broach sharpening machine sharpmaster
TRANSCRIPT
KKN SHARPMASTER 2200/3000G R I N D B R O A C H I N G T O O L S E C O N O M I C A L L Y
INNOVATIVE BROACHING TECHNOLOGY
Process reliability and constant product quality. The tool plays a key role in production involving
broaching. Precise regrinding is crucial in the true sense of the word when it comes to ensuring tool quality.With
its technical and economical innovations, the KKN SHARPMASTER is the ideal complement to your broaching
machine. An axis arrangement that is unique among grinding machines gives it a clear advantage in terms of
rigidity and dynamism compared with conventional machines. Round and flat broaching tools can be mounted
and stay on the machine table at the same time, and can be grinded without retooling. The graphically supported
screen interface allows intuitive operation and data entry. The high-precision probe generates the necessary
tool data and determines the starting position for the automatic start-up of the grinding wheel. Even fully-auto-
matic initial grinding of the broaching tool is possible by employing solid-borne sound. Never has the grinding of
broaching tools been as economical and at the same time perfect. See for yourself on site.
FULLY AUTOMATIC AND PRECISE GRINDING
DIRECTLY ON YOUR OWN PREMISES
FOR ROUND AND FLAT TOOLS
SUPERB ACCURACY AND DYNAMICS
INTUITIVE OPERATION
GENEROUSLY DIMENSIONED WORKING SPACE
ECONOMICAL AND TECHNICALLY PERFECT
General functions
� Grinding round broaching tools
� Grinding flat broaching tools
� Automatic scanning of broaching tools
Areas of work
� Grinding the face
� Grinding the chip space
� Grinding the flank
Optional
� Grinding carbide broaching tools
� Grinding helical broaching tools
� Grinding pot broaching disks
� Flat and radius dressing
Machine design
� Compact and ergonomical machine design with a lar-
ge working space
� Machine bed configured as an intrinsically rigid steel
structure in the form of an inclined bed for optimum
chip removal. Optionally as an "intelligent" hybrid
design combined with mineral casting for maximum
thermal stability, vibration damping and rigidity
� Oil-tight machine housing with coolant return, oil
extraction, explosion protection and integrated control
cabinet
� Linear direct drives
� Play-free roller bearings in all axes
� Round and flat broaching without retooling
KKN -SHARPMASTER 2200/3000G R I N D B R O A C H I N G T O O L S E C O N O M I C A L L Y
Performance description
� Simple programming via graphically supported opera-
tor guidance
� Measuring probe for measuring the pitch and gradient
on the broaching tool
� Solid-borne sound microphone for minimising the “air
grinding times”
� High-pressure cooling lubrication of the grinding wheel
Machining unit
� 5-axis double λ-kinematic with 3 parallel and
2 serial axes
� 1 rotation axis for rotating the workpiece
� 17 KW high-performance grinding spindle
Electrical equipment
� Siemens 840D controller with OP012 control
console
� Direct measuring systems in all axes
Axis resolution: Translation axes: 0.1 µm
� Rotation axes: < 0.00001°
� Manual control unit for set-up mode
Dimensions and weight
� Machine dimensions:
W x D x H = 5000/5800 x 3300 x 3300 mm
� Table dimensions:
W x D x H = 3000/3800 x 450 x 90 mm
� Centre distance: 2200/3000 mm
� Centre height: 250 mm
� Magnetic plate height: 250 mm
� Max. broaching tool diam.: 400 mm
� Total weight: max. 19.000/23.000 kg
Traversing distances and working space
� X axis: 1700/2500mm (grinding length, longitudinal)
� Y axis: 310 mm (grinding length, transverse)
� Z axis: 350 mm
� C1 axis: +/- 210°
� C2 axis: +/- 210°
� A axis: Free rotation
Cooling lubricant and extraction
� Filter fineness: 3-10 µm, depending on version
� Volume flow: 85 l/min at 20 bar
� Extraction: 1000 m³/h with oil separation
THE COMPLETE PERFORMANCE RANGEPERFECT BROACHING TECHNOLOGY
Karl Klink GmbH
Werkzeug- und Maschinenfabrik
Pforzheimer Straße 36, 75223 Niefern-Öschelbronn
P.O. Box 1140, 75218 Niefern-Öschelbronn
GERMANY
Phone +49 7233 77- 0
Fax +49 7233 77-111
www.karl-klink.de
[email protected] KLI08002
·12.08
·GB·www.walliser-partner.de·P·Subjecttotechnicalmodifications
INNOVATIVE BROACHINGTECHNOLOGY
INTERNAL AND EXTERNALBROACHING MACHINES
BROACHING TOOLS
BROACHING TOOL SHARPENINGMACHINES
CONTRACT BROACHING