beran apm720 monitoring system
DESCRIPTION
The APM720 is a fantastic value in monitoring for your vital rotating machinery. It will be difficult to find a competing 16 channel system (plus 4 independent speed channels) that compares with the features of the APM720. It is equipped to handle all types of vibration sensor signals, RPM signals and many process variable signals. The APM720 is an excellent foundational instrument for a remote monitoring system. The APM720 is also an excellent choice for monitoring mobile equipment in mining operations due to it's compact "footprint", flexible power options and event trigger capability.TRANSCRIPT
PlantProtech 720Advanced Plant Monitor
Duncan Affleck
Senior Sales Engineer
Edited for USA by Skip Hartman, MachineryWatch
Page 2
Our Market Research Found:-
• Critical Balance of Plant (BOP) equipment is often not monitored
• Route based monitoring with portable instruments is sometime used
• BOP items do not require Beran PlantProtech 766/8 Analyzer’s features
• BOP items often utilize rolling element bearings
• BOP Machines may not have RPM reference
• Users need to review long term trends
Cooling Water Pump
Page 3
We have developed a data acquisition system to:-
• Monitor critical BOP machines
• Fill the monitoring gap between large machinery and plant items on monthly walk around routes
• Operate stand alone or networked
• Monitor rolling element bearings
• Perform long term data trending
• Capture FFTs and time waveforms
• Be used by plant engineers and technology centers
• Be integrated into Beran PlantProtech Vision Software
• Be used for remote monitoring applications
Page 4
Condition Monitoring of Critical Assets
• Strategic Important Assets
(Turbines / MBFP / SSBFP)
Monitored by Beran Systems (766/8)
Criticality based on loss of production
• Operational Plant Assets (BOP)
Large quantity of rotating machinery required for generation
Typically covered by walk around routines
$$$ HIGH
Criticality to production
$$$ LOW
Page 5
Condition Monitoring of Critical Assets
• Strategic Important Assets
(Turbines / MBFP / SSBFP)
Monitored by Beran Systems (766/8)
Criticality based on loss of production
• Operational Plant Assets (BOP)
Large quantity of rotating machinery required for generation
Typically covered by walk around routines
$$$ HIGH
Criticality to production
$$$ LOW
Reviewing machines and operational requirements has identified the need to monitor more often more plant items
to ensure continued operation of the whole plant
Page 6
Beran PlantProtech 720 Advanced Plant Monitor
Page 7
Beran 720 Internal Architecture
InputDisplay
Keyboard
USB
Ethernet
Alarm Relays
Power Supply
PSU Monitor
CPU
SignalProcessing
Buffering
Conditioning andOverrange Detect
TempSensor
Conversion
Output(Volts)
InputConditioning andOverrange Detect
Conversion
InputConditioning andOverrange Detect
Conversion
InputConditioning andOverrange Detect
Conversion
InputConditioning andOverrange Detect
Conversion
InputConditioning andOverrange Detect
Conversion
InputConditioning andOverrange Detect
Conversion
InputConditioning andOverrange Detect
Conversion
InputConditioning andOverrange Detect
Conversion
InputConditioning andOverrange Detect
Conversion
InputConditioning andOverrange Detect
Conversion
Speed 4
Speed 3
Speed 2
Speed 1
Signal 1
Signal 2
Signal 3
Signal 4
Signal 5
Signal 6
Signal 16
{Repeats for Channels 7 to 15}
24V DC
• 16 Parallel Dynamic Input
Channels, each –24 bit ADC per channel
–20 kHz Bandwidth
–Measure D.C. Level (Gap/Bias Voltage)
–± 24V peak to peak range
–Current Excitation (IEPE)
• 4 Speed Input Channels
–Speed Measurement
–D.C. Level
–60V peak to peak range
• Internal 4GB Flash Drive
Page 8
Inside the PlantProtech 720 APM
Main board performing all measurements
FPGA for digital signal processing
Processor module and storage
Internal cooling fan
Page 9
Full Multi-Channel Parallel Data Acquisition by the 720 APM
• Parallel measurement of 20 channels:-
-16 Vibration or process channels + speed
-RMS Levels (compliance with ISO 10816 and 7919)
-Peak to Peak Levels (for displacement)
• Bias Voltage and/or Gap Measurement
–Asynchronous Time Domain, including speed inputs
–Synchronous Time Domain (phase coherent)
–Enveloped/demodulated Time Domain
Page 10
Local Alarming Displays and Outputs
• Local alarm displays on the front panel
• Alarms programmed to any one or more of nine voltage free relay outputs
• Alarm based on RMS, pk-pk, dc, or speed levels
• Both latching and non-latching alarms
• Internal alarm history log
Page 11
Installation – Stand Alone Surveillance Mode
• All data processed and stored internally in Beran 720 APM
• Viewed using Beran PlantProtech Vision Software
Machine APM Engineers PC
Local traffic light and LCD displays show alarm activations
• Data transfer via USB stick to engineer’s PC
Page 12
Installation – Stand Alone Surveillance Mode – down load to laptop
• Viewed using Beran PlantProtech Vision Software
Machine APM Engineers PC
Local traffic light and LCD displays show alarm activations
Data transfer via Ethernet to engineer’s Laptop
Page 13
Direct connection to Scada/DCS Systems via Open Interface
• Open Interface using Web Services Protocol• Control Beran 720 Units• Transfers data to other systems, such as Scada/DCS• Using web services SOAP interface (Java, VB.Net, C#)
Get Data
Module Module1 Sub Main() Dim service As New APMService.ServicePortTypeClient("Service", "http://localhost:80") Dim config As New APMService.configuration config = service.getConfiguration Dim myLevels As APMService.currentLevels Do myLevels = service.getCurrentLevels Console.WriteLine(String.Format("Input channel 1 {0} overall level rms: {1} {2} rms", config.channelConfig(0).channelName, myLevels.overallLevelsRms(0).ToString, config.channelConfig(0).vibrationTransducerUnits.ToString)) Loop End SubEnd Module
Data
Page 14
Fully Networked Installation Automatically Downloads All Data
• All data processed and stored internally in Beran 720 APM
• Beran software downloads at user set periods
• Data stored in Beran PlantProtech PC BaseStation
• Viewed using Beran PlantProtech Vision Software
Machine APM Server Networked PCs
Page 15
Measurement Regimes based on event, magnitude or time/date
Machine Acquisition Exception
1x Tacho Input
2x Accel Inputs
Level Measurement
Every 5Minutes
FFT EveryHour
ISO LevelVibration Alarms
Alarm Logging
RateEvery 30 Seconds
Fan
Speed
Y
X
Machine Acquisition Exception
All data stored within 720APM until transferred through Ethernet or USB
Page 16
Easy To Use Configuration Menus
Page 17
Factory Cooling Pump Example
• Installed Beran 720 APM on a factory cooling pump
• 2 accelerometers, no speed
• Data acquisition:-
–Acquire and store overall and peak-peak values every 5 minutes
–Acquire and store FFT every hour
Page 18
Data TrendsOverall levels and Averaged FFTs
Page 19
Software Version 1 – Release December 2011
Integrated with Beran PlantProtech Vision Software Beran 720 APM configuration software interface 720 APM displays levels and alarms Configurations can be exported and imported Internal data storage, including levels and alarms Real time data displays Demodulated Data
Real time domain, FFT, historic time domain, historic FFT, level for trending
USB data export to CSV format Built in self test Field upgradeable firmware via USB stick
Page 20
Software Version 2 – Release December 2013
Additional functionality including:-
Synchronous DataReal time domain, FFT, historic time domain, historic FFT, level for trending
USB data export in Beran format
FFT averaging
Cepstrum
SMAX
FFT banding
Page 21
Cost of Beran 720 Advanced Plant Monitor
• The Beran 720 Advanced Plant Monitor configured with
-16 Input channels
-4 speeds
-$12,500 for single unit (enclosure option available, if needed)
• Supported by updates to:-
-Beran PlantProtech Vision Software
-Beran PlantProtech PC BaseStation
-Beran PlantProtech AutoArchiver
Page 22
Long Term Support
• Designed to be a swap out component
–Configurations are stored on PC which can be reloaded if required
• Return to manufacturer for repair
• Optional onsite Beran Engineer to perform calibration and health check
• Internal software updates via USB stick
• Costs based on scope of supply and quantity installed
Page 23
Beran PlantProtech 720 Advanced Plant Monitor
Contact Skip Hartman at MachineryWatchTo discuss your application andGet a price quote
[email protected](804) 878-1926