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BOSCHERT Punching Nibbling Forming Marking COMPACT simply better!

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Page 1: BOSCHERT - Metal Trading & Consulting Kft.infoak@boschert.de Technical Data better! BOSCHERT 360 degree stepless rotation of all tools, includ-ing Revotools. Maximum diameter of tools

BOSCHERT

PunchingNibblingFormingMarking

COMPACT

simply better!

Page 2: BOSCHERT - Metal Trading & Consulting Kft.infoak@boschert.de Technical Data better! BOSCHERT 360 degree stepless rotation of all tools, includ-ing Revotools. Maximum diameter of tools

FrameSolid welded steel construction guarantees the highest stability for punching sheets up to 12,7 mm thickness.

Robust constructionWidely spaced ball screw and linear guides guarantee positioning accuracy and repeatability.

Electrical cabinetOpen and easily surveyed panel includes digital control, cooling fan,

Industrial CPUwith RS232 and Modem

connection. As an option also available with expanded memory

and USB or wireless LAN.

COMPACTThe Compact punching machine from Boschert is the perfect machine for the first-time user of CNC punch-ing technology.

Advantages:user-friendly graphic program-ming, high quality with low cost, small floor space requirement. Heavy duty C-frame construction allows working of oversized sheets, by using turning and automatic repositioning function.

With more than 50 yearsexperience we can guar-antee the Boschert quality users worldwide have come to expect.

Control panel10,5" TFT colour screen, ergonomically designed, it is adjustable and mounted on casters. Floppy disk drive, dual palm buttons, tool change position button, emergency-off. The powerful graphic andconversational software guarantees simple and fastprogramming. It is also available in a PC version.

Page 3: BOSCHERT - Metal Trading & Consulting Kft.infoak@boschert.de Technical Data better! BOSCHERT 360 degree stepless rotation of all tools, includ-ing Revotools. Maximum diameter of tools

Punching head rotationIndex equipment and also stripper height adjustment

4-station up to

max. Ø 25 mm

7-station with 6x up to

max. Ø 16 mm

with cutting tool

ToolingSpecial 6-station to work on

copper bar up to 10 mm

6-station up to

max. Ø 20 mm

COMPACT Rotation Index

8-station up to max.

Ø 16 mm

Punching head rotationSolid construction with DC motor and measuring system

Stepless 360 degree rotation of all tools up to 105 mm diameter using brushless DC motors and pneumatic indexing of Revotools. The 7-way Revotool was especially constructed for this model. In addition to 6 tools with a diameter of 16 mm each, with a slitting tool of 5 x 30 mm it is possible to punch nearly every contour, allowing complete pro-cessing of the sheet without changing tools.

punch

adjustment rings

PU stripper

die size I

Trumpf ® standard tooling- easy handling- low cost- punch assembly mounts directly in the punch head without an adapter- long tool life

Page 4: BOSCHERT - Metal Trading & Consulting Kft.infoak@boschert.de Technical Data better! BOSCHERT 360 degree stepless rotation of all tools, includ-ing Revotools. Maximum diameter of tools

‑‑

Working area Compact 500 x 1000 (2000) 560 x 1080 mm (2080) Compact 750 x 2000 810 x 2080 mm Compact 1000 x 2000 1060 x 2080 mm Compact 1250 x 2000 (2500) 1310 x 2080 mm (2580) Compact 1500 x 2000 (3000) 1560 x 2080 mm (3080) Performance

Max. sheet thickness 12,7 mm clamp opening / Revotool 6 mm1

Max. sheet length 9999 mm by repositioning Max. hydraulic punching power 280 kN (optional 400 kN) Max. workpiece weight 200 kg

Speeds

Max. positioning speed X- axes 60 m/min Max. positioning speed Y- axes 30 m/min simultaneous X & Y 67 m/min Max. strokes standard hydraulic 250 strokes/min Max. strokes fast hydraulic 800 strokes/min

Toolings Trumpf ® tooling system Max. punching diameter 105 mm or any shape within 105 mm Revotool 4 / 6 / 7 & 8 stations Time of tool changing 2-4 sec. Revotool 15 sec. manual

Axes accuracy during punching process

Positioning difference + - 0,10 mm Repeatability + - 0,03 mm

Space requirement and weights 2 B (X) T (Y) H

Compact 500 x 1000 (2000) 2900 (4000) x 2540 x 2100 mm 5800 (6000) kg Compact 750 x 2000 4000 x 3165 x 2100 mm 7500 kg Compact 1000 x 2000 4000 x 3790 x 2100 mm 9200 kg Compact 1250 x 2000 (2500) 4000 (5860) x 4410 x 2100 mm 10800 (11000) kg Compact 1500 x 2000 (3000) 4000 (6860) x 5058 x 2100 mm 14000 (15400) kg Electrical Values standard hydr. / fast hydr.

Electrical connecting value 20 / 25 kVA Hydraulic motor 4,8 / 11 kW Electrical consumption 2 mm sheet thickness continuous operation 4,9 / 7,7 kW/h Electrical consumption 4 mm sheet thickness continuous operation 5,4 / 8,75 kW/h Required fuse 3 x 25 A / 3 x 35 A

Pneumatic connecting value min. 4 bar Hydraulic oil 115 / 160 litre1 Mild steel St 40/mm 2

2 The exact values can be found in each specific installation plan

Technical Data

Page 5: BOSCHERT - Metal Trading & Consulting Kft.infoak@boschert.de Technical Data better! BOSCHERT 360 degree stepless rotation of all tools, includ-ing Revotools. Maximum diameter of tools

a b c d

e f g h

i j

More components of the Compacta An L-sheet is provided with all machines for working very small pieces and pre-bent parts. (Standard)

b The automatic tool lubrication serves to increase tool life when nibbling stainless steel (VA) and decreases edge burrs in aluminium

c Repositioning up to 10 meters and clamp movement without contacting the sheet. 2 robust clamps for sheets up to 200 kg (expandable to 4 clamps). Standard capaci- tiy up to 7 mm or 12,7 mm when required. (Standard)

d Sandblasted, corrosion resistant surface as standard. Balls in the table for heavier sheets and easy handling, brushes in the table for thin or scratch sensitive sheets are also available.

e Vacuum slug removal

f CNC/CAD software to import DXF-files into machine language, calculated punch time, graphic simulation

g Nibbling up to 800 strokes / min with integrated oil cooling

h Programmable repositioning of the clamps for faster set up of the machine.

i Tapping and drilling attachment for threads M3 up to M12 and smaller drilled holes in thicker sheets.

j Marking apparatus for marking parts in 10 different fonts.

BOSCHERTGmbH+Co.KG79523 Lörrach, Postfach 7042DeutschlandPhone +49 7621 9593-0Fax +49 7621 [email protected]

BOSCHERT

Page 6: BOSCHERT - Metal Trading & Consulting Kft.infoak@boschert.de Technical Data better! BOSCHERT 360 degree stepless rotation of all tools, includ-ing Revotools. Maximum diameter of tools

a b c d

e f g h

i

BOSCHERT

BOSCHERT

BOSCHERT

More components of the Multipunch

a The automatic tool lubrication serves to increase tool life when nibbling stainless steel (VA) and decreases edge burrs in aluminium

b Repositioning up to 10 meters and clamp movement without contacting the sheet. 2 robust clamps for sheets up to 200 kg (expandable to 4 clamps). Standard capaci- tiy up to 7 mm or 12,7 mm when required. (Standard)

c Sandblasted, corrosion resistant surface as standard. Balls in the table for heavier sheets and easy handling, brushes in the table for thin or scratch sensitive sheets are also available.

d Vacuum slug removal

e CNC/CAD software to import DXF-files into machine language, calculated punch time, graphic simulation

f Nibbling up to 800 strokes / min with integrated oil cooling

g Programmable repositioning of the clamps for faster set up of the machine. (Standard)

h Tapping and drilling attachment for threads M3 up to M12 and smaller drilled holes in thicker sheets.

i Marking apparatus for marking parts in 10 different fonts.

PunchingNibblingFormingMarkingTapping

MULTIPUNCH

Working area

Multipunch 1000 x 2000 mm 1060 x 2080 mm

Multipunch 1250 x 2500 mm 1310 x 2580 mm

Multipunch 1500 x 3000 mm 1560 x 3080 mm

Performance

Max. sheet thickness Choose Material Clamps for either 7 mm (¼”) or 12.7 mm (½”) Revotool: 4 mm (5/32”) Max. sheet length 9999 mm by repositioning Max. hydraulic punching power 280 kN Max. workpiece weight 200 kg

Speeds

Max. positioning speed X- axes 60 m/min Max. positioning speed Y- axes 60 m/min simultaneous X & Y 85 m/min Max. strokes standard hydraulic 250 strokes/min Max. strokes fast hydraulic 800 strokes/min

ToolingTrumpf ® tooling system Max. punching diameter 70 mm or any shape within 70 mm Revotool 4 / 6 / 8 stations, Shapes fitting within 25 / 20 / 16 mm diameter Time of tool changing 1-5 sec.

Axes accuracy during punching process

Positioning difference + - 0,10 mm Repeatability + - 0,03 mm

Space requirement and weights 1

Multipunch 1000 x 2000 6100 x 5338 x 2100 mm weight 12500 kg

Multipunch 1250 x 2500 7000 x 5963 x 2100 mm weight 14000 kg

Multipunch 1500 x 3000 8060 x 6588 x 2100 mm weight 15800 kg

Electrical Values standard hydr./fast hydr. Electrical connecting value 20 / 25 kVA Hydraulic motor 4,8 / 11 kW Electrical consumption 2 mm sheet thickness continuous operation 4,9 / 7,7 kW/h Electrical consumption 4 mm sheet thickness continuous operation 5,4 / 8,75 kW/h Required fuse 3 x 25 A / 3 x 35 A Pneumatic connecting value min. 4 bar Hydraulic oil 115 / 160 litre

1 The exact values can be found in each specific installation plan

GmbH+Co.KG79523 Lörrach, Postfach 7042DeutschlandPhone +49 7621 9593-0Fax +49 7621 [email protected]

Technical Data

MULTIPUNCH

simply better!

Page 7: BOSCHERT - Metal Trading & Consulting Kft.infoak@boschert.de Technical Data better! BOSCHERT 360 degree stepless rotation of all tools, includ-ing Revotools. Maximum diameter of tools

BOSCHERT

360 degree stepless rotation of all tools, includ-ing Revotools. Maximum diameter of tools is 76.2 mm (3”). Driven by two brushless DC servo motors. The Revotools are changed by a pneu-matic cylinder.

Quick change tool cassettes hold the punch, die and stripper and are set off-line so as not to limit machine run time.

8 station tool carrousel with cassettes that hold punch, die and stripper or Revotool head with 4, 6 or 8 tools.

Boschert Multipunch Auto Tool Change Rotation Index ToolingTool ChangerThe Multipunch tool carrousel is mounted at the front of the machine, below table level. The vertical and horizontal axis movements are controlled by ball screws with linear ball guides using double carriages. The rotary axis positions the eight cassettes with a rack and pinion drive. The Multipunch uses Trumpf style tools up to size II (3”) and Boschert Revotools. It is possible to have up to 64 individual tools, all fully indexable, in the machine.

The programmable small parts chute measures 200 mm x 300 mm. The movement of the chute is controlled by a pneumatic cylinder.

The Multipunch changes tools in 3-5 seconds. Revotools within the same cartridge are changed in less than 3 seconds.

FrameSolid welded steel construction guarantees the highest stability for punching sheets up to 12,7 mm thickness.

Robust constructionWidely spaced ball screw and linear guides guarantee positioning accuracy and repeatability.

Electrical cabinetOpen and easily surveyed panel includes digital control, cooling fan, transformers and control.

Industrial CPUIncludes RS232 and modem

connections. Also available with USB and wireless LAN.

Control panel10,5" TFT colour screen, ergonomically designed, it is adjustable and mounted on casters. USB, dual palm buttons, tool change position button, emergency-off. The powerful graphic and conversational software guarantees simple and fast programming. It is also available in a PC version.

4-station up tomax. Ø 25 mm

Special 6-station to work on copper bar up to 10 mm

6-station up tomax. Ø 20 mm

8-station up to max. Ø 16 mm

Trumpf ® standard tooling

• easy handling • low cost • long tool life• long regrind length

punch adjustment rings PU stripper die size I

With more than 60 years experience we can guarantee the Boschert quality users worldwide have come to expect.