottle-Capable.

Speed

Perform full preform

mold qualifications in

hours, not days.

AVID Corporation

222 International

Dr.

Ste. 105

Portsmouth, NH

03801

(603) 559-9700 Sales

@avidvision.com

Training

In order to ensure successful adoption of the AVBIS 3000 P at the

customer facility, customer attendance of an AVID Corporation

AVBIS training class is a requirement for system delivery. The

customer should select between 1 and 3 measurement experienced

technicians to attend a three-day training class at AVID Corporation

prior to system shipment. Given the nature of the AVBIS 3000 P,

technicians experienced with packaging measurement and

automated instrumentation are generally best users of the system.

Size Note:

The AVBIS 3000 P is a large format laboratory system. All space

constraints (including door clearances for installation) should be

taken into account when expecting delivery of the 3000 P system.

AVBIS 3000 P Technical Specifications

System Type:

Automated Vision Measurement

Feeder Type: Multi-Stage Pick & Place

Size (Base System):

90” Width, 85” Depth, 85” Height

2300mm Width, 2140mm Depth, 2160mm Height

(Options or customization may alter dimensions)

Products Measured:

Preforms

Materials Measured:

Plastics, Glass and Metal

Dimension(s) Measured:

All SPI / ISBT Standard Finishes Including (but not limited to):

Height, S, T, E, K, H, Z, X, A, D, L, W, B, F, HF, HZ, Neck Straight,

Lean, Body Diameter(s).

(Other non-standard measurements possible;

Contact AVID to discuss measurement requirements.)

Measurement Time:

- Varies with Program Setup

- Typical Measurements <35 seconds.

- Typical Cycle Time <90 seconds.

Container Size Limits:

- 15” Maximum Height

- 6” Maximum Diameter (Limitations are for standard system ONLY;

Contact AVID to discuss larger format motion controls.)

Options:

- ID “Bore” Gauge

(Measures finish ID <2.5”)

- Weight Scale

(Allows preform weight to be measured)

- Preform Thickness Measurement System

(Allows preform concentricity to be measured)

Computer / Operating System:

- Industrial PC in NEMA 2 Enclosure

- Windows XP Pro O/S

Data Export Method

- Microsoft Excel (not included)

- Ethernet Cable to Network

Units:

MM or Inches.

AV

ID C

orp

ora

tio

n