blv820av satron vl pressure transmitter installation and ... · satron vl pressure transmitter...

22
SATRON VL pressure transmitter Installation and Setting-Up Instructions Spare Parts List Contents: 1 INSTALLATION 1.1 Mechanical installation 1.2 Electrical connections 2 SETTING UP 2.1 Using the 275 user interface 2.2 Setting up through HART® 275 user interface 2.3 Using the 375 user interface 2.4 Setting up through HART® 375 user interface 2.5 Setting up with Satron-pAdvisor Service Software 2.6 Setting up with local switches 2.7 Set-up calibration 3 CALIBRATION 3.1 Adjustability 3.2 Damping 3.3 Calibration examples 3.4 Liquid level measurement 4 CONSTRUCTION AND OPERATION 5 PARTS LIST DOCUMENTS Technical Specifications: BLV820 Installation and Setting-Up Instructions:BLV820AV BLV820AV M2, revision 4 15.2.2013 Satron Instruments Inc. P.O.Box 22, FIN-33901 Tampere, Finland Tel.int. +358 207 464 800, Telefax +358 207 464 801 www.satron.com, e-mail: info@satron com We reserve the right for technical modifications without prior notice. HART® is a registered trademark of HART Communication Foundation. Hastelloy® is the registered trademark of Haynes International. Viton® is the registered trademark of DuPont Down Elastomers.

Upload: others

Post on 19-Aug-2020

9 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

SATRON VL pressure transmitter

Installation and Setting-Up InstructionsSpare Parts List

Contents:

1 INSTALLATION1.1 Mechanical installation1.2 Electrical connections

2 SETTING UP2.1 Using the 275 user interface2.2 Setting up through HART® 275 user interface2.3 Using the 375 user interface2.4 Setting up through HART® 375 user interface2.5 Setting up with Satron-pAdvisor Service Software2.6 Setting up with local switches2.7 Set-up calibration

3 CALIBRATION3.1 Adjustability3.2 Damping3.3 Calibration examples3.4 Liquid level measurement

4 CONSTRUCTION AND OPERATION

5 PARTS LIST

DOCUMENTSTechnical Specifications: BLV820Installation and Setting-Up Instructions:BLV820AV

BLV820AVM2, revision 4

15.2.2013

Satron Instruments Inc.P.O.Box 22, FIN-33901 Tampere, Finland

Tel.int. +358 207 464 800, Telefax +358 207 464 801www.satron.com, e-mail: info@satron com

We reserve the right for technical modifications without prior notice.HART® is a registered trademark of HART Communication Foundation.Hastelloy® is the registered trademark of Haynes International.Viton® is the registered trademark of DuPont Down Elastomers.

Page 2: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

BLV820AV15.2.2013

2

SATRON VL pressure transmitter

1 INSTALLATION1.1 Mechanical installation

Figure 1-1Recommended mounting position- Calibration direction and PLUG connector’s coupling direction: horizontal- Cable entry direction: from below- Process connection direction: horizontal- The UP arrow on flange should point upwards

GeneralFlange-mounted transmitter is installed directly on the sideof a tank. As a result the measurement conditions may bequite demanding. As far as possible, however, the locationof the transmitter should be such that the effects oftemperature variations will be as small as possible.Mechanical stresses, such as vibration, should also beavoided as far as possible.

The installation should be such that the operatingtemperature of the transmitter’s electronics will notexceed +80°C. For example, the tank must beinsulated if necessary (see Fig. 1-1). Sufficient spaceshould be provided around the transmitter to ensure freecirculation of air.

Table for Figure 1-2: Mounting accessories

1. Flange coupling DN802. Sealing plate DN80 1)

3. Nut

NOTE! The materials for the mountings should bechosen to withstand the ambient and process conditions.

1) The pickling of the pipework and tank should be takeninto account when choosing the sealing materials. Thematerials should resist any absorption of the picklingmaterial in the seal. E.g. Viton is recommended.

Figure 1-2 Mounting accessories 1004354088

10044087

UP

Figure 1-1

2

1

3

Page 3: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

BLV820AV15.2.2013SATRON VL pressure transmitter

3

Figure 1-3a Dimensional drawings (dimensions in mm)

Process connection UA- Tuchenhagen DN50/40 (Varivent)

Process connection Ax, Dxand Jx- with extension

Process connection SA- Sandvik-clamp

Process connection Ax,Dx and Jx, flanged

E ±0.4

∅73

-0.2

0

Ø84

19

Ø68

2

k

D

d

Es -0.3+0.1

Ø11

5

1300354152

100

Housing types H, T and M 235Housing type N 265

b

Clearance forcover removal

Pg9 std. housing types H and TM20x1.5 std. housing types M and N

Ød 4

ISO DN25 PN40ISO DN50 PN40ISO DN80 PN40ISO DN100 PN40ANSI 1" 150 lbsANSI 1" 300 lbs

FLANGESIZE

182024241518

115165200235108124

681021381625151

448844

141818221620

8512516019079.488.9

48517373--

Flange dimens. Holes Exten.

b D Ød4 Kpl d2 k Ød -0.2

ANSI 2" 150 lbsANSI 2" 300 lbsANSI 3" 150 lbsANSI 3" 300 lbsANSI 4" 150 lbsANSI 4" 300 lbsJIS 10K-50JIS 40K-50JIS 10K-80JIS 40K-80JIS 10K-100JIS 40K-100

232526312634162618321836

152165191210229254155165185210210250

929212712715715796105126140151165

484888488888

202020232023191919231925

120.6127152.4168.3190.5200120130150170175205

515173737373515173737373

Dimensions of flanges

Process connections DA, DN25 PN40 flange withextension, process temperature max. +125°C

adjustable ±3Ø

48 Ø85

43

23

Ø11

5-0.1

-0.1

5

4xØ14

2

Housing types H, T and M 175Housing type N 205

Code

01246

E

02351

102152

+0.4-0.4

+0.3-0.2

--

54,5 105 156

Es

Page 4: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

BLV820AV15.2.2013

4

SATRON VL pressure transmitter

Remote electronics,connecting cable withprotection hose, codes L and K

Dimensional drawings (dimensions in mm)

Process connection PA- PMC 1"

Process connection TA, TB and TC- Tri-clamp DN38 ... 63.5

Housing types H, T and M 160Housing type N 190 and P 235

Process connection BA- M45x2

Housing types H, T and M 165Housing type N 195 and P 240

Ø26

.2

20

Ø D

DN ØD385163,5

50,56477,5

Hex 46

[Atex transmitter code 1, +15]

[Atex transmitter code 1, +15 and temperature code H, +40]

Process connection VA and VB- SMS38 and SMS51

SI38SI51

ØD5464

A2123

Thread

Rd 60 x 1/6Rd 70 x 1/6

E2427

DimensionsSize

A E

ØD

3851

DimensionsØD5464

A2123

Thread

Rd 60 x 1/6Rd 70 x 1/6

Size

Process connection WA andWB- SMS-SI38 and SMS-SI51

A

ØD

170

Optio K

Optio L

100

min. R75

60

125

110

eg. DN80 flange min. 205

eg. DN80 flange min. 345

Housing types H, T and M 215Housing type N 245 and P 290Atex transmitter, code 1, +15

Clearance forcover removal

Pg9 std. housing types H, P and TM20x1.5 std. housing types M and N

M45

x2

Ø41

-0.

025

L

Process connection BB- M45x2

Hex 46 72

Ø41

-0,

025

M45

x2

Process connection BB, +70

0234

L

28,55172

102

BA - extensioncode

Figure 1-3b Dimensional drawings (dimensions in mm)

Page 5: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

Dimensional drawings (dimensions in mm)

Ø48

Housing with plug-connector, DIN43650, codes H and T

PG9 std. housing types H and T

M20 x 1,5 std. housing type N

Ø48

75

M20 x 1,5 std. housing type M

70

90

PG9 std. housing type N with plug DIN 43650

Housing with junction box/terminalstrip, code M

Housing with junction box/terminalstrip, with display, code N

Housing with junction box/terminalstrip, with display and plug-connector DIN 43650, code N- / P

Esc Enter

5

SATRON VL pressure transmitterBLV820AV

15.2.2013

Page 6: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

BLV820AV15.2.2013SATRON VL pressure transmitter

Figure 1-5 Sandvik blanking plug

1. Welded Sandvik coupling DN70 PN402. Seal EPDM (Order no. T1051205)3. Blanking plug (T549804)4. Sandvik clamp DN70 PN40 (V82220000)

6

1003403010034029

SATRON VL pressure transmitter with flange:

The transmitter is mounted on DN80 PN40 flange coupling(counterflange) (Fig. 1-6). The connection dimensions arespecified in ISO2082 and ISO2123 Standards.

Transmitters with ANSI 3" 150 lbs or 300 lbs processconnection are also available.

Figure 1-6 Flange coupling (counterflange)

2124

M16

70

30

A

A

A - A

30°

∅13

8

∅86

∅16

0

∅20

0

Order no. M546606,incl. Hex nuts M16 and seal

1004354094

Coupling length L :Code 2 = 53 mmCode 4 = 104 mmCode 6 = 155 mm

When welding the coupling,avoid ovalling or strainingthe bevelled sealing joint(e.g. several rounds withsmall run; blanking plugcan be used during weldingto prevent ovalling of thecoupling).

Figure 1-4 Welded Sandvik coupling

1. Welded Sandvik coupling DN70 PN402. Seal EPDM (Order no. T1051205)

Options: FPM (Order no. T1051204) PTFE (Order no. T1051203)3. SATRON VL transmitter with Sandvik process connection

12

3

4

SATRON VL pressure transmitter with Sandvik-Clamp:

1

2

3

L

∅11

5

∅90

∅73

Page 7: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

BLV820AV15.2.2013SATRON VL pressure transmitter

7

SATRON VL pressure transmitter with M45x2 connection:

Figure 1-8 Welding the coupling M45x2

28.5

M45

x2

Ø60

Welding sequence

1300354152

When welding the coupling,avoid ovalling or strainingthe sealing joint (e.g.several rounds with small

Figure 1-7 Welded Tri-Clamp coupling

1. Welded Tri-Clamp coupling2. Seal EPDM3. Tri-Clamp3. SATRON VL transmitter with Tri-Clamp 1300354152

12

3

4

SATRON VL pressure transmitter with Tri-Clamp :

13

5

2 4

6

Adjust of lengthSocket set screw M4

Page 8: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

BLV820AV15.2.2013SATRON VL pressure transmitter

8

Figure 1-9 Pasve Ba working position

Figure 1-12 Coupling BB M45x2, for process connectionBB, order code M1050474 (Welding assistant, codeM1050473)

SMS-SI couplings :

for pipe for vessel

ØDØd

L1 L2

Size

3851

L12730

Ød38,551

L22425

Thread

Rd 60 x 1/6Rd 70 x 1/6

DimensionsØD6070

Figure 1-10 Mountig type SMS-SI

Figure 1-11 Mounting type SMS Figure 1-13 Mounting dimension type SMS-SI

CouplingSeal

Transmitter

O-ring

Transmitter

Coupling

1. 2.

57

M45

x2

Ø60

For process connections BA3 and BB1. Transmitter in measuring2. Transmitter can be checked, changed, calibrated or the transmitter diaphragm can be flushed

SATRON VL pressure transmitter with BA3 and BB connection:

SATRON VL pressure transmitter with SMS connection:

Page 9: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

Figure 1-15 Supply voltage and load capacity

Figure 1-16 Adjusting the junction box position

9

Position selection 3 x 90°

Tightenthe screw

1.2 Electrical connections

Supply voltage and load of the transmitter according to thefigure 1-15.

We recommend shielded twisted-pair cable as signalcable.

The signal cable should not be installed near high-voltagecables, large motors or frequency converters.

The shield of the cable is grounded at the power supplyend or according to the recommendations of themanufacturer of the used control system.

1. Remove screw2. Open

Figure1-14 Removing the PLUG junction box

1

2

Open

0.5 ... 1.5 mm 2

Pg9

10044093

10044092

BLV820AV15.2.2013SATRON VL pressure transmitter

10 12 15 20 25 30 350

250

500

750

1000

1400

Supply voltage /V

Load / Ω

40

1250

Operatingregion

Min. load using HART® - communication 250 Ω

R max = Supply voltage - 12 V

I max

I max = 20.5 mA using HART®-communication

I max = 23 mA (when the alarm current 22,5 mA is on)

1300354153

Page 10: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

10

Figure 1-17, wiring housings H and T

Figure 1-18, wiring housing M

BLV820AV15-2-2013

1300354155

1300354155

+ - Test

mA

+ -

Power

Load

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

13

21

2

Power

Load

mA

+-

SATRON VL pressure transmitter

Figure 1-19, wiring housing N

1300354155

+ - Test

Power

Load

mA

+-

Figure 1-20, wiring housing N with DIN 43650 plug-connector, code N --/-/ P

Power

Load

12

3 Test

mA

+-

Hart®

Page 11: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

11

2 SETTING UP2.1 Using the 275 user interface

Operation keysThe six operation keys are located above the alphanumerickeyboard:

The ON/OFF key (I/O) switches the user interface on andoff. When you switch the user interface on, it starts lookingfor a HART® transmitter connected to it. If the transmitter isnot found, the message “No Device Found. Press OK”will be displayed.The ONLINE menu is displayed when the user interfacefinds the transmitter.

(^) This key allows you to move upwards in menus andscroll lists forwards.

(v) This key allows you to move downwards in menus andscroll lists backwards.

(<) This two-function key allows you to move the cursor tothe left and to go back to a previous menu.

(>) This two-function key allows you to move the cursor tothe right and to select a menu option.

(>>>) The quick-selection key will start the user interfaceand display the quick-selection menu. You can define thedesired menu as quick-selection menu.

Function keysWith function keys F1, F2, F3 and F4 you can perform theprogram functions displayed above each function key. Whenyou move in the software menus, the functions of thesekeys will change in accordance with the currently selectedmenu.

Figure 2-1275 user interface

BLV820AV15.2.2013

2.2 Setting up through HART® 275 userinterface

After installing and connecting the transmitter, connect theuser interface to the transmitter. The following menu isdisplayed:

1 Measurement2 Configuration3 Information4 Diagnostics

To change the measuring range, unit damping time constantto output mode (linear/square-root), select Configuration.

The following menu is then displayed:

1 Range values2 Detailed config

To change the measuring range, select Range values.

The selection displays the following menu:1 LRV (lower range value)2 URV (upper range value)3 LSL (lower sensor limit)4 USL (upper sensor limit)5 Min span (minimum span)6 Apply values

To change the measurement unit, damping time constant oroutput mode, select Detailed config from the Configura-tion menu.

The selection displays the following menu:1 Damping2 Pres. unit3 Tempr. unit4 Alarm current5 Write protect6 Lin. func7 Diff El status8 Burst mode9 Burst option Poll addr Tag User function User funct. setup

After these activities or if the transmitter is supplied with theready configuration you must correct a zero error of thetransmitter in a final installation position.

Press Diagnostics and PV Zero calibr.

The selection displays the following menu: Give correctvalue for Zero pressure in ...

The current zero point will be shown in display and the finalzero error correction can be done.

SATRON VL pressure transmitter

Page 12: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

2.4 Setting up through HART® 375 userinterface

After installing and connecting the transmitter, connect theuser interface to the transmitter. The following menu isdisplayed: Main menu. To select the HART Application.

Figure 2-2375 user interface

2.3 Using the 375 user interface The following menu is then displayed:1 Measurement2 Configuration3 Information4 Diagnostics5 Review

To change the measurement unit, damping time constantor output mod, select Configuration.

The following menu is then displayed:1 Range values2 Output3 Tranfer function4 General setup

To change the measurement unit, select Range values.

The following menu is then displayed:1 LRV2 URV3 LSL4 USL5 Min span6 Apply values

To change the damping time constant, select Output fromthe Configuration menu.

The following menu is then displayed:1 Damping2 Alarm current

To change the output mode, select Transfer functionfrom the Configuration menu.

The following menu is then displayed:1 Lin. func2 User function data

After these activities or if the transmitter is supplied withthe ready configuration you must correct a zero error ofthe transmitter in a final installation position.

The First press Diagnostics and then Sensor trim andthen Zero trim

The following text is then displayed : WARN-Loop beremoved from automatic control

The final zero error correction can be done to selectABORT or OK on the display .

SATRON VL pressure transmitterBLV820AV

30.4.2011

12

Page 13: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

Um+

Um-

Rx

Rx

Tx

Tx+5V

External powermust be usedwith 3-wiretransmitters

USB

USB

HART

+ 24V -

Pwr OKHART

24V+

Iout

24VON/OFF

Um-100R0.01%

Um+150R

Si-Toolewww.satron.com

4mA = 0.4V 20mA = 2VDC

USB / HART modemR Um-

Um+

NOTE! Do not switch 24V ON in live circuit

R GND

Ext. power in 12... 30V DC min 10W

28mA

Iout

Ext.pwr OK

13

2.6 Setting-up with local switches

The additional instruction of display menus is enclosed tothis manual.

Figure 2-3 Calibration connections window

Figure 2-4 VL pressure transmitter with display

BLV820AV30.4.2011SATRON VL pressure transmitter

1300354154

Keyboard :Esc = Press Esc move back towards the top of the main menu.

= Use the UP arrow key to move up on the current menu levelor to increase the selected parameter value.

= Use the DOWN arrow key to move down on the current menulevel or to decrease the selected parameter value.

Enter = Press ENTER to move to a lower level in a menu or to accepta command or parameter value.

2.5 Setting up with SATRON pAdvisor -Software

If you want to use all the features of the VTe Smart transmitter, we recommend the use of SATRON pAdvisor -Software and SATRON SI-Toole USB-HART® modem.

Test connections for checking and changing the configuration values andcalibrating pressure and current signals including SENSOR TRIM operation

Recommended equipment for calibration:

SATRON-pAdvisor software for SATRONSmart transmitter downloadable free ofcharge at www.satron.com

PC: operating system Win-98, Windows2000 or Windows XP

DVM: Digital voltage meter, accuracy better than 0,01 %of reading (for example Fluke 8840A or Keithley 2000)

Pressure generator (accuracy better than 0.03 % ofreading)

USB-HART® modem, SATRON Si-Toole,order code: M1330001

PC

Pressuregenerator

VL transmitter

DVM, digital voltage meter

Page 14: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

BLV820AV15.2.2013SATRON VL pressure transmitter

14

275 software tree(Maker code: VALMET) Measurement PV

Pres. AO % rnge LRV Sensor URV Housing LSL

USL Configuration Range values Min Span

Apply values

DampingPres. unitTempr. unit

Detailed config Alarm currentWrite protectLin.funcDiff El statusBurst mode Point 1 pressureBurst option Point 1 outputPoll addr ...Tag Point16pressureUser function Point 16 output

User funct. Ref. temperature setup Vol. temp.coeff.

ManufacturerModel

Information Device info Sensor s/nMessageUniversal revFld dev revSoftware revHardware revDescriptorFinal asmbly num

P-SMART special Selection codeP-SMARTProcess sealHousing typeBody/Flange materDiaph/(+)diaph mat(-)diaphragm materDiaphragm coatingExtension materialFill fluidExplosion proof

Diagnostics ALARM CPUEE ER Device status flags ALARM ADSEN ER

ALARM ADTS ER Zero device status ALARM ADTH ER

ALARM ELDR ERSCI ERRAD ERRHA FR ERRHA DA ERRADCEE ERR

Loop test Reserved1 Loop calibr. Reserved2 PV Zero calibr PV Span calibr Digital inputs Date Sensor tempr cal Tempr calibr. Housing tempr cal

4 mA

20 mA

ON LINE

Page 15: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

15

SATRON VL pressure transmitterBLV820AV

15.2.2013

4 mA

20 mA

275/375 software tree(Maker code: SATRON)

ON LINE

Measurement

Configuration

Information

Diagnostics

Review

PVPressAO% rngeSensorHousing

Range values

Output

Transfer function

General setup

LRVURVLSLUSLMin SpanApply values

DampingAlarm current

Lin. funcUser function data

Pres. unitTemp unitWrite protect

User point cntUser unit USERTemp correction1. Pres1. Out......16. Prs16. Out

Reference tempVol. temp coeff.

Measuring point

Device info

Construction info

HART

TagDescriptorMessageDate

ManufacturerModelDev TypeSerial no.Sensor no.Device no.Software revHardware rev

Selection codeProcess connectionHousing typeBody/flange materDiaphragm mater (+)Diaphragm mater (-)Diaphragm coatingExtension materialExt lenght codeFill fluidExplosion proofTemp codeProcess connect (-)

Universal revFld dev revPoll addrBurst modeBurst option

Device status

Sensor trim

Output functions

Temperature trim

Other functions

Self testError infoStatistics

Zero trimLower sensor trimUpper sensor trim

Loop testOutput trim

Sensor temp trimHousing temp trim

Master resetFactory defaults

Page 16: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

Housing with PLUG-connector, code T

2.7 Set-up calibration, housing code T (withmanual adjuster)

The transmitter is factory-calibrated, with 1 sec. electricaldamping, for the range specified in the order. If range isnot specified, the transmitter will be calibrated for themaximum range.

Zero and Span adjusters are at the end of the housing,under protective rubber shield. TEST jacks are also underprotective rubber shield. Figure 2-5: housing T with PLUGconnector

Checkout procedure- See that the ripple on the supply voltage does notexceed 2.5 Vpp on 0-1000 Hz frequency range.- Check the nameplate for the factory-calibratedrange and zero suppression/elevation.- If necessay, readjust the zero.

16

3 CALIBRATION

3.1 AdjustabilityMaximum span is 25 times the minimum span for SATRONVL transmitterSpan adjustments is made from outside the housing, underthe protective rubber shield (figure 3-1).

BLV820AV15.2.2013

Use of selector switch :RUN = working positionPZ = Process value zeroD = damping adjustmentS = Span adjustmentZ = Zero adjustmentDN = DownUP = Up

Figure 2-51300354154

Zero suppression and elevationMaximum zero suppression is 86 % of max.span, andmaximum zero elevation is 100 % of max. span. Zeroadjustments is made from outside the housing, under theprotective rubber shield (figure 3-2).

Figure 3-1 Figure 3-21300354154 1300354154

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

SATRON VL pressure transmitter

Page 17: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

3.2 Damping

If pulsation occurs in the measured pressure, it can bedamped with the damping trimmer position D under theprotective rubber shiled on the housing.

BLV820AV15.2.2013

Measuring rangeThe lower and upper range-values cannot differ from zero bymore than the maximum span.For example, range 4 transmitter whose measuring rangeis 0-4/100 kPa cannot be adjusted to measure 100...104kPa pressure, because maximum span is100 kPa.

The transmitter is factory-calibrated with minimumelectrical damping.To increase the damping, turn the trimmer clockwise.

Adjusting the damping does not affect the transmitter'sother calibration.

Damping adjustment :1. Turn the selector switch from RUN to position D2. Turn the regulating switch about ±20° so damping

adjustment is activated. Turn the regulating switch todesired value of damping. 0 s on the left side, 60 s inthe right side.

3. Turn the selector switch from position D to positionRUN.

Figure 3-4 Process value zero (PZ)

3.3 Calibration examples

First step is process value zero :1. Turn the selector switch from position RUN to position

PZ.2. PV ZERO is done when the damping trimmer is turned

once to both edges at least for 1 sec.3. Turn the selector switch from position PZ to position

RUN.

1300354154

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

13

60

.5

DN UP

PZ

DRUN

ZS

SATRON VL pressure transmitter

Kuva 3-5 Set the lower range-value1300354154

±20°

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

13

60

.5

DN UP

PZ

DRUN

ZS

17

Figure 3-3 Damping adjustment 1300354154

±20°

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

13

60

.5

DN UP

PZ

DRUN

ZS

Page 18: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

18

BLV820AV15.2.2013

Kuva 3-6 Set the upper range-value

Measuring range: 0...300 kPa (range 5 transmitter).Span: 300 kPa

Procedure- Apply zero pressure.1. Turn the selector switch from position RUN to

position Z.2. Turn the regulating switch about ±20° so adjustment is

activated.3. Turn the regulating switch to a point where output is

closest to 4 mA. (adjustment range on fine adjustmentrange is ±0.75% of span and speed of adjustment is±2.5% of span / s)

4. Turn the selector switch from position Z to positionRUN.

- Apply full-span pressure.1. Turn the selector switch from position RUN to

position S.2. Turn the regulating switch about ±20° so adjustment is

activated.3. Turn the regulating switch to a point where output is

closest to 20 mA. (adjustment range on fine adjustmentrange is ±0.75% of span and speed of adjustment is±2.5% of span / s)

4. Turn the selector switch from position S to positionRUN.

- Apply zero pressure.- Repeat the adjustments to achieve the desired

accuracy.

1300354154

±20°

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

13

60

.5

DN UP

PZ

DRUN

ZS

SATRON VL pressure transmitter3.4 Liquid level measurement

Open tank

Liquid level measurement with pressure transmitter isbased on the measurement of the liquid’s static pressure.Static pressure does not depend on the shape or volume ofthe vessel. It can be calculated by multiplying the liquid’sdensity by the liquid level and acceleration of gravity:

p = ρ ρ ρ ρ ρ h g

where p = static pressure ρ = density h = height of liquid level g = acceleration of gravity

The pressure acting on the flange diaphragm is thusdirectly proportional to the height of the liquid level, and thetransmitter can be calibrated to measure liquid level.

The lower limit of the liquid level is normally above thetransmitter. This is taken into account through zerosuppression.h1 = difference between maximum and minimum height of measured level (2.5 m)

h2 = level’s minimum height from transmitter (1.5 m)

ρ =density of measured liquid (950 kg/m3)

g = acceleration of gravity (9.81 m/s2)

Span (p1) and zero suppression (p2)will then be as follows:

p1 = h1 ρ g = (2.5 m) (950 kg/m3) (9.81 m/s2) = 23.3 kPa

p2 = h2 ρ g = (1.5 m) (950 kg/m3) (9.81 m/s2) = 14.0 kPa

Measuring range = p2...(p2 + p1) = 14 kPa...37.3 kPa (140 mbar...373 mbar)

Page 19: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

BLV820AV15.2.2013SATRON VL pressure transmitter

10044089 10044109

Example:

19

Figure 4-1 Functional construction of the SATRON VL pressure transmitter 1300354156

4. CONSTRUCTION ANDOPERATIONSensor ModuleThe piezoresistive sensor, which has a silicone oil fill, isisolated from the process with a diaphragm. Sensorpressure and temperature are measured with a 24-bit ADconverter. Linearity and temperature effects are digitallycorrected with an internal microprocessor connected to thesensor module.The sensor converts pressure to electrical signal. Theconversion is carried out through a Wheatstone bridgesupplied with direct current. The elastic displacementproduced in the bridge by the pressure causes bridgeunbalance which is measured as a DC voltage signal.

Compensation includes temperature compensation andlinearization. Each sensor is calibrated individuallythrough a resistance network connection. The temperatureinformation required by compensation is derived from atemperature measuring element located by theWheatstone bridge.Electronics ModuleThe electronics module converts the process pressuresignal from the sensor module to 4-20 mA output signal.The conversion can be made in linear, square root or

inverted mode, or it can be done through user-selectablepressure/output point pairs (2-16 points).

Transmitters provided with own display (code N) isequipped with operating keys that allow you to define thetransmitter’s all functions.The active functions required for signal shapingare in a customized IC which is divided into two sub-blocks: amplifier block and standard-signal shaping block.The standard-signal shaping block also includes zero,span and damping adjustments.

The interface stage includes failure protections toensure the transmitter's operation and nonfailure inpossible failure conditions. This stage also includes theTEST and cable connections

Sensor Module

Analog to DigitalConversion

Non-Volatile Memory forParameters- Correction Coefficients- Transmitter Information- Transmitter Configuration (Range Values, Damping, Lin.Funktion....)

CPU Module

Microcontroller with Flash-memory Functions

- Range Settings - Damping

- Correction Calculation for Temperature and Linearization

- Diagnostic- Units

- Communication

Buttons LCD-Display

Interface Stage- Failure protection- Test Connections- Cable connections

Pressure

Temp.Sensor

- Transfer function

Module Temperature

HART® Digital Communication

Analog OutputHART®

Digital to AnalogConversion (4... 20mA)

Display Module (optional)

Abs. or GagePressureSensor

PressureSensorModule Temp.

Sensor

dp Sensor

dp SensorModule

Differential Pressure - +

Page 20: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

20

BLV820AV15.2.20131SATRON VL pressure transmitter

Figure 5-1 Parts list: VL with flange process connection and enclosure codes H and T

5. PARTS LISTWhen ordering spares, please quote this document’snumber BLV820AV and date 15.2.2013, the name and

order number of the required part, and the transmitter’sserial number. Parts indicated with asterisk (*) as well asscrews, nuts and seals (packings) are spare parts.

Figure 5-2 Parts list: VL with Sandvik-clamp process connection and enclosure code M

35

36

3738

39

20

19

1

13

1300354164

Page 21: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

21

BLH820AV15.2.2013

Figure 5-3 Parts list: VL with PMC 1" process connection and enclosure code N (display)

Figure 5-4 Parts list: VL with M45x2 process connection and remote electronics

SATRON VL pressure transmitter

44

45

15

16

17

18

13

10

9

8

4

3 2

1

11

1300354164

1

21

22

23

43

42

4140

Page 22: BLV820AV SATRON VL pressure transmitter Installation and ... · SATRON VL pressure transmitter 15.2.2013 3 Figure 1-3a Dimensional drawings (dimensions in mm) Process connection UA

Satron Instruments Inc.www.satron.com

P.O.Box 22, FIN-33901 Tampere, FinlandTel.int. +358 207 464 800, Telefax +358 207 464 801

Name Order number

T13002077290011451603021

80012500(80550847)72900116

72900111

51723053

51613009

T1300295T1300400

Sensing elementSealDevice plug DIN43650Cylinder-head screwM3 x 10 SFS2179 Zne

O-ring 20 x 2 ,Viton(PTFE)Seal GDM3-17,silicone

Wiring box GDM3009,DIN43650Cylinder-head screwS M3 x 35 SFS2179 A4

Cylinder-head screwS M3 x 4 VSM 13302 Zne

Protection cup, housing H,M and TProtection cup, housing N

Mounting clampSupport plateHex nutM8 SFS2067 A4Mounting bracket SO-ring, 42x2 FPM (Viton®)

Cover MSeal, Silicone rubberBack plate VFastening screw M4

Hex bolt, M10 x 40 SFS2064m A4Mounting clamp NS70/76.1-SFS 2333Hex nut M10 SFS 2067 A4Seal EPDMSeal FPM (Viton®)Seal PTFECoupling Sandvik 53 mmCoupling Sandvik 104 mmCoupling Sandvik 155 mmO-ring 18.64 x 3.53 FPMCoupling PMC1"Washer 8.4 A4 DIN125Hex screw M8x12 A4O-ring 34.6x2.62 FPMCoupling M45x2, adjustingO-ring 41.2x3 FPM

Name

12

* 34

7

8

* 9

10

11

* 13

* 15* 16

17

* 1819

Number

22

BLV820AV15.2.2013

Number

* 2021

* 2223

35

* 36

37383838

* 39* 39* 39

40* 41* 42

4344

* 45

SATRON VL pressure transmitter

T544953T54322356022800

T105000980013800

T1300256T1300387T1300391T1325347

54228140

82220000

56022810T1051205T1051204T1051203T547290T547291T5472928001186353M1050300500026305422801080013460M1050459800141230

Order number