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Belanger Tunnel Equipment Quick Reference Guide REV 02

Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167 Customer Service Phone (248) 347-4700

Fax (248) 380-9681 www.vectorwash.com or www.belangerinc.com

Table of Contents

COMPONENT SPACE REQUIREMENTS 1

HYDRAULIC GUIDELINES 4

ELECTRICAL GUIDELINES 5

WATER GUIDELINES 6

MECHANICAL GUIDELINES 13

TECHNICAL TIPS 17

Site Name: Date:

Address: Technician(s):

Site Phone No.:

Belanger Tunnel Equipment Quick Reference Guide

Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167 * Customer Service Phone (248) 347-4700 * Fax (248) 380-9681 1

Component Space Requirements Tunnel Components

Component Height Width Depth / Length Working Envelope Required Clearance Air Cannon Dryers 3 Nozzle configuration 132” 164” 60” 164” width x 60” depth 90” 5 Nozzle configuration 136” 190” 70” 190” width x 70” depth 93” 7 Nozzle configuration 136” 190” 70” 190” width x 70” depth 93” In-ground Correlator Outside rail: 5-1/2”, Inside rail: 3-1/2” 120” or greater as required 32-3/4” 120” width or greater x 32-3/4" depth N/A

Neon Sticks 99” 16” 10” 90”

Over/Under Conveyor All sections: 27-1/2” All Sections: 20-1/4” Entrance/Exit sections: 10’ Center section available in 5’ & 10’ Desired System Length 13” Tire width

Photo-Eyes Receiver: 33” 4” 14” 4” x 14” Emitter: 16” 4” 14” 4” x 14”

Varies according to off-set requirement

Prep Jet Wand Assemblies 4” 8” 29” N/A N/A Pumping Station 41” 29” 24” N/A N/A Gyro Wave Wrap 146” 146” 134” 146” width x 134” depth 90”

Quad Wave Mitter 123” 146”” 84” 146” width x 84” depth Height: 90”, Width: 127”

Dimensions are all close estimates. Actual space requirements may vary slightly due to purchased options.



Component Space Requirements Tunnel Components

Component Height Width Depth / Length Working Envelope Required Clearance Rocker Spin Clean 37” 8-1/2” 35” 35” Width minimum 128”

Tire Washer 13” Retracted:: DS 38” – PS 27” DS 148”, PS 165” 145 x 172 13” maximum tire width

CTA (Chemical Tire Application) N/A Treadle Assembly 14” 45” 10” 12” Wall Mounted Tank 22-1/2” 20-1/4”” 13-1/3” 4” x 14” N/A

Titan Sticks 48” 15” 15” 15” Width clearance 152”

Triple Foam Sticks 89” 15” 15” 15” Width clearance 152”

Tunnel Signs 76” N/A 24” N/A N/A

Under Carriage/Rust Inhibitor 2” 37” 46” 37 x 46 N/A

UNIARCH 104” 131” 8” 131 x 8 90”

Wash Around 123” 146” 196” 196” Height: 90”, Width: 127”

Wave Across 126” 146” 84” Standard: 146 x 84

When followed by Rinse Arch: 146 x 116

Height: 90”, Width: 127”

Wave Full Side Washer 118” 160” 84” 160 x 84 90”

Wave Low Side Washer 56” 55” 68” 149 x 68 N/A

Wave Wrap 121” 60” 204” 204 x 170 90”

Wind Door 106” 152” 36” 36 x 128 90”




Component Space Requirements Mechanical Room and Misc. Components

Component Height Width Depth / Length Working Envelope Hydraulic Power Units 5 hp 26” 47” 18” 10 hp 26” 47” 18” 20 hp 26” 47” 18”

Titan Pumping Station 45” 32” 24”

Triple Foam Panel 34” 34” 14” N/A

SDM (Solution Delivery Module) 34” 34” 14” N/A

DCC (Dynamic Carwash Controller) 36” 36” 9” N/A

Optional Dryer Panel 36” 36” 9” N/A

Floor Treadle 5” 40-1/2” 17” N/A

Jet Pumping Station 61” 34” 33”

Reclaim System Per Site Requirements

R.O. Unit Per Site Requirements




Hydraulic Guidelines NOTE: Never run just a conveyor or any single component, this will cause the pump to over heat for

variable volume hydraulic units only.

Hydraulic Power Unit Requirements Approved Lubricants

Unit Horse Power Capacity in Gallons GPM Style Conveyor Gearbox SAE 85W140 Gear Lube

5 HP 15 6 Fixed Mitter Gearbox Mobil SHC-629 (synthetic), SHC-634, or Chevron Tegra 460

10 HP 30 15 Variable

15 HP 60 20 Variable

Hydraulic Units ISO 30 Light Hydraulic Oil, or Water Glycol products: Houghto-Safe 620, Quintolubric 702-46, Aqua Blue NEVER mix the two fluids together!

20 HP 60 30 Variable Cylinder Reservoir ISO 30 Light Hydraulic Oil

Hydraulic Requirements per Component

Gyro, Wave Wrap, Wave Full Side washer, Three Legged Wonder consume 4 GPM with Cloth, and 5 GPM with Neotex cleaning material

Wave Low Side Washer consume 2-1/2 GPM using cloth, and 3 GPM with Neotex cleaning material

Tire Washer = 6 GPM

Conveyor with 14 cubic inch motor running at 80 cars per hour = 3.2 GPM

Conveyor with 14 cubic inch motor running at 150 cars per hour) = 6 GPM

Conveyor with 18 cubic inch motor running at 60 car per hour = 3.1 GPM

Flow controls Max = 6 GPM

GPM x PSI Horse Power = GPM x PSI Approx.

1500 X 1



Electrical Guidelines Full Load AMPS (FLA) for Electric Motors Wire Conduit Sizing Guide

HP 208 VAC 230 VAC 460 VAC Wire Size (Gauge) 2 Wires 3 Wires 4 Wires 5 Wires 6 Wires 5 24.2 AMPS 22 AMPS 11 AMPS 14 1/2” Conduit 1/2” Conduit 1/2” Conduit 1/2” Conduit 1/2” Conduit

10 30.8 AMPS 28 AMPS 14 AMPS 12 1/2” Conduit 1/2” Conduit 1/2” Conduit 1/2” Conduit 1/2” Conduit

15 46.2 AMPS 42 AMPS 21 AMPS 10 1/2” Conduit 1/2” Conduit 1/2” Conduit 1/2” Conduit 3/4” Conduit

20 59.4 AMPS 54 AMPS 27 AMPS 8 1/2” Conduit 3/4” Conduit 3/4” Conduit 1” Conduit 1” Conduit

6 3/4” Conduit 1” Conduit 1” Conduit 1-1/4” Conduit 1-1/4” Conduit

4 1” Conduit 1” Conduit 1-1/4” Conduit 1-1/4” Conduit 1-1/4” Conduit

2 1” Conduit 1-1/4” Conduit 1-1/4” Conduit 1-1/2” Conduit 2” Conduit

1/0 1-1/4” Conduit 1-1/2” Conduit 2” Conduit 2” Conduit 2-1/2” Conduit

2/0 2-1/2” Conduit 2-1/2” Conduit 2” Conduit 2” Conduit 3/4” Conduit

Varies with motors. Check motor tag for specific units.

Example: 10HP Titan, 10HP Dryer 10HP Hydraulic are all different

3/0 1-1/2” Conduit 2” Conduit 2” Conduit 2-1/2” Conduit 2-1/2” Conduit

Dial Setting for Motor Starters By Voltages MOTOR

H.P. VOLTAGE

208 VOLTAGE

230 VOLTAGE

380 VOLTAGE

460 VOLTAGE

575 DIAL

COLOR 7.8 6.8 4.1 3.4 2.7 YELLOW 2HP 97.5 85 51.4 42.5 33.8 RED 11 9.6 5.8 4.8 3.9 YELLOW 3HP 137.5 120 72 60 48.8 RED

17.5 15.2 9.2 7.6 6.1 YELLOW 5HP 218.8 190 115 95 76.3 RED 25.3 22 13.3 11 9 YELLOW 7.5HP 316.3 275 166 137.5 112.5 RED 32.2 28 16.9 14 11 YELLOW 10HP 402.5 350 211 175 137.5 RED 48.3 42 25.5 21 17 YELLOW 15HP 603.8 525 317 262.5 212.5 RED 62.1 54 32.7 27 22 YELLOW 20HP 776.3 675 408 337.5 275 RED

Part Number Description Amp. Range

1ELECT-MS050 MOTOR STARTER 2.4-4 AMPS

1ELECT-MS075 MOTOR STARTER 4-6 AMPS







NOTE: Use the WHITE arrow on the contactor to set amperage.

KW x 1000Amps (3 Phase) Volts x 1.732 1 KW Hour will evaporate 3.5 lbs. of water from and at 212º F

KW x 1000 Amps (1 Phase) Volts 1 KW Hour = 3412 BTU



Water Guidelines

Example: PSI per 10 foot of pipe / BAR per 3 meters of pipe Velocity in feet per second / Velocity in meters per second

NOTE: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed system

Pressure loss, fittings (feet of pipe / meters of pipe) NOTE: All valves calculated with clean @ 60ºF / 15ºC

Schedule 40 Steel Pipe 1/2"

(13 mm) 3/4"

(19 mm) 1"

(25.4 mm) 1-1/4"

(31.8 mm) 1-1/2"

(38.1 mm) 2"

(50.8 mm) 5 GPM

(18.9 LPM) 1.10/.076

5.3/1.6

10 GPM (37.8 LPM)

4.16/.287 10.6/3.2

0.99/.068 6.0/1.8

15 GPM (56.8 LPM)

9.14/.63 15.8/4.8

2.16/.149 9.0/2.7

0.63/.043 5.6/1.7

20 GPM (75.7 LPM)

3.72/.256 12.0/3.7

1.08/.074 7.4/2.3

25 GPM (94.6 LPM)

5.74/.396 15.0/4.6

1.67/.115 9.3/2.8

0.41/.028 5.4/1.6

30 GPM (113.5 LPM)

2.37/.163 11.2/3.4

0.58/.04 6.4/2.0

40 GPM (151.4 LPM)

4.14/.285 14.9/4.5

1.01/.07 8.6/2.6

0.46/.032 6.3/1.9

50 GPM (189.2 LPM)

1.57/.108 10.7/3.3

0.71/.049 7.9/2.4

60 GPM (227.1 LPM)

2.22/.153 12.9/3.9

1.01/.07 9.5/2.9

0.29/.02 5.7/1.7

80 GPM (302.8 LPM)

3.89/.268 17.2/5.2

1.76/.121 12.6/3.8

0.49/.034 7.6/2.3

100 GPM (378.5 LPM)

2.72/.188 15.8/4.8

0.76/.052 9.6/2.9

125 GPM (473.1 LPM)

1.17/.081 11.9/3.6

150 GPM (567.7 LPM)

1.66/.114 14.4/4.4

4.16/.287 10.6/3.2

1/2" (13 mm)

3/4" (19 mm)

1" (25.4 mm)

1-1/4" (31.8 mm)

1-1/2" (38.1 mm)

2" (50.8 mm)

Tee side 4 / 1.2 5 / 1.5 6 / 1.8 7 / 2.1 8 / 2.4 12 / 3.7 90oF Ell

(23oC Ell) 1-1/2 / .5 2 / .6 2-3/4 / .8 4 / 1.2 4 / 1.2 6 / 1.8

45oF Ell (11oC Ell) 3/4 / .2 1 / .3 1-3/8 / .4 1-3/4 / .5 2 / .6 2-1/2 / .8

Male/Female Adapter 1 / .3 1-1/2 / .5 2 / .6 2-3/4 / .8 3-1/2 / 1.1 4-1/2 / 1.4



Water Guidelines




1/2" (13 mm)

3/4" (19 mm)

1" (25.4 mm)

1-1/4" (31.8 mm)

1-1/2" (38.1 mm)

2" (50.8 mm)

Tee side 4 / 1.2 5 / 1.5 6 / 1.8 7 / 2.1 8 / 2.4 12 / 3.7 90oF Ell

(23oC Ell) 1-1/2 / .5 2 / .6 2-3/4 / .8 4 / 1.2 4 / 1.2 6 / 1.8

45oF Ell (11oC Ell) 3/4 / .2 1 / .3 1-3/8 / .4 1-3/4 / .5 2 / .6 2-1/2 / .8


Schedule 80 Steel Pipe 1/2"

(13 mm) 3/4"

(19 mm) 1"

(25.4 mm) 1-1/4"

(31.8 mm) 1-1/2"

(38.1 mm) 2"

(50.8 mm) 5 GPM

(18.9 LPM) 1.63/.112

6.9/2.1

10 GPM (37.8 LPM)

5.71/.394 13.7/4.2

1.28/.088 7.4/2.3

15 GPM (56.8 LPM)

2.71/.187 11.1/3.4

0.99/.068 6.7/2.0

20 GPM (75.7 LPM)

4.63/.319 14.8/4.5

1.34/.092 8.9/2.7

25 GPM (94.6 LPM)

2.54/.175 11.2/3.4

0.49/.034 6.3/1.9

30 GPM (113.5 LPM)

2.82/.194 13.4/4.1

0.69/.048 7.5/2.3

40 GPM (151.4 LPM)

4.81/.332 17.9/5.5

1.18/.081 10.0/3.0

0.54/.037 7.3/2.2

50 GPM (189.2 LPM)

1.78/.123 12.5/3.8

0.81/.056 9.1/2.8

60 GPM (227.1 LPM)

2.5/.172 15.0/4.6

1.15/.079 10.9/3.3

0.33/.023 6.5/2.0

80 GPM (302.8 LPM)

1.96/.135 14.5/4.4

0.56/.039 8.7/2.7

100 GPM (378.5 LPM)

2.95/.203 18.2/5.5

0.84/.058 10.9/3.3

125 GPM (473.1 LPM)

1.28/.088 13.6/4.1

150 GPM (567.7 LPM)

1.79/.123 16.3/5.0

4.16/.287 10.6/3.2



Water Guidelines




Type M Copper 1/2"

(13 mm) 3/4"

(19 mm) 1"

(25.4 mm) 1-1/4"

(31.8 mm) 1-1/2"

(38.1 mm) 2"

(50.8 mm) 5 GPM

(18.9 LPM) 1.43/0.099

6.3/1.92

10 GPM (37.8 LPM)

4.9/0.34 12.6/3.84

0.89/0.061 6.2/1.89

15 GPM (56.8 LPM)

10.65/0.73 19.9/6.066

1.85/0.128 9.3/2.84

0.52/.036 5.5/1.68

20 GPM (75.7 LPM)

2.92/.2 12.5/3.81

0.87/.06 7.3/2.23

25 GPM (94.6 LPM)

4.32/.298 15.6/4.76

1.33/.092 9.2/2.8

0.49/.034 6.1/1.86

30 GPM (113.5 LPM)

1.81/.125 1.0/.31

0.68/.047 7.3/2.23

40 GPM (151.4 LPM)

3.04/.21 14.7/4.48

1.15/.079 9.8/2.99

0.51/.035 7.0/2.13

50 GPM (189.2 LPM)

1.72/.119 12.2/3.72

0.76/.052 8.8/2.68

60 GPM (227.1 LPM)

2.39/.165 14.7/4.48

1.06/.073 10.5/3.2

0.28/.019 6.1/1.86

80 GPM (302.8 LPM)

1.79/.123 14.0/4.27

0.47/.032 8.1/2.47

100 GPM (378.5 LPM)

2.67/.184 17.5/5.33

0.71/.049 10.1/3.08

125 GPM (473.1 LPM)

1.06/.073 12.6/3.84

150 GPM (567.7 LPM)

1.48/.102 15.2/4.63

1/2" (13 mm)

3/4" (19 mm)

1" (25.4 mm)

1-1/4" (31.8 mm)

1-1/2" (38.1 mm)

2" (50.8 mm)

Tee side 4 / 1.2 5 / 1.5 6 / 1.8 7 / 2.1 8 / 2.4 12 / 3.7 90oF Ell

(23oC Ell) 1-1/2 / .5 2 / .6 2-3/4 / .8 4 / 1.2 4 / 1.2 6 / 1.8

45oF Ell (11oC Ell) 3/4 / .2 1 / .3 1-3/8 / .4 1-3/4 / .5 2 / .6 2-1/2 / .8


4.16/.287 10.6/3.2



Water Guidelines




Stainless Steel Tubing (Type 304 per ASTM A269) 1/2"

(13 mm) 3/4"

(19 mm) 1"

(25.4 mm) 1-1/4"

(31.8 mm) 1-1/2"

(38.1 mm) 2"

(50.8 mm) 5 GPM

(18.9 LPM) 5.2/.359

11.0/3.35

10 GPM (37.8 LPM)

17.61/1.21 22.1/6.74

2.43/.168 9.6/2.93

15 GPM (56.8 LPM)

4.95/.341 14.4/4.39

1.06/.073 7.5/2.29

20 GPM (75.7 LPM)

1.75/.121 10.0/3.05

0.63/.043 6.5/1.98

25 GPM (94.6 LPM)

2.59/.179 12.6/3.84

0.3/.064 8.1/2.47

30 GPM (113.5 LPM)

3.57/.246 15.1/4.6

1.27/.088 9.8/2.99

0.49/.034 6.5/1.98

40 GPM (151.4 LPM)

2.11/.145 13.0/3.96

0.81/.056 8.8/2.68

50 GPM (189.2 LPM)

3.12/.215 16.3/4.97

1.19/.082 10.9/3.32

0.3/.021 6.1/1.86

60 GPM (227.1 LPM)

1.64/.113 13.0/3.96

0.41/.028 7.3/2.23

80 GPM (302.8 LPM)

2.72/.188 17.4/5.30

0.68/.047 9.7/2.96

100 GPM (378.5 LPM)

1.0/.069 12.1/3.69

125 GPM (473.1 LPM)

1.49/.103 15.2/4.63

150 GPM (567.7 LPM)

2.05/.141 18.2/5.55

1/2" (13 mm)

3/4" (19 mm)

1" (25.4 mm)

1-1/4" (31.8 mm)

1-1/2" (38.1 mm)

2" (50.8 mm)

Tee side 4 / 1.2 5 / 1.5 6 / 1.8 7 / 2.1 8 / 2.4 12 / 3.7 90oF Ell

(23oC Ell) 1-1/2 / .5 2 / .6 2-3/4 / .8 4 / 1.2 4 / 1.2 6 / 1.8

45oF Ell (11oC Ell) 3/4 / .2 1 / .3 1-3/8 / .4 1-3/4 / .5 2 / .6 2-1/2 / .8


4.16/.287 10.6/3.2



Water Guidelines




1/2" (13 mm)

3/4" (19 mm)

1" (25.4 mm)

1-1/4" (31.8 mm)

1-1/2" (38.1 mm)

2" (50.8 mm)

Tee side 4 / 1.2 5 / 1.5 6 / 1.8 7 / 2.1 8 / 2.4 12 / 3.7 90oF Ell

(23oC Ell) 1-1/2 / .5 2 / .6 2-3/4 / .8 4 / 1.2 4 / 1.2 6 / 1.8

45oF Ell (11oC Ell) 3/4 / .2 1 / .3 1-3/8 / .4 1-3/4 / .5 2 / .6 2-1/2 / .8


Hydraulic Hose 1/2"

(13 mm) 3/4"

(19 mm) 1"

(25.4 mm) 1-1/4"

(31.8 mm) 1-1/2"

(38.1 mm) 2"

(50.8 mm) 5 GPM

(18.9 LPM) 2.55/.176 8.2/2.50

0.88/.061 5.2/1.59

10 GPM (37.8 LPM)

8.6/.593 16.3/4.97

2.98/.205 10.5/3.2

1.25/.086 7.3/2.23

15 GPM (56.8 LPM)

6.06/.418 15.7/4.79

2.55/.176 10.9/3.32

0.65/.045 6.2/1.89

20 GPM (75.7 LPM)

4.22/.291 14.5/4.42

1.07/.074 8.2/2.5

25 GPM (94.6 LPM)

1.59/.110 10.2/3.11

30 GPM (113.5 LPM)

2.18/.150 12.3/3.75

0.32/.022 5.4/1.65

40 GPM (151.4 LPM)

3.61/.249 16.3/4.97

0.52/.036 7.3/2.23

50 GPM (189.2 LPM)

0.78/.054 9.1/2.77

0.19/.013 5.1/1.55

60 GPM (227.1 LPM)

1.07/.074 10.9/3.32

0.27/.019 6.1/1.86

80 GPM (302.8 LPM)

1.77/.122 14.5/4.42

0.45/.031 8.2/2.50

100 GPM (378.5 LPM)

0.66/.046 10.2/3.11

125 GPM (473.1 LPM)

0.98/.068 12.8/3.90

150 GPM (567.7 LPM)

1.35/.093 15.3/4.66

4.16/.287 10.6/3.2



Water Guidelines

Nozzle Flow Rate – Gallons Per Minute (GPM) Nozzle Pressure - PSI Nozzle

Size* Orifice

Diameter (Inch) 40 100 250 500 600 700 800 1,000 1,200 1,500 2,000 2,500 3,000 3,500 4,000

1 .026 .10 .16 .25 .35 .38 .41 .44 .50 .54 .61 .72 .78 .88 .95 1.00 1.5 .031 .15 .24 .38 .53 .58 .63 .67 .75 .82 .92 1.10 1.20 1.30 1.40 1.50 2 .036 .20 .32 .50 .71 .77 .84 .89 1.0 1.1 1.20 1.40 1.60 1.70 1.90 2.00

2.5 .040 .25 .40 .59 .88 .99 1.07 1.14 1.25 1.35 1.5 1.7 2.0 2.2 2.4 2.50 3 .043 .30 .47 .69 1.10 1.20 1.30 1.40 1.5 1.65 1.80 2.10 2.40 2.60 2.80 3.00

3.5 .048 .35 .55 .71 1.25 1.40 1.50 1.60 1.75 1.93 2.15 2.45 2.8 3.15 3.3 3.50 4 .052 .40 .63 1.00 1.40 1.60 1.70 1.80 2.0 2.2 2.50 2.80 3.20 3.50 3.80 4.00

4.5 .055 .45 .71 1.10 1.60 1.70 1.90 2.00 2.3 2.4 2.80 3.20 3.60 3.90 4.30 4.50 5 .057 .50 .79 1.30 1.80 1.90 2.10 2.20 2.5 2.8 3.10 3.50 4.00 4.40 4.70 5.00

5.5 .060 .55 .87 1.40 1.90 2.10 2.30 2.50 2.8 3.0 3.40 3.90 4.40 4.80 5.20 5.50 6 .062 .60 .95 1.50 2.10 2.30 2.50 2.70 3.0 3.2 3.70 4.20 4.70 5.20 5.60 6.00

6.5 .064 .65 1.00 1.70 2.30 2.50 2.70 2.90 3.3 3.6 4.00 4.60 5.10 5.60 6.00 6.50 7 .067 .70 1.10 1.80 2.50 2.70 2.90 3.10 3.5 3.8 4.30 4.90 5.50 6.10 6.60 7.00

7.5 .070 .75 1.20 1.90 2.70 2.90 3.10 3.40 3.8 4.1 4.60 5.30 5.90 6.50 7.00 7.50 8 .072 .80 1.30 2.00 2.80 3.10 3.40 3.60 4.0 4.4 4.90 5.70 6.30 6.90 7.50 8.00

8.5 .074 .85 1.30 2.20 3.00 3.30 3.60 3.80 4.3 4.6 5.30 6.00 6.70 7.40 8.00 8.50 9 .076 .90 1.40 2.30 3.20 3.50 3.80 4.00 4.5 5.0 5.50 6.40 7.10 7.80 8.50 9.00

10 .080 1.00 1.60 2.50 3.50 3.90 4.20 4.50 5.0 5.4 6.10 7.10 7.90 8.70 9.40 10.00 12 .087 1.20 1.90 3.00 4.20 4.60 5.00 5.40 6.0 6.4 7.30 8.40 9.50 10.40 11.20 12.00 14 .091 1.40 2.23 3.52 4.90 5.40 5.90 6.30 7.0 7.6 8.60 9.90 11.10 12.10 13.1 14.00 15 .094 1.50 2.40 3.80 5.30 5.80 6.40 6.80 7.5 8.2 9.20 10.60 12.00 12.90 14.00 15.00 20 .109 2.00 3.20 5.00 7.10 7.70 8.40 8.90 10.0 10.8 12.30 14.10 15.80 17.30 18.80 20.00 30 .141 3.00 4.70 7.50 10.60 11.60 12.80 13.60 15.00 16.40 18.40 21.20 24.00 26.00 28.00 30.00 40 .156 4.00 6.30 10.00 14.20 15.60 16.80 18.00 20.00 21.60 24.40 28.4 32.00 34.80 37.60 40.00

*A commonly used standard for nozzle size is the “nozzle number” which is equivalent to the nozzle capacity in GPM at 40 PSI. Spray angle does not affect nozzle volume. Example: 5 GPM at 1500 PSI is an 8.0 nozzle

Standard Designation for stainless “meg” nozzles:

25 06

SPRAY ANGLE NOZZLE SIZE

Spray Angle Available: 0º, 15º, 25º, 40º, 60º

Nozzle Sizes Available: 1, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5

7, 7.5, 8, 8.5, 9, 10, 12, 14, 15, 20, 30

Standard Designation plastic nozzles:

06 E 25

NOZZLE SIZE SPRAY ANGLE

Spray Angle Available: 0º, 15º, 25º, 40º, 60º

Nozzle Sizes Available: 1, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5

7, 7.5, 8, 8.5, 9, 10, 12, 14, 15, 20, 30

Nozzle & Wash Tips When ordering spray nozzles you need to identify spray angle and nozzle size.



Water Guidelines

Miscellaneous One gallon of fresh water 8.333 lbs. One cubic foot of water 7.48 gallons One cubic foot of water (at 39.2º F maximum density) 62.428 lbs. One cubic foot of water (at 212º F – boiling point) 59.83 lbs. One U.S. Gallon 231 cubic inches The capacity of a cylinder in gallons is equal to the length in inches multiplied by the square of the diameter in inches x .0034 A water column one foot high exerts a pressure of .4333 pounds per square inch Doubling the diameter of a pipe increases its capacity four times

1 Grain per gallon = 17.1 parts per million Water expands 4.34% heated from 40º to 212º

Round Pipe Sizes Diameter In inches

Area in Square Inches

Diameter In Inches

Area in Square Inches

3 7.06 17 226.98 4 12.56 18 254.47 5 19.63 19 283.53 6 28.27 20 314.16 7 38.48 21 346.36 8 50.26 22 380.13 9 63.61 23 415.48

10 78.54 24 452.39 11 95.03 25 490.87 12 113.10 26 530.93 13 132.73 27 572.56 14 153.94 28 615.75 15 176.71 29 660.52 16 201.06 30 706.86

pH above below

7.0 alkaline7.0 neutral7.0 acid



Mechanical Guidelines

METRIC FASTENERS USING NEVER SEIZE COMPOUND (REGULAR GRADE) METRIC BLUE FINISH

CLASS 10.9 CLASS 12.9 CLASS 10.9 CLASS 12.9 TORQUE VALUES TORQUE VALUES TORQUE VALUES TORQUE VALUES

SIZE MIN TARGET MAX MIN TARGET MAX MIN TARGET MAX MIN TARGET MAX m6 X 1.0 9 10 12 11 12 14 13 16 19 16 19 23 m8 X 1.25 22 25 28 26 30 33 27 39 47 38 46 55 m10 X 1.5 44 50 56 51 59 66 64 77 92 75 90 108 m12 X 1.75 76 87 98 89 102 115 113 135 162 131 157 188 m16 X 2 190 217 244 222 254 285 278 334 401 325 390 468 m20 X 2.5 370 423 476 433 494 556 543 651 781 634 761 913 m24 X 3 640 731 823 748 855 961 938 1125 1350 1096 1315 1578 m30 x 3.5 1271 1453 1634 1486 1698 1910 1863 2235 2682 2177 2612 3134 m36 x 4 2221 2539 2856 2596 2967 3338 3255 3906 4687 3804 4565 5478 m42 x 4.5 3553 4061 4568 4152 4745 5339 5206 6247 7496 6084 7301 8761 m48 x 5 5329 6091 6852 6228 7118 8008 7808 9370 11244 9126 10951 13141

Torque values in Newton Meters for Metric Fasteners (Target Torque @ 80% Proof Load)

INCH FASTENERS USING NEVER SEIZE COMPOUND (REGULAR GRADE) PLAIN FINISH

GRADE 5 GRADE 8 GRADE 5 GRADE 8 TORQUE VALUES TORQUE VALUES TORQUE VALUES TORQUE VALUES

SIZE MIN TARGET MAX MIN TARGET MAX MIN TARGET MAX MIN TARGET MAX (1/4)-20 5 6 7 7 8 9 8 9 10 11 13 14 (3/8)-16 19 21 24 26 30 34 29 33 37 41 47 52 (1/2)-13 46 52 59 65 74 83 70 80 91 99 114 128 (5/8)-11 91 104 117 129 147 165 140 160 180 198 226 254 (3/4)-10 161 185 208 228 261 293 248 284 319 351 401 451 (1)-8 391 446 502 551 630 709 601 687 773 848 970 1091 (1-1/4)-7 680 777 874 1102 1260 1417 1046 1195 1345 1696 1938 2180 (1-1/2)-6 1183 1352 1521 1918 2192 2466 1820 2079 2339 2951 3372 3794 (1-3/4)-5 1387 1585 1783 3026 3458 3890 2134 2438 2743 4655 5320 5985 (2)-4.5 2085 2383 2681 4550 5200 5850 3208 3667 4125 7000 8000 9000 (2-1/2)-4 4171 4767 5363 9100 10400 11700 6417 7333 8250 14000 16000 18000 (3)-4 7470 8537 9604 14261 16298 18335 11492 13134 14776 21940 25074 28208

Torque values in Foot Pounds for Inch Fasteners (Target Torque @ 80% Proof Load)




TAP DRILL SIZES TAP SIZE

DRILL SIZE

PROBABLE % THREAD

TAP SIZE

DRILL SIZE

PROBABLE % THREAD

TAP SIZE

DRILL SIZE PROBABLE % THREAD

0-80 3/64 71-81 10-32 21 68-76 5/8-18 37/64 58-65 M1.6 x .35 1.25 mm 69-77 M5 x .8 4.2 mm 69-77 M16 x 2 35/64 76-81

1-64 53 59-67 12-24 16 66-72 3/4-10 21/32 68-72 M2 x .4 1/16 72-79 12-28 15 70-78 3/4-16 11/16 71-77

1-72 53 67-75 M6 x 1 10 76-84 M20 x 2.5 11/16 74-78 2-56 50 62-69 1/4-20 7 70-75 7/8-9 49/64 72-76 2-64 50 70-79 1/4-28 3 72-80 7/8-14 13/16 62-67

M2.5 x .45 2.05 mm 69-77 5/16-18 F 72-77 M24 x 3 53/64 72-76 3-48 5/64 70-77 5/16-24 1 67-75 1-8 7/8 73-77 3-56 46 69-78 M8 x 1.25 6.7 mm 74-80 1-12 59/64 67-72 4-40 43 65-71 3/8-16 5/16 72-77 1-14 15/16 61-67 4-48 42 61-68 3/8-24 Q 71-79 1-1/8-7 63/64 72-76

M3 x .5 40 70-79 M10 x 1.5 8.4 mm 76-82 1-1/8-12 1-3/64 66-72 5-40 38 65-72 7/16-14 U 70-75 M30 x 3.5 1-3/64* 75 5-44 37 63-71 7/16-20 25/64 65-72 1-1/4-7 1-7/64* 76

M3.5 x .6 33 72-81 M12 x 1.75 13/32 69-74 1-1/4-12 1-11/64* 72 6-32 36 71-78 1/2-13 27/64 73-78 1-3/8-6 1-7/32* 72 6-40 33 69-77 1/2-20 39/64 65-72 1-3/8-12 1-19/64* 72

M4 x .7 3.25 mm 74-82 M14 x 2 15/32 76-81 M36 x 4 1-1/4* 82 8-32 29 62-69 9/16-12 31/64 68-72 1-1/2-6 1-11/32* 72 8-36 29 70-78 9/16-18 33/64 58-65 1-1/2-12 1-27/64* 72 10-24 25 69-75 5/8-11 17/32 75-79

*REAMING RECOMMENDED

PIPE TAP DRILL SIZES TAP SIZE

TAPER PIPE NPT & NPTF

DECIMAL EQUIVALENT

STRAIGHT PIPE NPS

DECIMAL EQUIVALENT

1/8--27 R .3390 11/32 .3438 1/4 --18 7/16 .4375 29/64 .4531 3/8--18 37/64 .5781 37/64 .5781 1/2 --14 45/64 .7031 23/32 7188 3/4 --14 59/64 .9219 59/64 .9219

1--11-1/2 1-5/32 1.1562 1-5/32 1.1562 1-1/4--11-1/2 1-1/2 1.5000 1-1/2 1.5000 1-1/2--11-1/2 1-47/64 1.7344 1-3/4 1.7500

2--11-1/2 2-7/32 2.2188 2-7/32 2.2188 2-1/2--8 2-41/64 2.6406 2-21/32 2.6562

3--8 3-17/64 3.2656 --- ---




Motor / Gearbox Assembly Matrix Equipment Gearbox Motor Volt Hz HP

QUAD-386 1GEABX525 (40:1) 1MOTOR-EL672 380V 60Hz 2HP QUAD-50 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP QUAD-60 1GEABX525 (40:1) 1MOTOR-EL671 STDV 60Hz 2HP QUAD-75 1GEABX525 (40:1) 1MOTOR-EL701 575V 60Hz 2HP TLW-386 (BOOMS) 1GEABX319 (18:1) 1MOTOR-EL672 380V 60Hz 2HP TLW-386 (MITTER) 1GEABX525 (40:1) 1MOTOR-EL672 380V 60Hz 2HP TLW-50 (BOOMS) 1GEABX296 (15:1) 1MOTOR-EL671 STDV 50Hz 2HP TLW-50 (MITTER) 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP TLW-60 (BOOMS) 1GEABX319 (18:1) 1MOTOR-EL671 STDV 60Hz 2HP TLW-60 (MITTER) 1GEABX525 (40:1) 1MOTOR-EL671 STDV 60Hz 2HP TLW-75 (BOOMS) 1GEABX319 (18:1) 1MOTOR-EL701 575V 60Hz 2HP TLW-75 (MITTER) 1GEABX525 (40:1) 1MOTOR-EL701 575V 60Hz 2HP TLW-HYD-386 1GEABX525 (40:1) 1MOTOR-EL672 380V 60Hz 2HP TLW-HYD-386-CP 1GEABX525 (40:1) 1MOTOR-EL672 380V 60Hz 2HP TLW-HYD-50 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP TLW-HYD-50-CP 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP TLW-HYD-60 1GEABX525 (40:1) 1MOTOR-EL671 STDV 60Hz 2HP TLW-HYD-75 1GEABX525 (40:1) 1MOTOR-EL701 575V 60Hz 2HP TWIN-50 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP TWIN-60 1GEABX525 (40:1) 1MOTOR-EL671 STDV 60Hz 2HP TWIN-386 1GEABX525 (40:1) 1MOTOR-EL672 380V 60Hz 2HP TWIN-75 1GEABX525 (40:1) 1MOTOR-EL701 575V 60Hz 2HP WAC-50 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP WAC-60 1GEABX525 (40:1) 1MOTOR-EL671 STDV 60Hz 2HP WAC-386 1GEABX525 (40:1) 1MOTOR-EL672 380V 60Hz 2HP WAC-75 1GEABX525 (40:1) 1MOTOR-EL701 575V 60Hz 2HP

Pneumatic Guidelines Length in Feet

Air Flow (CFM) 50 100 200 300

1-5 1/2” 1/2” 1/2” 1/2”

6-10 1/2” 3/4” 3/4” 3/4”

11-15 3/4” 3/4” 3/4” 3/4”

16-20 3/4” 3/4” 3/4” 3/4”

21-25 3/4” 3/4” 1” 1”

26-30 3/4” 3/4” 1” 1”

31-35 3/4” 1” 1” 1”

36-40 1” 1” 1” 1”

41-59 1” 1” 1” 1”

60-79 1” 1” 1-1/4” 1-1/4”

80-100 1-1/4” 1-1/4” 1-1/2” 1-1/2”




Dollie Spacing Conveyor Length in Feet 3’ 6” 7’ 4”

30 18 9 25 20 10 40 23 11 45 26 13 50 29 14 55 32 16 60 35 17

Calculating Conveyor Dollie Requirements

Length of conveyor x 2 / Dollie spacing = number of Dollies required

Example: 45’ x 2 / 3’6” spacing = 26 dollies

NOTE: Round up to next whole number

65 38 18 70 40 20 75 43 21 80 46 22 85 49 24 90 52 25 95 55 26

100 58 28

How to Calculate chain speed in Cars/Hours

(3600 seconds in an hour) / (seconds required for chain to travel 20ft)

Example: 3600 in an hour / 70 seconds for chain to travel 20ft = 52 vehicles per hour

NOTE: Round up to next whole number

105 60 29 Impeller Rotation Guide (Front View Shown) 110 63 31 115 66 32 120 69 33 125 72 35 130 75 36 135 78 37 140 80 39 145 83 40 150 86 41 155 89 43

Counter Clockwise (CCW)

Clockwise (CW)

160 92 44

3” From Nozzle

12” From Nozzle

24” From Nozzle

36” From Nozzle

48” From Nozzle

60” From Nozzle

72” From Nozzle

10HP Premium Impeller 14200 14000 13800 12400 11300 9800 8500

Impact lbs. of force on 1 sq. ft. 31.5 30 26 24 18 16 14



Technical Tips

DECIMAL EQUIVALENTS DRILL SIZE

mm DECIMAL INCHES

DRILL SIZE

mm DECIMAL INCHES

DRILL SIZE

mm DECIMAL INCHES

DRILL SIZE

mm DECIMAL INCHES

--- 0.10 .0039 45 2.08 .0820 5 5.22 .2055 7/16 11.11 .4375 --- 0.20 .0079 44 2.18 .0860 4 5.31 .2090 29/64 11.51 .4531 --- 0.25 .0098 43 2.26 .0890 3 5.41 .2130 15/32 11.91 .4688 --- 0.30 .0118 42 2.37 .0935 7/32 5.56 .2188 --- 12.00 .4724 80 0.34 .0135 3/32 2.38 .0938 2 5.61 .2210 31/64 12.30 .4844 79 0.37 .0145 41 2.44 .0960 1 5.79 .2280 1/2 12.70 .5000

1/64 0.40 .0156 40 2.50 .0980 A 5.94 .2340 --- 13.00 .5118 78 0.41 .0160 39 2.53 .0995 15/64 5.95 .2344 33/64 13.10 .5156 77 0.46 .0180 38 2.58 .1015 --- 6.00 .2362 17/32 13.49 .5312 --- 0.50 .0197 37 2.64 .1040 B 6.05 .2380 35/64 13.89 .5469 76 0.51 .0200 36 2.71 .1065 C 6.15 .2420 --- 14.00 .5512 75 0.53 .0210 7/64 2.78 .1094 D 6.25 .2460 9/16 14.29 .5625 74 0.57 .0225 35 2.79 .1100 1/4 6.35 .2500 37/64 14.68 .5781 --- 0.60 .0236 34 2.82 .1110 E 6.35 .2500 --- 15.00 .5906 73 0.61 .0240 33 2.87 .1130 F 6.53 .2570 19/32 15.08 .5938 72 0.64 .0250 32 2.95 .1160 G 6.63 .2610 39/64 15.48 .6094 71 0.66 .0260 --- 3.00 .1181 17/64 6.75 .2656 5/8 15.88 .6250 --- 0.70 .0276 31 3.05 .1200 H 6.76 .2660 --- 16.00 .6299 70 0.71 .0280 1/8 3.18 .1250 I 6.91 .2720 41/64 16.27 .6406 69 0.74 .0292 30 3.26 .1285 --- 7.00 .2756 21/32 16.67 .6562 --- 0.75 .0295 29 3.45 .1360 J 7.04 .2770 --- 17.00 .6693 68 0.79 .0310 28 3.57 .1405 K 7.14 .2810 43/64 17.07 .6719

1/32 0.79 .0313 9/64 3.57 .1406 9/32 7.14 .2812 11/16 17.46 .6875 --- 0.80 .0315 27 3.66 .1440 L 7.37 .2900 45/64 17.86 .7031 67 0.81 .0320 26 3.73 .1470 M 7.49 .2950 --- 18.00 .7087 66 0.84 .0330 25 3.80 .1495 19/64 7.54 .2969 23/32 18.26 .7188 65 0.89 .0350 24 3.86 .1520 N 7.67 .3020 47/64 18.65 .7344 --- 0.90 .0354 23 3.91 .1540 5/16 7.94 .3125 --- 19.00 .7480 64 0.91 .0360 5/32 3.97 .1562 --- 8.00 .3150 3/4 19.05 .7500 63 0.94 .0370 22 3.99 .1570 O 8.03 .3160 49/64 19.45 .7656 62 0.97 .0380 --- 4.00 .1575 P 8.20 .3230 25/32 19.84 .7812 61 0.99 .0390 21 4.04 .1590 21/64 8.33 .3281 --- 20.00 .7874 --- 1.00 .0394 20 4.09 .1610 Q 8.43 .3320 51/64 20.24 .7969 60 1.02 .0400 19 4.22 .1660 R 8.61 .3390 13/16 20.64 .8125 59 1.04 .0410 18 4.31 .1695 11/32 8.73 .3438 --- 21.00 .8268 58 1.07 .0420 11/64 4.37 .1719 S 8.84 .3480 53/64 21.03 .8281 57 1.09 .0430 17 4.39 .1730 --- 9.00 .3543 27/32 21.43 .8438 56 1.18 .0465 16 4.50 .1770 T 9.09 .3580 55/64 21.84 .8594

3/64 1.19 .0469 15 4.57 .1800 23/64 9.13 .3594 --- 22.00 .8661 55 1.32 .0520 14 4.62 .1820 U 9.35 .3680 7/8 22.23 .8750 54 1.40 .0550 13 4.70 .1850 3/8 9.53 .3750 57/64 22.62 .8906 53 1.51 .0595 3/16 4.76 .1875 V 9.56 .3770 --- 23.00 .9055

1/16 1.59 .0625 12 4.80 .1890 W 9.80 .3860 29/32 23.02 .9062 52 1.61 .0635 11 4.85 .1910 25/64 9.92 .3906 59/64 23.42 .9219 51 1.70 .0670 10 4.91 .1935 --- 10.00 .3937 15/16 23.81 .9375 50 1.78 .0700 9 4.98 .1960 X 10.08 .3970 --- 24.00 .9449 49 1.85 .0730 --- 5.00 .1968 Y 10.26 .4040 61/64 24.21 .9531 48 1.93 .0760 8 5.05 .1990 13/32 10.32 .4062 31/32 24.61 .9688

5/64 1.98 .0781 7 5.11 .2010 Z 10.49 .4130 --- 25.00 .9842 47 1.99 .0785 13/64 5.16 .2031 27/64 10.72 .4219 63/64 25.00 .9844 --- 2.00 .0787 6 5.18 .2040 --- 11.00 .4331 1” 25.40 1.0000 46 2.06 .0810

Metric Conversions Multiply By To Obtain Fahrenheit 5/9 (after subtracting 32) Celsius (Cel)

Celsius 9/5 (then add 32) Fahrenheit

Ounces 28 Gram (g)

Gram .035 Ounce (oz.)

Pound (lb.) 0.45 Kilogram (kg)

Kilogram (kg) 2.2 Pound (lb.)

Gallon (gal.) 3.8 Liter (l)

Liter (l) 0.26 Gallon (gal.)

Inch (In.) 2.5 Centimeter (cm)

Centimeter (cm) .4 Inch (In.)



Technical Tips AirCannon™ Dryer noise level readings

The following pages contain noise level readings for the Belanger AirCannon Dryers. The readings were taken at Mr. Glow car wash in Northville, MI. Non-silencer readings were taken at approximately 10:00 am Silencer readings were taken at approximately 3:00 pm. There was a noticeable increase in road (traffic) noise in the afternoon that may influence the silencer readings. Nevertheless, this may be indicative of real world applications. It should also be noted that the construction materials (hard fiberglass re-enforced plastic) used for the interior of this wash reflect sound well and do nothing to attenuate sound. A well thought through building constructions as well as appropriate landscaping techniques would offer a reduction in sound level leaving the premises. Included are readings for three, five and seven nozzle configurations. The first set of numbers is without silencers and the second set of numbers are with silencers. Readings were taken at ten foot intervals, starting at zero and continuing through one hundred feet. The zero location that was selected was the mid point between the first expansion framework and the last expansion frame, in respect to tunnel length. The end of the building was at the thirty foot mark. All measurements taken beyond the thirty foot mark indicate measurements taken outside of the building.

AMBIENT DATA:

Date: 7/10/1998

Temperature: 85ºF

Barometer: 30.01

Humidity: 54.0%



Technical Tips AirCannon™ Dryer noise level readings

3 AirCannon fixed nozzle Reading without Silencers

Distance Noise Level (Dba) 0 ft. 100.0

10 ft. 96.5 20 ft. 95.0 30 ft. 94.0 40 ft. 88.0 50 ft. 84.0 60 ft. 81.0 70 ft. 78.0 80 ft. 77.0 90 ft. 75.5

100 ft. 75.5




100 ft. 78.5




100 ft. 81.5

3 AirCannon fixed nozzle Reading with Silencers



100 ft. 72.0




100 ft. 75.0




100 ft. 76.5

End of Building

End of Building

End of Building



Technical Tips Wheel Rotation Guidelines

Tunnel Quick Reference Guide 1MANUL000

Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167 Customer Service Phone (248) 347-4700 * Fax (248) 380-9681

belanger tunnel equipment quick...belanger tunnel equipment quick reference guide ... belanger...

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