black box installation 1.1 - rdsport (email version)
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8/3/2019 Black Box Installation 1.1 - RDSport (Email Version)
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The Black Box
Installation Instructions
Revision 1.1 - 10 MAY 2007
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A. Siemens MSD80 Connector Configuation
Connector # of Pins Color
X1 26 Grey
X2 26 Black
X3 6 Black
X4 6 Black
X5 44 Black X6 12 Black
X7 26 Natural
C. Wiring Guide
Signal DME Connector - Pin # Circuit # Wire Color Insert Into In Out
Reroute
Speed Signal X1 - 17 B1 K4 K3
Turbo Pressure X5 - 10 CCT-1234 Yellow B2 G9 G2
Crank Angle Signal X5 - 29 CCT-494 Yellow B3 G8 G5
O2 Sensor 1 X2 - 7 None B4 None K2
O2 Sensor 2 X2 - 6 None B5 None K2
Tap
Power No Label Red Red
Switched Power X5 - 31 CCT-1179 Blue/Yellow Red Green
Sensor Ground X5 - 32 No Label Black/Brown Black
B. The Black Box Connector Configuation
Connector # of Pins Color
G 12 Grey
K 12 Black
B 6 Blue
D 3 White
A 5 White
Expert Installation.
Disconnect the battery.
Access the DME box in the engine compartment.
Remove the 2 DME connectors. Using table A, identify all sub-connectors.
Using Table B and the Black Box wiring harness, identify all connectors.
Using table C as a reference, remove the 5 pins from the X1, X2, and X5 connectors, and insert them in the appropri-
ate order into the male end of the B connector. Each time you remove a pin from the DME connector, insert the cor-
responding brown wire from the Black Box wiring loom (i.e. as you remove pin # 29 from the X5 connector, insert it
into the blue connector in position 3, and immediately insert the brown pin from the Black Box loom labelled X5-29
into the X5 connector into position 29). Connect the male end of the B connector into the prewired female end.Using the enclosed tapping connectores, tap into the 3 wires as specified in table C.
Do not connect the Black Box at this time. Connect the supplied Service Plugs to test the harness installation. Note
that the plugs are color coded and have locating tabs so that they can only be inserted one way.
Connect the battery. Start the car and ensure that the car is running normally. If the vehicle experiences any issues
at this point, there is a problem with the installation of the harness. Please double check all connections, especially
pins X5-10 and X5-29.
If the car runs normally, you may now remove the key, disconnect the Service Plugs and connect the Black Box.
The Black Box should display a flashing amber light. When powered, the LED will turn to solid green.
You can now start the car and drive off.
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12456
12
11
10987
3
1245 6 3
1 2 4 6
12
11
10 9 8 7
3 5
4.7
k
TT
X2-7
X2-6
X1-17
X5-10
X5-29
T
B1-5
T
B1-4
T
B1-3
T
B1-2
T
B1-1
TTT
PCM
GConnector(Gray)
KConnector(Black)
RED
RED/BLUE
BLACK
SIZE
FSCMNO
DWGNO
REV
D R A W N
F E D E R I C O L P A V O N C E L L I
A 4
2 0 2 0 3 5 4 9 2 2
1 1
2
T
DIAGNOSTICS
1
2
3
4
5
T
AUX
T
RDSport-
Rev
1.1.2
Black/White
Black
Orange
Black/White
Black
Orange
1 2 3
Black
Purple
Blue
Blue
Blue
Blue
Blue