GEAR SKIVING SOLUTIONS

BOOST YOUR GEAR & SPLINE PRODUCTION

From now on your gear machining operations will get highly productive and flexible thanks to Seco’s advanced and precise gear skiving tools. And today, many machines are available on the market in order to apply this technology, ie multi-task machines or machining centers. It might be applicable to one of your machines, with a CNC update.

MACHINE YOUR COMPONENT IN ONE SET-UP

As well as shaping, Seco’s skiving tools with advanced technology enable you to machine close to shoulders and with a dedicated solution, you can face internal or external gears and splines, spurs or helical. In addition, you can finish the complete component in one machine and in one set-up, which shortens your production time, improves quality and reduces your handling and logistics time and costs. By choosing gear skiving you will not need special machines for gear machining, you can use multi-task machines or machining centers.

GET EXTENDED TOOL LIFE

The skiving tools have complex geometries and if you do not use properly designed tools, your process will be unpredictable and unreliable. The HSS skiving tools available on the market do not last long because the process exposes them to extreme wear. Instead, Seco’s indexable carbide technology provides you with a tool life that is longer, safeguarding your gear machining process.

SHORTEN YOUR MACHINING TIME

Compared to shaping, skiving enables you to produce components in a third of the time when manufacturing gears or splines. It is also more flexible when compared to broaching.

BOOST YOUR OUTPUT

As it is a manufacturing method that is faster than other comparable ones, by choosing gear skiving you will boost your productivity.

MORE CONVENIENCE FOR YOU

With a shorter machining time and increased output, Seco’s skiving tools give you more value for money and make your gear machining efficient and convenient.

QUALITY WITHOUT WASTING TIME

Save time and fully enjoy the versatility of the indexable solution. Thanks to a finely manufactured tool with maximum accuracy you can also minimize repeatabilty errors.In optimal machining conditions you can get good gear precision and it’s ideal for pre-grinding, pre-shaving or even finishing operations.As it is used on multi-tasking machines with fast tool change, you can also benefit from combining the high productivity of this indexable solution in roughing with the high precision of solid carbide tools in finishing. By doing so, you reduce the cycle time while maintaining high component precision and improving finishing tool life as well.

GET FAST, FLEXIBLE AND PRODUCTIVE

FORGET ABOUT REGRINDING

Regrinding - which is indispensible with the traditional HSS gear tools - will be a thing of the past. Optimize your tool management with an innovative indexable carbide solution.

REDUCE YOUR INVENTORY WITH A VERSATILE TOOL

Since you can forget about regrinding, you won’t need to keep back-up tools in stock.

IMPROVE YOUR WORK ENVIRONMENT

If needed, you can purchase skiving tools with single or even double internal coolant channels. In most skiving operations, especially in roughing when the chip evacuation is good, you won’t need to use coolant or oil, improving your operators’ working conditions - and you can still use air.

NO MORE UNPLANNED STOPPAGES

Avoid accidents by making your manufacturing process more reliable with a product that is engineered and developed to be sturdy and long lasting. The sturdiness of this indexable solution prevents unplanned breakages thanks to extremely tough special tool steels.

PERSONALIZED SOLUTIONS & SUGGESTED RANGE

This versatile and dedicated solution is recommended for internal or external gears and splines, spurs or helical with different profiles, even with semi-topping. For splines the available range starts from module M2.5, while for gears it ranges from M3.5 up to M11. You can also benefit from customized carbide grades for your machining operations.

YOUR BENEFITS

• Machine your component in one set-up on multi-tasking machines

• Get extended tool life and convenience versus HSS

• Produce more in less time • Quality without wasting

time

• Forget about regrinding

• Reduce your stock & costs

• No more unplanned stoppages

• Personalized solutions

CASE STUDY

Splined shaftMaterial: C45Hardness: 240 HBModule: 5.0N. of teeth: 26Pressure angle: 30°Tilting angle: 25°Gear face width: 71 mm

Each cut lasted around 45”, the component was machined in six passes, total machining time was approximately 5 minutes, about half the time it would take with an HSS hobbing tool, and 4/5 times faster than a gear shaper.

SHORTER MACHINING TIME IN ONE SETUP

WWW.SECOTOOLS.COM

03316059, ST20196702 GB

© SECO TOOLS AB, 2019. All rights reserved.

Technical specifications are subject to

change without notice.

Follow us on our social media channels.