boiler layout engineering

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BOILER LAYOUT ENGINEERING In Indian Scenario 10/4/2017 [email protected]

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Page 1: Boiler layout engineering

BOILER LAYOUT

ENGINEERING

In Indian Scenario

10/4/2017 [email protected]

Page 2: Boiler layout engineering

PRODUCT ENGINEERING (FOSSIL BOILERS)IMPROVEMENTS DONE IN BOILER LAYOUTS

• REDUCTION OF BOILER COLUMNS IN 500 MW CONTRACTS. 53 COLUMNS PROVIDED IN RAMAGUNDAM UNIT 7, REDUCED TO 43 Nos IN KAHALGOAN & TO 39 Nos IN BELLARY.

• INTEGRATION OF LIFT STRUCTURE WITH BOILER STRUCTURE AS AGAINST STAND-ALONE STRUCTURE EARLIER.

• WIDER SPACING OF BOILER MAIN COLUMNS (From Boiler centre line ) FOR BETTER ACCESS SPACE.

• FIRST 250 MW DESIGNED WITH 7 BOWL MILLS WITH REAR MILL ARRANGEMENT & WITH UNSYMMETRIC ARRANGEMENT OF MILLS { 4 NOS ON LEFT SIDE & 3 NOS ON RIGHT SIDE WITH A CENTRE GAP} FOR KORBA 2x 250 MW

10/4/2017 [email protected]

Page 3: Boiler layout engineering

PRODUCT ENGINEERING (FOSSIL BOILERS IMPROVEMENTS DONE IN BOILER LAYOUTS

• RETROFIT OF ECONOMISER COIL HANDLING

• IMPROVEMENT OF BRACING PATTERN ON THE REAR SIDE OF THE BOILER FOR ECONOMISER COIL HANDLING.

• RELOCATION OF GATES IN THE ECONOMISER BYPASS DUCTS FOR ECONOMISER COIL HANDLING .

• OPTIMIZATION OF DAMPERS IN THE AIR DUCTS TO AIR PREHEATERS.

• LAYOUT FOR THE TWIN REHEATER HEADERS FOR 500 MW NEW CONTRACTS.

10/4/2017 [email protected]

Page 4: Boiler layout engineering

REGULAR ARRANGEMENT OF BOILER COLUMNS FOR RAMAGUNDAM 500 MW UNIT 7 (53 NO OF COLUMNS)

10/4/2017 [email protected]

Page 5: Boiler layout engineering

OPTIMIZED BOILER COLUMN LOCATION FOR KAHALGAON 500 MW (43 NOS OF COLUMNS)

10/4/2017 [email protected]

Page 6: Boiler layout engineering

OPTIMIZED ARRANGEMENT OF BOILER COLUMNS FOR BELLARY 500 MW UNIT (39 NO OF COLUMNS)

10/4/2017 [email protected]

Page 7: Boiler layout engineering

DESIGN IMPROVEMENT IN THE BOILER LIFT STRUCTURE

10/4/2017 [email protected]

Page 8: Boiler layout engineering

DIMEMSIONAL DETAILS OF BOILER COLUMNS FOR KAHALGOAN 500 MW

10/4/2017 [email protected]

Page 9: Boiler layout engineering

SUMMARY OF BOILER COLUMN SPACING IN CURRENT 500 MW UNITS

CONTRACT NAME NO OF COLUMNS

SPACING OF BOILER MAIN COLUMNS FROM BOILER CENTRE

LINE

RAMAGUNDAM 500 MW UNIT 7

53 NOS 13 M

KAHALGOAN 500 MW 43 NOS 15.5 M

BELLARY 500 MW 39 NOS 14.5 M 10/4/2017 [email protected]

Page 10: Boiler layout engineering

BELLARY TPS 1 x 500 MW BOILERSALIENT FEATURES OF BOILER LAYOUT

• SIDE MILL LAYOUT.

• 7 NUMBERS OF XRP 1003 BOWL MILLS

• WIDER MAIN BOILER COLUMN PITCHING AT 29 MTRS.

• TRISECTOR REGEN AIRHEATER 31.5 VIM(T) 2000 - USED IN THIS CONTRACT

10/4/2017 [email protected]

Page 11: Boiler layout engineering

• LARGE MAN HOLE DOOR(1.8 x 0.9 Mt) ENVISAGED IN PENT HOUSE FOR MAINTANECE.

• CL ELEVATION OF RING HEADER = 10.25 Mtrs.

• CL ELEVATION OF DRUM = 70.608 Mtrs.

• BOTTOM OF THE CEILING GIRDER = 78.550 Mts.

BELLARY TPS 1 x 500 MW BOILERSALIENT FEATURES OF BOILER LAYOUT

10/4/2017 [email protected]

Page 12: Boiler layout engineering

GA OF BOILERSECTIONAL ELEVATION

10/4/2017 [email protected]

Page 13: Boiler layout engineering

GA OF BOILERSECTIONAL PLAN

10/4/2017 [email protected]

Page 14: Boiler layout engineering

BOILER COLUMN LOCATION WITH

MAIN AUXILIRIES

10/4/2017 [email protected]

Page 15: Boiler layout engineering

BELLARY TPS 1 x 500 MW BOILERSALIENT FEATURES OF BOILER LAYOUT KEY PLAN OF BOILER AND ID SYSTEM

10/4/2017 [email protected]

Page 16: Boiler layout engineering

BELLARY TPS 1 x 500 MW BOILERSALIENT FEATURES OF BOILER LAYOUT

LAYOUT OF ID SYSTEM - ELEVATION

10/4/2017 [email protected]

Page 17: Boiler layout engineering

BELLARY TPS 1 x 500 MW BOILERSALIENT FEATURES OF BOILER LAYOUT

LAYOUT OF ID SYSTEM - PLAN

10/4/2017 [email protected]

Page 18: Boiler layout engineering

SALIENT FEATURES OF KORBA 2 x 250 MW UNITS

1. FIRST 250 MW UNIT WITH SEVEN BOWL MILLS WITH REAR MILL LAYOUT.

1. MILLS LOCATED UNSYMMETRICALLY ABOUT THE BOILER AXIS : 4 NOS ON THE LEFT SIDE & 3 NOS ON THE RIGHT SIDE WITH AN EMPTY BAY AT THE CENTRE

10/4/2017 [email protected]

Page 19: Boiler layout engineering

GENERAL ARRANGEMENT DRAWING SIDE ELEVATION: KORBA 2 x 250 MW

10/4/2017 [email protected]

Page 20: Boiler layout engineering

KORBA 2 X 250 MW SECTIONAL PLAN

10/4/2017 [email protected]

Page 21: Boiler layout engineering

KORBA 2 x 250 MW : I.D SYSTEM SECTIONAL ELEVATION

10/4/2017 [email protected]

Page 22: Boiler layout engineering

KORBA 2 x 250 MW : I.D SYSTEM PLAN

10/4/2017 [email protected]

Page 23: Boiler layout engineering

Structure for handling of Eco. Coils from Zero mtr. to 43.5 mtrs.

10/4/2017 [email protected]

Page 24: Boiler layout engineering

Replacement work of Eco. Bank in Unit#4

10/4/2017 [email protected]

Page 25: Boiler layout engineering

10/4/2017 [email protected]

Page 26: Boiler layout engineering

Eco. Coil shifting to the position

10/4/2017 [email protected]

Page 27: Boiler layout engineering

10/4/2017 [email protected]

Page 28: Boiler layout engineering

Manual handling arrangement for insertion and removal of Eco. Coils from platform to inside the boiler

10/4/2017 [email protected]

Page 29: Boiler layout engineering

VINDYACHAL

UNIT Nos. 7 & 8

(NO HANDLING ENVISAGED)

WITH PERMANENT BRACING

10/4/2017 [email protected]

Page 30: Boiler layout engineering

SIMHADRI

WITH REMOVABLE BRACING

10/4/2017 [email protected]

Page 31: Boiler layout engineering

TALCHER 4X500MW

WITH POST

10/4/2017 [email protected]

Page 32: Boiler layout engineering

KAHALGAON 2X500MW

OPEN

WITHOUT POST AND BRACINGS

10/4/2017 [email protected]

Page 33: Boiler layout engineering

EARLIER ARRANGEMENT WITH GATES HINDERING THE ECONOMISER COIL WITHDRAWAL

10/4/2017 [email protected]

Page 34: Boiler layout engineering

MODIFIED ARRANGEMENT OF GATES TO FACILITATE THE EASY WITHDRAWAL OF ECONOMISER COILS

10/4/2017 [email protected]

Page 35: Boiler layout engineering

B – BIPLANE DAMPER

L – LOUVER DAMPER

10/4/2017 [email protected]

Page 36: Boiler layout engineering

10/4/2017 [email protected]

Page 37: Boiler layout engineering

B – BIPLANE DAMPER

L – LOUVER DAMPER

10/4/2017 [email protected]

Page 38: Boiler layout engineering

LAYOUT OF SINGLE HRH HEADER

10/4/2017 [email protected]

Page 39: Boiler layout engineering

NEW LAYOUT WITH TWIN HRH HEADER

10/4/2017 [email protected]

Page 40: Boiler layout engineering

MODIFIED ROUTING OF HRH PIPING

OLD ARRANGEMENT MODIFIED ARRANGEMENT10/4/2017 [email protected]

Page 41: Boiler layout engineering

Any Quires [email protected]/4/2017 [email protected]