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Build something great™ > Community Meeting BORAL BERRIMA CEMENT 27 July 2017 Berrima Cement Works Berrima

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Page 1: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Build something great™

> Community Meeting

BORAL

BERRIMA CEMENT

27 July 2017

Berrima Cement Works

Berrima

Page 2: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Agenda ˃ Welcome and introductions, safety moment

˃ Previous meeting and matters arising

˃ Boral Cement and Berrima Cement Works update

˃ Fuelling the Future: Solid Waste Derived Fuels Implementation

˃ Environmental monitoring and update

˃ Community activities and general business

Page 3: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Introductions and safety moment ˃ Stuart Hutchings Operations Manager (NSW), Boral Cement

˃ Belinda Prideaux Environment Manager, Boral Cement

˃ Michael Curley Health Safety Environment Advisor, Boral Berrima Cement

˃ Madeline Westnidge Administration, Boral Berrima Cement Works

˃ Paul Jackson Stakeholder Rels Mgr (NSW/ACT and National Land Development), Boral Property

˃ Safety moment – Automated Rail Points Project ˃ https://vimeo.com/226255363/f586e24414

Page 4: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Previous meeting and matters arising ˃ Previous community meeting

˃ 10 November 2016

˃ Note: Presentations from previous meetings are available from the Cement Works website –

www.boral.com.au/berrimacement

˃ Any matters arising?

˃ Apologies for this meeting

Page 5: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Build something great™

> Boral Cement and

Berrima Cement Works update

BORAL

BERRIMA CEMENT

Page 6: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement

production. ˃ Clinker production record for second straight year – just under 1.5 million tonnes produced

˃ Cement sales continued to be strong leading to highest weekly cement production in years

˃ Safety performance continued to improve across the year but there was one LTI. ˃ Operator’s finger injured while cleaning a chute

˃ Safety remains a key focus at site

˃ Major kiln shutdown – January 2018. ˃ Expected to take 23 days to complete

˃ Personnel changes ˃ New Maintenance Manager, Joao Nunes,

commenced at Berrima in Sep 2016.

˃ Currently recruiting for a new Production Manager

after internal promotion.

Page 7: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

New Berrima Road Overpass ˃ Council is implementing plans for a new overpass connecting Taylor Ave and

Berrima Rd. ˃ We are finalising the relevant land access and acquisition agreements with Council to allow

construction to begin

˃ The new bypass will significantly improve traffic flow and eliminate rail/road interaction.

˃ The existing high volume air sampler (HVAS) situated between the cement works and Inghams

will need to be relocated.

Page 8: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Stakeholder Perception Benchmark ˃ During this financial year (2017-18), we will be conducting an SPB for Berrima

˃ SPB is our award winning process for verifying the environmental and community performance of

a site by gathering feedback from neighbours

˃ Random selection of sites throughout Australia are subjected to SPBs in each FY

˃ The SPB process involves pre-notification followed by collection of feedback

through various channels dependant on the site’s circumstances. ˃ Pre-notification usually by letter to all premises within footprint

˃ Feedback collection via combination of in-person visits, phone and online means

˃ The gathered information is used to both develop the subject site’s community

engagement activities and to highlight operational issues of concern.

˃ Site Stakeholder Engagement Plans are framed

around the comments given through an SPB

˃ SEPs are part of the operational process of

sites, so identified priorities must be addressed

˃ We have not yet identified the timing of

the SPB’s conduct ˃ However we will share the results with you at the

next community meeting.

Page 9: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

> Fuelling the Future:

Solid Waste Derived Fuels

Implementation

BORAL

BERRIMA CEMENT

Build something great™

Page 10: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Solid Waste Derived Fuels (SWDF) ˃ At our last meeting in November, we announced that the NSW Department of

Planning and Environment (DPE) had approved our modification for SWDF.

˃ To recap, the approval permits the following: ˃ Use of up to 100 000 tonnes per year of wood-waste derived fuel (WWDF) and refuse-derived

fuel (RDF) for the kiln’s energy needs, replacing equivalent amount of coal

˃ Amended air emissions limits

˃ Construction of a storage and feed system to allow SWDFs to be integrated into production

˃ The project represents an $11.3 million investment in the Berrima site. ˃ Supported by a $4.08 million grant from the NSW Environment Trust Waste Less, Recycle More

initiative

˃ Will substantially assist in reducing energy costs

and therefore cost of production, increasing long-

term viability of the site.

Page 11: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Recap – what is WWDF and RDF?

Wood waste-derived fuel (WWDF)

Refuse-derived fuel (RDF)

‘Leftovers’ from other industries

Untreated waste like sawdust,

pallets, chipped bark, mill off-cuts

NOT commercial or native

forestry material

Combustible materials recovered

from ‘mainstream’ waste

Papers, cardboards, packaging,

some plastics, C&D material

Screened and processed to

specification

X

Page 12: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

We’re now ready to build!

Multiflex feeder

Tube conveyor

Auto grab

crane

Aeration High temperature

slide gate

Loading bins Access & delivery

Calc

iner

Receiving and

storage shed

Supports

Page 13: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Construction schedule ˃ We recently updated our construction schedule which has seen some works

already get underway: ˃ Site preparation and civil works have already started

˃ Sep 2017: Construction of storage building begins

˃ Oct 2017: Overseas-supplied kit delivery – pipe conveyor and supports

˃ Oct 2017: Mechanical installation of equipment begins

˃ Apr 2018: Commissioning of plant and equipment

˃ May 2018: Performance testing and final commissioning

˃ Jun 2018: Plant handover

˃ Between six and 30 construction personnel will be involved in the project at

different times throughout the schedule.

˃ Where possible, manufacture and assembly will

occur away from Berrima site before installation

˃ Local suppliers to be used where we can

Page 14: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Construction details ˃ Due to the location of the project at the rear of the Cement Works, we expect

there will be no discernible difference to normal operations.

˃ Construction hours will be ˃ Mon-Fri: 7am until 6pm

˃ Sat: 7am until 1pm

˃ No construction is allowed on Sundays or public holidays if the construction noise is audible at

our site boundary

˃ The sequenced stages of the construction schedule include:

˃ Civils and earthworks: earthmoving, pouring of

slabs and foundations

˃ Materials store and Reception building: built off-

site, fitting pieces together, services connection

˃ Installation of ‘grab’ crane: built off-site, install

moving floor hopper, crane and electricals

˃ Installation of materials handling equipment:

tube conveyors, bin feeders, multiflex

˃ Electrical, control and instrumentation: cabling,

switchroom, light and power

˃ Some transport movements out of the

normal might be noticeable at times (eg

concrete agitators)

˃ Preconstruction: set up site office, fencing, arrange utilities supply to project site

Page 15: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Communication ˃ The SWDF project presents Berrima with an exciting opportunity to showcase

technological ability and innovation, all achieved with your assistance.

˃ Accordingly, we’ll be sharing our progress regularly through the schedule with

you: ˃ Tracking against schedule, major milestones, advance notice of activity (eg additional transport

movements) which may be noticeable outside site, first testing of SWDFs and your feedback,

reports to authorities

˃ Information will be supplied by the Project Team, Berrima site management and Boral’s

Stakeholder Relations Manager.

˃ All regular channels will be used: usual community meetings, newsletter, Cement Works website,

local media editorial and advertorial, potential site inspection events (during and post)

˃ As usual, we will seek your ongoing

feedback so that we can adjust either our

works or communications to suit you.

˃ If you have a complaint or concern: ˃ Call the Cement Works on 4860 2222 (voicemail)

˃ Call Boral Stakeholder Relations on 0401 894 097

˃ Email [email protected]

˃ All complaints will be entered into the Boral SIMS

system and actioned as swiftly as possible –

please get in touch as soon as the issue

occurs!

Page 16: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

> Environmental monitoring and

update

BORAL

BERRIMA CEMENT

Build something great™

Page 17: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Licence Year 1/5/2016 – 30/4/2017 ˃ Noise Monitoring

˃ Extensive (annual) noise monitoring undertaken

˃ Conclusion that we were compliant with our licencing noise requirements

˃ Recommendation to review a number of noise sources:

Page 18: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Licence Year 1/5/2016 – 30/4/2017 ˃ Stack Monitoring

Solid Particulates and NOx

Cadmium, mercury and hazardous

substances

Page 19: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Licence Year 1/5/2016 – 30/4/2017 ˃ Dust Deposition Gauges

Page 20: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Licence Year 1/5/2016 – 30/4/2017 ˃ Ambient Air Monitoring Program - HVAS

PM10, TSP

Heavy Metals

Page 21: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Licence Year 1/5/2016 – 30/4/2017 ˃ Lake Quality Overflow Data

Potassium, BOD, pH

TSS, COD, Sulphate, Chloride, Sodium,

Calcium

Page 22: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Licence Year 1/5/2016 – 30/4/2017 ˃ Lake Quality Overflow Data (2)

Aluminium, Flouride, Oil and Grease

Zinc, Nickel, Copper, Boron, Barium,

Cyanide, TP

Page 23: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Recent activities

˃ Pest Control ˃ Team of people monitoring rabbit population

˃ Recent virus release affecting pests

˃ Plans in place to supplement recent virus release if not

adequate

˃ People trained in the use of poisons

˃ Dust Collectors ˃ Consultant engaged to assist with providing

expertise

˃ Increased focus on DCs across site

˃ Increased focus on known issues

˃ People trained in the use of poisons

Page 24: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Reminder – Pollution Incident Response Register ˃ Our obligations under the NSW Protection of the Environment Act 1997

require us to have procedures for notifying the community if a ‘pollution

incident’ occurs. ˃ Examples include significant oil or hydrocarbon spills, release of high volumes of alkaline

water, fires and/or significant smoke

˃ Part of the procedures includes establishing a register of neighbour’s contact

details to be used for such notification. ˃ Started in 2013, all details kept secure and not used for other purposes

˃ Please let us know if you’d like to be included in this register (or have your

details updated) ˃ Open to those living within a one kilometre

radius of the site only.

˃ Register landline, mobile and/or email

addresses at your preference

˃ Call the site on 4860 2222 or email

[email protected]

Page 25: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Build something great™

> Community activities and

general business

BORAL

BERRIMA CEMENT

Page 26: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Change to community meeting regime ˃ As part of Berrima’s planning consent, we are required to establish and manage

a Community Liaison Group (CLG). ˃ Purpose is to act as a two-way communication channel between residents and Boral, sharing

information as well as identifying and recommending solutions to matters of concern.

˃ Is to include representatives from Boral, Council and up to four community members

˃ The NSW Department of Planning and Environment introduced new guidelines

for Community Consultation Committees in November which means we need to

make changes. ˃ Until now, our open community meetings have been our way of meeting this requirement

˃ With the new guidelines, we need to properly constitute a CLG going forward

˃ The CLG is an independently chaired

forum which will meet at least twice a year

to review and discuss the same things as

we do at the existing meetings. ˃ Up to seven community representatives may be

part of the CLG

˃ Membership is via an expression of interest to the

independent Chair who then makes the selection

˃ Boral and Council selects its own representatives

˃ Members sign a Code of Conduct and must

declare interests before joining the CLG

Page 27: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Change to community meeting regime ˃ Following this meeting, we will begin the process of transitioning to this new

arrangement. ˃ We will write to the DPE to request allocation of an independent Chair

˃ Once the Chair is identified, we will work with them per the guidelines to recruit community

representatives (advertising and general promotion)

˃ We will ensure all of our ‘regulars’ are updated with activities as they occur

˃ Recognising that joining a formal committee is not for everyone, and the valuable

contribution made through our ‘open’ community meetings until now, we are also

going to voluntarily hold a ‘whole of community’ meeting each year. ˃ WoC meetings will run as per our existing meetings – open to everyone, Boral to chair

˃ Will be held at the start of each new financial year (Jul-Aug) so we can review the previous year’s

activities and the new year’s plans

˃ Extra WoC meetings will be arranged if important

matters come up, or if the community requests

one.

˃ We are making our voluntary WoC

commitment because we believe it is

needed to keep all locals connected with

our operations. Thanks to you for your

ongoing interest and participation!

Page 28: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Community activities ˃ Since our last meeting, the following community projects have been given

support through the Cement Works’ community engagement program:

˃ Berrima Townlife: Berrima Carols by Candellight (Dec 16)

˃ Bundanoon Public School: Garden seating project (Feb 17)

˃ Moss Vale Chamber of Commerce: Moss Vale Buskers Battle (Feb 17)

˃ Southern Highlands Science & Engineering Challenge: S&EC Discovery Day (Mar 17)

˃ Hill Top Soccer Club (Mar 17)

˃ Southern Stars Baseball Club (Aug 17 – year two of three year sponsorship)

˃ Harper’s Mansion: Berrima Plant & Garden Fair (Oct 17)

˃ Southern Highlands Business Awards (Oct 17)

Page 29: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

General business and contacts ˃ Items of general business

˃ Next meeting

˃ Will be dependant on progress with transitioning to the CLG arrangements

˃ First ‘Whole of Community’ meeting will be Jul-Aug 2018 regardless

˃ Boral Berrima Cement contacts:

˃ Berrima Cement Works Reception 4860 2222 / [email protected]

˃ Paul Jackson Stakeholder Relations Manager

4677 2946 / 0401 894 097 /

[email protected]

˃ www.boral.com.au/berrimacement

˃ [email protected]

Page 30: BORAL BERRIMA CEMENT · Berrima Cement Works update ˃ Berrima had another outstanding year (FY16-17) in terms of clinker and cement production. ˃ Clinker production record for second

Build something great™

BORAL

BERRIMA CEMENT

> Thank you for your attendance