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Introduction to SAP PP

BN1010 – Demo PPT

Demo SAP PP

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SAP Production planning


Agenda

• About a Finished product - E g : carton boxes ( we pack your end products)

• Organization structure

• Importance of all modules and their roles ( SD/MM/PP/QM/PM/FICO)

• Production planning – SAP

• Master Data : Material master :Fg/Sfg/Raw, BOM,WC, Routing , Production version

• Planning : Independently or Sales order Through Production order

• Execution: Confirmation with GI and GR

• Cost Analysis

• Technically complete

• Close the Production order.


Finished product

Carton box

Plant HYD

Finished product of the company


Organization Structure

CHINA

PLANT HYDUSA

INDIAJapan

Company

Company code

CHENNAI HYDERABAD BANGALORE

PLANTS


Importance of All modules ( SD/MM/PP/QM/PM/FICO)

SD : Sales& Distribution

MM :Material & Management

PP :Production Planning

QM : Quality management

PM : Plant Maintenance

FI CO : Finance and Control

This gets orders from market and see that it is delivered

This looks into procurement of required materials and maintain stocks

by GI & GR

This looks into production of the FG for the required order quantity

This looks into Quality of Incoming, In process and before

dispatch of the material for order

This looks into maintenance of the machine /equipment to give

Maximum efficiency to give good out put

This looks into creation of company/company code /plant and maintain cost

centers/profit center for financial accounting in the organization


PRODUCTION PLANNING - SAP

Master Data Planning Execution

MATERIAL MASTER

BILL OF MATERIALS

WORK CENTER

ROUTINGS

PRODUCTION

VERSION

PLANNED

INDEPENDENT

REQUIREMENTS

(Make to stock)

OR

CUSTOMER SPECIFIC

REQUIREMENTS

(Make to Order)

ORDER CREATION

RELEASING OF THE

ORDER

CONFIRMATION OF

THE ORDER

GOODS ISSUE TO ORDER

GOODS RECEIPT OF THE

ORDER

COST ANALYSIS


MASTERDATA

MATERIAL MASTER FINISHED GOODS /SEMI FINISHED GOODS/RAWMATERAIL

BILL OF MATERIAL

TO MAKE FG

WORK CENTER

TO MAKE FG

PAPER - SFG

FINISHED GOOD – (CARTON BOX)

APPLYING GUM - RAW

PULP - RAW

MACHINE REQUIRED TO PRODUCE THE REQUIRED PRODUCT

ROUTING

TO MAKE FG NUMBER OF OPERATIONS REQUIRED TO PRODUCE THE REQUIRED PRODUCT

NUMBER OF METHODS IN WHICH THE SAME PRODUCT CAN BE PRODUCED

USING DIFFERENT MATERIALS AND ROUTINGS

PRODUCTION

VERSION


Planning

PLANNED INDEPENDENT REQUIREMENTS THIS ARE THE REQUIREMENTS WHICH ARE ENTERED INTO SYSTEM

USING ; TCODE : MD61

CUSTOMER SPECIFIC – VA01

MATERIAL REQ PLANG – MD02


Stocks Requirements List & Production order creation

PRODUCTION ORDER CREATION

CO01STOCK REQUIREMENTS LIST

MD04

SALES ORDER VISIBLE IF PRODUCTION IS SPECIFICE TO

SALES ORDER –CO02 - Assignment

REQUIREMENT TROUGH SALES ORDER


Checking Bom, Routing, Material availability

PRODUCTION ORDER CONFIRMATION

CO11N

BILL OF MATERIAL IN PRODUCTION ORDER

CO02

CHECK FOR ALL THE ABOVE MATERIAL AVAILABILITY , BOM, ROUTING AND COSTS IF ANY


Release of Production order and Confirmations and GI /GR

PRODUCTION ORDER CONFIRMATION

CO11N

RELEASE OF PRODUCTION ORDER BY CLICK GREEN FLAG

CO02

GOODS RECEIPT -101 MVT TYPE GOODS MOVMENT -261 MVT TYPE


Confirmation of the Goods receipt to the order

CHECK IN MDO4 FOR THE REQUIRED STOCK UPDATED AS CUSTOMER STOCK

MD04

CHECK FOR DELIVER COMPLETE IN ORDER


Technical completion/ Settlement/Closing of Production order

TECHNICALLY COMPLELETION OF ORDER

CO02

CLOSING THE PRODUCTION ORDER

SETTLEMENT OF THE PRODUCTION ORDER

T.Code KO88 - FI CO Transactions


Cost analysis over view for the production order

COST ANALYSIS OF THE PRODUCTION ORDER

CO02


PRODUCTION PLANNING

PRODUCTION PLANNING

MASTER DATA

Material masterBill of materialWork centerRoutingProduction version

PLANNING

Material Requirement PlanningPlanned independent requirements

EXECUTIONPlanned order to Production order ConversionRelease of Production OrderConfirmationGoods issueGoods receiptTeco and close the order


DATAMASTER DATA

TO PRODUCE FINISHED PRODUCT 1.Create material and components ( Mm01 )2.Create Bill of material ( Cs02 )3.Create work center to produce the material ( Cr01 )4.Create routing to produce the material ( CA01 )5.Create production version ( C223 )

PLANNING1 Planned independent requirements ( Md61 )2. Stock requirement list ( Md04 )3. Material requirement planning ( Md02 )

EXECUTION1.Planned order to Production order Conversion (Md04 ) 2.Release of Production Order (Co02 )3.Confirmation (Co11n)4.Goods issue -261 (Mb1a )5.Goods receipt -101 (Mb31)6.Teco or close the order (Co02 )


Cycle


SAP PP


RMS

REPETITIVE MANUFACTURING SCENARIO


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