biogas technology for poverty reduction and sustainable ...unapcaem.org/activities files/a01/biogas...
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BIOGAS TECHNOLOGY FOR POVERTY REDUCTION AND
SUSTAINABLE DEVELOPMENT
B P NEMAPrincipal Scientist
Central Institute of Agricultural Engineering
(INDIAN COUNCIL OF AGRICULTURAL RESEARCH)
Bhopal 462038 INDIA
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Commercial Sources of EnergyElectricity, HSD, kerosene, LPG,natural gas, coal, etc.
- have medium to large subsidy
Renewable sources of EnergySolar Photo-Voltaic, solar thermal, biogas, biomass, wind etc
-also have subsidy / incentives, but these are not attractive
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Important sources of renewable energy
- Solar energy - Wind energy - Tidal energy - Ocean energy - Hydro power - Biomass energy - Geothermal energy
Biomass Conversion Processes
[i] Thermo-chemical conversion [ii] Biological conversion
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Important Substrates• Common animal dung• Dry crop residues –
pretreatments• Poultry litter, pig manure
– CH4 yield 100-200% higher than Cow dung
• Fruits & vegetable wasteKitchen & Dining Hall Waste
• Agro-processing waste/effluent• Energy crops
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Important negative points
• High investment : Rs 6000-3000/m3
• High water requirement• Management of digested slurry• CO2 contents is very high,
40-50%,affects engine operation*High sensitivity to temp.
variations
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National Programme on Biogas Development
Objective :
Promotion of Family Type BGP
Designs :1. Fixed dome; Deenbandhu, Janta 2. Floating dome; KVIC
No. of plants set-up: 3.27M (potential 12 M)
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Community / Institutional BGPs
Capacity : 15 – 85 m3
No. installed : 3075
Major cause of failure : Management problems
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Animal dungAnnual production ≈ 615.6 MT
Cakes : 300.0 MT• Composting : 93.0 MT• Biogas : 40.0 MT• Not collected : 182.6 MT
Potential Available- No. of Family size BGPs : 12 M- Save 200 MT of fuel wood &
Produce 400 MT manure/yearAchievement, No.of BGP Installed = 3 M
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Cattle dung based systems• IS 9478:1989 family size biogas plant
– code of practice (capacity 1-10 m3)• Floating dome – KVIC, Pragati• Fixed dome – Janta & Deenbandhu• Institutional/community BGP
Capacity upto 85 m3, multiple unitsFloating dome KVIC type
• Familiar technology• Gas yield 70-240 l/kg TS (55% CH4)• H2S scrubbing not needed for engine
use
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Anaerobic Digestion
Purposes / Benefits
• Produce clean & easy to use fuel• Nutrient reclamation : Nutrients
are not destroyed but made more available to plants
• Waste stabilization• Pathogen inactivation
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Community Biogas Plant of 85 m3 capacity
Working satisfactorily since 1988 at Islamnagar, gas being used by 50 farm families,
average gas yield : 50-70 m3 per day
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Kitchen Waste Based Biogas Plant installed at Shegaon
Capacity 10 m3
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Horizontal Flow Field Plant• Digester cap. : 9 m3 , RT : 50 d• Feed rate : 80-90 kg/h• TSC - fresh substrate : 20-30 %
- Feed slurry : 10%• Average gas yield : 4-5 m3 / day• Power rating of shredder : 1.5 kW• Cost of plant : Rs 60,000• Plants working well since 2001• Technical bulletin published• Plants installed at 5 more locations
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Horizontal Flow Biogas Plant installed at Zonal Training Centre, Western Railway, Udaipur
Capacity 6 m3, feed 80-100 kg KDW/d, Gas Yield 154-226 l/kg dm
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Biphasic system for VMW
• Separate acid & methane reactors.• Optimum parameters may be main-
tained easily .• Obviates problems of pretreatments,
scum breaking and slurry flow.• 100 kg/d system developed and
evaluated.• Gas yield 1.5 - 2.0 m3/d (methane
70%).
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Biphasic Plant for Vegetable Market WasteCapacity : 100 kg / d
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Biphasic Plant installed at Farmer’s Site near Dharwad
Substrate – common weeds
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6 m3 Pant Tarai Biogas Plant installed at Farmer’s Site
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Solid-state digestersfor Cattle
dung(AICRP on RES)
• No water required, Gas yield up to 30% more• Easy handling of digested slurry (TS: 9- 10%)• Cost : nearly same, Capacity : 2,3 &4 m3
• 30 plants in villages, Design submitted to MNES• Scaling-up under progress
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Line Diagram of Janta Biogas Plant
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Line Diagram of Modified Janta Biogas Plant (CCSHAU)
Line Diagram of Modified JantaBiogas Plant for Solid-state Digestion of Cattle Dung
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Modified Janta Biogas Plant for Solid-state Digestion of Cattle Dung
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EXCAVATING OF PILE HOLES
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REINFORCEMENT FOR PILE FOUNDATION
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REINFORCEMENT FOR PILE CAP
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PREPARATION FOR RCC PILE CAP
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CONSTRUCTION OF RCC PILE CAP
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BRICK MASONARY WORK
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BRICK MASONARY WORK
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DIGESTER WITH INLET PIPE
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DIGESTER WITH OUTLET
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CONSTRUCTION OF DOME
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A COMPLETE VIEW WITH ALL COMPONENT
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PLASTERING OF BIO GAS PLANT
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PLASTERING OF BIO GAS PLANT
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SOLID STATE DIGESTION
Reduced digester volume
Higher gas production
Better digested slurry management
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MAJOR MODIFICATIONS• Replacing the inlet tank with a 30 cm dia RCC
pipe fixed at an angle of 60 ° with horizontal• The pipe is to be projected around 90 cm above
the dome of the plant and is provided with a collar on the top for easy feeding of the cow dung.
• The inside of the dome is provided with a thin layer of 1:2 cement and sand plaster for additional safety against gas leakage.
• The outlet chamber is enlarged to accommodate the total slurry displacement.
• The exit way from the digester to outlet is made to provide a smooth flow of digested slurry and to avoid any sharp bend.
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Average comparative performance of Janta plant at Hisar*
Parameters Common design
Modified plant
TSC, % 8 – 10 14 – 16
Gas yield, l / kg dm 134 205
TS degradation, % 25 37
VS degradation, % 35 49
*Weekly mean ambient temperature 9-35°C
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Gas Utilization• Thermal applications : cooking,
process heat, biogas operated brooders, etc- Methane contents : 55 – 75%- Heat value : 4500-6300 kCal / m3
- H2S burns to SO2, - Scrubbing needed if H2S > 1%
• Illumination : Biogas lamps; - 1 m3 biogas lights 60 W lamp for 6 h- Electricity generation route is more
efficient but expensive for small applications
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Important Recommendations• Satisfactory field scale technologies
are now available. Govts should encourage their refinement, commer-cialization & adoption at all levels.
* Liberal support should be extended for wider adoption of following teches:- Fixed dome solid-state biogas
plants- Kitchen & dining hall waste based
biogas plants- Biphasic biomethanation system for
vegetable market waste
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