The AVBIS 3000P is a completely automated measurement
package for injected bottle preforms. The 3000 P incorporates
the capabilities and simplicity of the basic AVBIS system into an
automated preform measurement tool. The 3000 P is used in
measurement applications for large volumes of bottle preforms
to establish regular data trends, to check production after mold
change-outs and/or qualify new molds. Full mold rounds of
preforms can be loaded in a grid array rack. The “pick-and-
place” auto-feeder selects a preform from the tray for
measurement then returns the preform to the tray after
measurements are completed.
Technical
The AVBIS 3000 P is the largest laboratory system AVID
Corporation manufacturers (see specifications on the following
page), and shares the same proven optical package with other
AVBIS 3000 series variants. The pick-and-place feeder
configuration allows up to 192 preforms (larger lot sizes
possible) to be automatically handled by the system. Varying
tray hole sizes allow for preforms of various finish types and
sizes to be accommodated.
Measurement setup of the AVBIS 3000 P is similar to other
AVBIS 3000 series systems. Feeder setup for individual preform
types is simple, requiring only that the operator set the loading
positions with the touchscreen motion control setup tools.
Precise orientation on the rotary table is eliminated as the
system automatically searches for the part centerline and
finishes.
The 3000 P is designed specifically to handle preforms, however,
with some fixture changes the system can handle and measure
some bottles in a modified automatic mode (maximum of 8
parts). This flexibility allows manufacturers to perform checks
and qualifications on both their injection and blowing lines.
Other options include an ID gauge option for measuring neck finish
inner diameter (ID), an optional weight scale to perform weight during
the measurement routine, and a preform thickness option for detecting
bent core pins or resin flow issues.
Operation
Despite the complex appearance, the AVBIS 3000 P is designed to be
simple for untrained operators to use on a daily basis. An operator
loads the preforms into the correct grid array in order of cavity
number. Different sized arrays can be used to accommodate preforms
of varying diameters or varying cavity size. Once loaded, the operator
selects the preform program from a touchscreen list, and indicates the
number of preforms to be run. The operator can also indicate any
blocked-off or unused cavities in the mold that should not be tested.
Once setup, the operator presses the “Run” button. The AVBIS 3000
P’s pick-up tool indexes to the first preform in the grid and moves it to
the measurement position for vision measurement. Following all vision
measurements, the preform can be moved to an optional scale for
weight measurement and/or on to an optional thickness measurement
system to check for bent core pins. The preform is then returned to its
slot in the grid array. The pick-up tool then indexes to the next
preform.
The AVBIS 3000 P can perform a complete mold qualification on a shot
of 144 preforms in under 6 hours, a task that can take a quality team
2-3 days to accomplish with manual measurement techniques and
tools.
Target Application
The AVBIS 3000 P is designed for high volume preform manufacturers
with rigorous quality and measurement requirements. Because of its
speed and repeatability/reproducibility, the AVBIS 3000 P is ideal for
those manufacturers seeking to reduce downtime during line start-ups
and new mold qualifications, or to satisfy CPK / PPK requirements. The
consistent measurement technique of the 3000 P also allows operators
to monitor, adjust and control production processes when data is sent
to SPC software.
Due to the layout and configuration of the AVBIS 3000 P, the system is
not recommended for frequent high volume bottle measurement.
Preform Thickness Option
AVID Corporation is pleased to now offer the AVBIS 3000P with a
preform thickness option. The thickness measurement module is taken
from AVID Corporation’s THIKCHEK system and forms a “station” on
the AVBIS 3000P. While measuring thickness does add time to the
total measurement cycle, the option allows quality teams to gather
more data from one measurement tool.
AVBIS 3000 P Automated Preform Measurement System – P&P Load
Autonomous
System Loads and
Unloads Without
Operator Assistance.
Simple
Easy Measurement
and Automation
Setups. Few or No
Change Parts.
Capacity
192+ Preforms Can Be
Measured.
Versatile
Bottle-Capable.
Speed
Perform full preform
mold qualifications in
hours, not days.
AVID Corporation
222 International
Dr.
Ste. 105
Portsmouth, NH
03801
(603) 559-9700 Sales
@avidvision.com
Training
In order to ensure successful adoption of the AVBIS 3000 P at the
customer facility, customer attendance of an AVID Corporation
AVBIS training class is a requirement for system delivery. The
customer should select between 1 and 3 measurement experienced
technicians to attend a three-day training class at AVID Corporation
prior to system shipment. Given the nature of the AVBIS 3000 P,
technicians experienced with packaging measurement and
automated instrumentation are generally best users of the system.
Size Note:
The AVBIS 3000 P is a large format laboratory system. All space
constraints (including door clearances for installation) should be
taken into account when expecting delivery of the 3000 P system.
AVBIS 3000 P Technical Specifications
System Type:
Automated Vision Measurement
Feeder Type: Multi-Stage Pick & Place
Size (Base System):
90” Width, 85” Depth, 85” Height
2300mm Width, 2140mm Depth, 2160mm Height
(Options or customization may alter dimensions)
Products Measured:
Preforms
Materials Measured:
Plastics, Glass and Metal
Dimension(s) Measured:
All SPI / ISBT Standard Finishes Including (but not limited to):
Height, S, T, E, K, H, Z, X, A, D, L, W, B, F, HF, HZ, Neck Straight,
Lean, Body Diameter(s).
(Other non-standard measurements possible;
Contact AVID to discuss measurement requirements.)
Measurement Time:
- Varies with Program Setup
- Typical Measurements <35 seconds.
- Typical Cycle Time <90 seconds.
Container Size Limits:
- 15” Maximum Height
- 6” Maximum Diameter (Limitations are for standard system ONLY;
Contact AVID to discuss larger format motion controls.)
Options:
- ID “Bore” Gauge
(Measures finish ID <2.5”)
- Weight Scale
(Allows preform weight to be measured)
- Preform Thickness Measurement System
(Allows preform concentricity to be measured)
Computer / Operating System:
- Industrial PC in NEMA 2 Enclosure
- Windows XP Pro O/S
Data Export Method
- Microsoft Excel (not included)
- Ethernet Cable to Network
Units:
MM or Inches.
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