booosting - 2015okt22 - 3d concrete printing - deens technologisch instituut - hybridmanufacturing
TRANSCRIPT
it’s all about innovation
© Danish Technological Institute
Smart utilisation of 3D printing in theconcrete industry
Hybrid manufacturing withcementitious materials
© Danish Technological Institute
Danish Technological Institute
The Concrete CentreConsultancyR&DProduct developmentTesting / Certification
High Tech laboratoryFully-automated concrete mixer
High Tech laboratoryRobots produce new formwork
3© Danish Technological InstituteHybrid manufacturing with cementitious materials
Digital fabrication of structuresTailorCrete (2010-2014)
FormworkDigital fabrication
Subtractive manufacturing
ReinforcementTime-consuming
Unique reinforcement
Concrete structureFull-scale demosntration
Aarhus, DK
4Hybrid manufacturing with cementitious materials © Danish Technological Institute
Digital fabrication of structuresTailorCrete (2010-2014)
FormworkDigital fabrication
Subtractive manufacturing
ReinforcementTime-consuming
Unique reinforcement
Concrete structureFull-scale demosntration
Aarhus, DK
5Hybrid manufacturing with cementitious materials © Danish Technological Institute
Digital fabrication of structuresTailorCrete (2010-2014)
FormworkDigital fabrication
Subtractive manufacturing
ReinforcementTime-consuming
Unique reinforcement
Concrete structureFull-scale demosntration
Aarhus, DK
6Hybrid manufacturing with cementitious materials © Danish Technological Institute
Hybrid manufacturingSmart utilisation of 3D printing
Laminated solutions Composite material
Reinforcement mesh
3D PrintingEmbeding formworkImproved efficiency
1. Subtractive manufacturing
3. Assembly (Reinforcement)
2. Additive manufacturing
4. Additive manufacturing
Form
wor
k
Form
wor
kFo
rmw
ork
Form
wor
k
Concrete
Carbon fibermesh Concrete
Hybrid concept Additive manufacturing
Subtractive manufacturing
Casting methods
7Hybrid manufacturing with cementitious materials © Danish Technological Institute
Hybrid manufacturingSmart utilisation of 3D printing
Laminated solutions Composite material
Reinforcement mesh
3D PrintingEmbeding formworkImproved efficiency
Hybrid concept Additive manufacturing
Subtractive manufacturing
Casting methods
8Hybrid manufacturing with cementitious materials © Danish Technological Institute
Hybrid manufacturingSmart utilisation of 3D printing
Laminated solutions Composite material
Reinforcement mesh
3D PrintingEmbeding formworkImproved efficiency
Additive manufacturing
3D P
rinte
d fo
rmw
ork wid
th
length
Conc
rete
3D Printed surface
3D Printed surface
3D Printed insultation
3D Printed formwork (Prefabrication)Hybrid concept Additive manufacturing
Subtractive manufacturing
Casting methods
9Hybrid manufacturing with cementitious materials © Danish Technological Institute
Areas of interest within 3D printing
Parametricmaterial design
Multi-materialprinting
Functionalsurfaces
Prefabricatedconcrete
Customization
PrefabricationMaximise the use of 3D printing in the concrete industry
Hybridisation
10Hybrid manufacturing with cementitious materials © Danish Technological Institute
Thank you for your attentionWilson R. Leal da Silva, [email protected]+45 72 20 10 34
© Danish Technological Institute