beyond wip limits (lean kanban tour edition)

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Beyond WIP limits Pawel Brodzinski @pawelbrodzinski

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Page 1: Beyond WIP Limits (Lean Kanban Tour Edition)

Beyond WIP limits

Pawel Brodzinski

@pawelbrodzinski

Page 2: Beyond WIP Limits (Lean Kanban Tour Edition)

Hi, I’m Pawel

VSoft http://vsoft.pl

Software Project Management http://blog.brodzinski.com

Twitter @pawelbrodzinski

Page 3: Beyond WIP Limits (Lean Kanban Tour Edition)

Once upon a time…

Page 4: Beyond WIP Limits (Lean Kanban Tour Edition)
Page 5: Beyond WIP Limits (Lean Kanban Tour Edition)
Page 6: Beyond WIP Limits (Lean Kanban Tour Edition)

Why?

Page 7: Beyond WIP Limits (Lean Kanban Tour Edition)

100% utilization

Page 8: Beyond WIP Limits (Lean Kanban Tour Edition)

Cost of multitasking

Source: Gerald Weinberg, Quality Software Management: Vol. 1 System Thinking

Page 9: Beyond WIP Limits (Lean Kanban Tour Edition)

Time to market

Page 10: Beyond WIP Limits (Lean Kanban Tour Edition)

Catching up UM… HOW DOES THIS DARN CODE WORK,

AGAIN?

Page 11: Beyond WIP Limits (Lean Kanban Tour Edition)

More mistakes

Source: E. Ophir, C. Nass, A. Wagner: Cognitive control in media multitaskers

Page 12: Beyond WIP Limits (Lean Kanban Tour Edition)

On a highway

Page 13: Beyond WIP Limits (Lean Kanban Tour Edition)

In a call center

Page 14: Beyond WIP Limits (Lean Kanban Tour Edition)

On a computer

Page 15: Beyond WIP Limits (Lean Kanban Tour Edition)

At a conference

Page 16: Beyond WIP Limits (Lean Kanban Tour Edition)

Ball Flow

Game

Page 17: Beyond WIP Limits (Lean Kanban Tour Edition)

No WIP Limits

Page 18: Beyond WIP Limits (Lean Kanban Tour Edition)

Using WIP Limits

Page 19: Beyond WIP Limits (Lean Kanban Tour Edition)

Total time: 26% better

Average cycle time: 59% better

Predictability*: 89% better

*Standard deviation

Page 20: Beyond WIP Limits (Lean Kanban Tour Edition)

Why something that intuitive seems so counterintuitive when we talk about management?

Page 21: Beyond WIP Limits (Lean Kanban Tour Edition)

…and they lived happily ever after

Page 22: Beyond WIP Limits (Lean Kanban Tour Edition)

5O

WIP limits!

Page 23: Beyond WIP Limits (Lean Kanban Tour Edition)
Page 24: Beyond WIP Limits (Lean Kanban Tour Edition)
Page 25: Beyond WIP Limits (Lean Kanban Tour Edition)

Average cycle time: 50% better

Pessimistic scenario: 53% better

Predictability*: 65% better

*80th percentile

Page 26: Beyond WIP Limits (Lean Kanban Tour Edition)

Why?

Page 27: Beyond WIP Limits (Lean Kanban Tour Edition)

Slack time

Page 28: Beyond WIP Limits (Lean Kanban Tour Edition)

Automation

Page 29: Beyond WIP Limits (Lean Kanban Tour Edition)

Code quality

Page 30: Beyond WIP Limits (Lean Kanban Tour Edition)

Simple configuration

Page 31: Beyond WIP Limits (Lean Kanban Tour Edition)

Self-balancing team

Page 32: Beyond WIP Limits (Lean Kanban Tour Edition)

Slack time introduced by WIP limits drives continuous

improvement

Page 33: Beyond WIP Limits (Lean Kanban Tour Edition)

When introducing WIP limits start with 2x

average WIP

Don Reinertsen

Page 34: Beyond WIP Limits (Lean Kanban Tour Edition)

Cost of blocked work: 1% worse

Cost of idle capacity: 1% worse

Average cycle time: 28% better

Source: Don Reinertsen, #lkce12 keynote

Page 35: Beyond WIP Limits (Lean Kanban Tour Edition)

Are aggressive WIP limits useful?

2O

Page 36: Beyond WIP Limits (Lean Kanban Tour Edition)

What’s the use of slack time?

Page 37: Beyond WIP Limits (Lean Kanban Tour Edition)

Idle time only?

Page 38: Beyond WIP Limits (Lean Kanban Tour Edition)

Help others

Page 39: Beyond WIP Limits (Lean Kanban Tour Edition)

Learn

Page 40: Beyond WIP Limits (Lean Kanban Tour Edition)

System improvements!

Page 41: Beyond WIP Limits (Lean Kanban Tour Edition)

CO

ST O

F DEL

AY

VALUE

Page 42: Beyond WIP Limits (Lean Kanban Tour Edition)

CO

ST O

F DEL

AY

VALUE

Project and product

work

Page 43: Beyond WIP Limits (Lean Kanban Tour Edition)

CO

ST O

F DEL

AY

VALUE

Project and product

work System

improvements

Page 44: Beyond WIP Limits (Lean Kanban Tour Edition)

Cost of blocked work: 1% worse

Page 45: Beyond WIP Limits (Lean Kanban Tour Edition)

Cost of blocked work: 1% worse

What’s the value of blocked or rejected

work?

Page 46: Beyond WIP Limits (Lean Kanban Tour Edition)

Cost of idle capacity: 1% worse

Page 47: Beyond WIP Limits (Lean Kanban Tour Edition)

Cost of idle capacity: 1% worse

Is capacity wasted or used to do

something else?

Page 48: Beyond WIP Limits (Lean Kanban Tour Edition)

Average cycle time: 28% better

Page 49: Beyond WIP Limits (Lean Kanban Tour Edition)

Average cycle time: 28% better

What happens to cycle time thanks to

improvements?

Page 50: Beyond WIP Limits (Lean Kanban Tour Edition)

CO

ST O

F DEL

AY

VALUE

Project and product

work System

improvements

Page 51: Beyond WIP Limits (Lean Kanban Tour Edition)

Takeouts

Page 52: Beyond WIP Limits (Lean Kanban Tour Edition)

100% utilization is a myth

1OO%

Page 53: Beyond WIP Limits (Lean Kanban Tour Edition)

Introducing WIP limits results in improved efficiency

Page 54: Beyond WIP Limits (Lean Kanban Tour Edition)

Slack time sets us on path of continuous improvement

Page 55: Beyond WIP Limits (Lean Kanban Tour Edition)

Thank you

Pawel Brodzinski

blog.brodzinski.com

vsoft.pl

@pawelbrodzinski

Special thanks to Don Reinertsen