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    BroadGateBG-30

    Version 14

    Installation, Operation, and

    Maintenance Manual

    426006-2333-013-A05

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    BG-30 Installation, Operation, and Maintenance Manual

    V14

    Catalog No: X39459June 2012

    6th Edition

    Copyright by ECI Telecom, 2002-2012. All rights reserved worldwide.

    This is a legal agreement between you, the end user, and ECI Telecom Ltd. (ECI Telecom). BY OPENING THEDOCUMENTATION AND/OR DISK PACKAGE, YOU ARE AGREEING TO BE BOUND BY THE TERMS OF THIS

    AGREEMENT. IF YOU DO NOT AGREE TO THE TERMS OF THIS AGREEMENT, PROMPTLY RETURN THE

    UNOPENED DOCUMENTATION AND/OR DISK PACKAGE AND THE ACCOMPANYING ITEMS (INCLUDINGWRITTEN MATERIALS AND BINDERS OR OTHER CONTAINERS), TO THE PLACE FROM WHICH YOUOBTAINED THEM.

    The information contained in the documentation and/or disk is proprietary and is subject to all relevant copyright,patent, and other laws protecting intellectual property, as well as any specific agreement protecting ECI Telecom'srights in the aforesaid information. Neither this document nor the information contained in the documentation and/ordisk may be published, reproduced, or disclosed to third parties, in whole or in part, without the express priorwritten permission of ECI Telecom. In addition, any use of this document, the documentation and/or the disk, or theinformation contained therein for any purposes other than those for which it was disclosed, is strictly forbidden.

    ECI Telecom reserves the right, without prior notice or liability, to make changes in equipment design orspecifications. Information supplied by ECI Telecom is believed to be accurate and reliable. However, noresponsibility whatsoever is assumed by ECI Telecom for the use thereof, nor for the rights of third parties, whichmay be affected in any way by the use and/or dissemination thereof.

    Any representation(s) in the documentation and/or disk concerning performance of ECI Telecom product(s) are forinformational purposes only and are not warranties of product performance or otherwise, either express or implied.

    ECI Telecom's standard limited warranty, stated in its sales contract or order confirmation form, is the only warrantyoffered by ECI Telecom.

    The documentation and/or disk is provided AS IS and may contain flaws, omissions, or typesetting errors. Nowarranty is granted nor liability assumed in relation thereto, unless specifically undertaken in ECI Telecom's salescontract or order confirmation. Information contained in the documentation and in the disk is periodically updated,and changes will be incorporated in subsequent editions. If you have encountered an error, please notify ECITelecom. All specifications are subject to change without prior notice.

    The documentation and/or disk and all information contained therein is owned by ECI Telecom and is protected byall relevant copyright, patent, and other applicable laws and international treaty provisions. Therefore, you musttreat the information contained in the documentation and disk as any other copyrighted material (for example, abook or musical recording).

    Other Restrictions. You may not rent, lease, sell, or otherwise dispose of the documentation and disk, asapplicable. YOU MAY NOT USE, COPY, MODIFY, OR TRANSFER THE DOCUMENTATION AND/OR DISK OR

    ANY COPY IN WHOLE OR PART, EXCEPT AS EXPRESSLY PROVIDED IN THIS LICENSE. ALL RIGHTS NOTEXPRESSLY GRANTED ARE RESERVED BY ECI Telecom.

    All trademarks mentioned herein are the property of their respective holders.ECI Telecom shall not be liable to you or to any other party for any loss or damage whatsoever or howsoevercaused, arising directly or indirectly in connection with this documentation and/or disk, the information containedtherein, its use, or otherwise. Notwithstanding the generality of the aforementioned, you expressly waive any claimand/or demand regarding liability for indirect, special, incidental, or consequential loss or damage which may arisein respect of the documentation and/or disk and/or the information contained therein, howsoever caused, even ifadvised of the possibility of such damages.

    The end user hereby undertakes and acknowledges that they read the "Before You Start/Safety Guidelines"instructions and that such instructions were understood by them.

    It is hereby clarified that ECI Telecom shall not be liable to you or to any other party for any loss or damagewhatsoever or howsoever caused, arising directly or indirectly in connection with you fulfilling and/or failed to fulfillin whole or in part the "Before You Start/Safety Guidelines" instructions.

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    426006-2333-013-A05 ECI Telecom Ltd. Proprietary i

    ContentsAbout This Manual .................................................................. xiii

    Overview ........................................................................................................... xiii

    Intended Audience ............................................................................................ xiii

    Document Organization ..................................................................................... xiii

    Document Conventions ..................................................................................... xivRelated Documentation ...................................................................................... xvObtaining Technical Documentation .................................................................. xvTechnical Assistance ......................................................................................... xvi

    Introduction .............................................................................. 1-1

    BG-30 Platform Overview ................................................................................. 1-1

    Before You Start ...................................................................... 2-1Overview .......................................................................................................... 2-1

    Site Preparation ................................................................................................ 2-4Tools and Test Equipment ............................................................................... 2-6Installing BG-30 in Racks ................................................................................. 2-6Preparing Cables and Fibers ............................................................................ 2-9Work and Equipment Safety ........................................................................... 2-16Protection Against Electrostatic Discharge .................................................... 2-22

    Installing Equipment ............................................................... 3-1Overview .......................................................................................................... 3-1Preliminary Preparations .................................................................................. 3-2

    Installation Sequence ....................................................................................... 3-2

    Unpacking and Performing Visual Inspection ................................................... 3-5Installation Options ........................................................................................... 3-6Installing Ancillary Units in Racks ..................................................................... 3-8Installing the BG-30B Platform in the Rack .................................................... 3-31

    Installing the BG-30E Platform in the Rack .................................................... 3-47

    Installing the EXT-2U Platform in the Rack .................................................... 3-61

    Connecting Fibers and Cables to the BG-30 Shelf ........................................ 3-73

    BG-30B Wall-Mounted Installations ....................................... 4-1Overview .......................................................................................................... 4-1

    Wall-Mounted Cabinet ...................................................................................... 4-2

    DDF 21 E1s Unit ............................................................................................ 4-13Wall-Mounted Frame ...................................................................................... 4-34

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    Contents BG-30 Installation, Operation, and

    Maintenance Manual

    ii ECI Telecom Ltd. Proprietary 426006-2333-013-A05

    Commissioning Tests ............................................................. 5-1Overview .......................................................................................................... 5-1

    Test Equipment ................................................................................................ 5-1

    Site Commissioning Tests ................................................................................ 5-2

    SDH Commissioning Tests .............................................................................. 5-5

    Data Network Commissioning Tests .............................................................. 5-11

    Maintenance ............................................................................. 6-1Overview .......................................................................................................... 6-1Test Equipment, Tools, and Materials .............................................................. 6-1Preventive Maintenance ................................................................................... 6-2Onsite Troubleshooting .................................................................................... 6-3Replacing Cards and Modules ....................................................................... 6-24

    Connection Data ..................................................................... A-1Overview .......................................................................................................... A-2INF_30B/INF_30BH/INF_30E DC Input Power Connectors ............................ A-2AC_CONV_30B/AC_CONV_30E AC Input Power Connectors ....................... A-2MNG Ethernet Connector ................................................................................. A-3T3/T4 Timing Connector ................................................................................... A-4

    Auxiliary Connector on the MCP30 .................................................................. A-5

    RS-232 Connector ............................................................................................ A-7Orderwire Connector ........................................................................................ A-8V.11 Overhead Connector ................................................................................ A-9

    Alarms Connector ........................................................................................... A-10

    E1 Connectors on the PME1_21 .................................................................... A-11

    PME1_63 Connection Data ............................................................................ A-15

    Ethernet Interface Connectors ....................................................................... A-23PM345_3 Card Connection Data ................................................................... A-23P345_3E Card Connection Data .................................................................... A-23PE1_63 Card Connection Data ...................................................................... A-23

    ESW_2G_8F_E Card Connection Data ......................................................... A-24

    MPS_2G_8F Card Connection Data .............................................................. A-24

    DMGE_1_L1 Connection Data ....................................................................... A-25TP21_2 Connection Data ............................................................................... A-25TP63_1 Connection Data ............................................................................... A-30

    TPS1_1 Connection Data ............................................................................... A-31SM_10E Card Connection Data ..................................................................... A-31

    ICP_VF Connection Data ............................................................................... A-44

    ICP_V24 Connection Data ............................................................................. A-45ICP_V35 Connection Data ............................................................................. A-48

    ICP_V11_V24 Connection Data ..................................................................... A-49

    ICP_DB37D Connection Data ........................................................................ A-51

    RAP-4B Connectors ....................................................................................... A-55

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    426006-2333-013-A05 ECI Telecom Ltd. Proprietary v

    List of FiguresFigure 1-1: Typical BG-30 platform ................................................................................ 1-2

    Figure 2-1: Typical installation of four BG-30 platforms in an ETSI 2200 rack .............. 2-8

    Figure 2-2: Laser warning label.................................................................................... 2-19

    Figure 2-3: Basic ESD warning symbol ....................................................................... 2-22

    Figure 3-1: Typical installation of a single BG-30 platform in a 2200 ETSI rack ........... 3-3

    Figure 3-2: Typical installation of four BG-30B platforms .............................................. 3-7

    Figure 3-3: Location of RAP-BG grounding stud ......................................................... 3-10

    Figure 3-4: Identification of RAP-BG cable routes ....................................................... 3-11

    Figure 3-5: Connecting DC power cables to the RAP-BG ........................................... 3-11

    Figure 3-6: RAP-BG platform power cable grounding screws ..................................... 3-13

    Figure 3-7: RAP-BG front cover removal ..................................................................... 3-14

    Figure 3-8: RAP-BG circuit breaker installation ........................................................... 3-14

    Figure 3-9: Platform DC input power connector pin functions ..................................... 3-15

    Figure 3-10: Locating RAP-4B grounding stud ............................................................ 3-17

    Figure 3-11: RAP-4B with grounding cable .................................................................. 3-18

    Figure 3-12: Identifying RAP-4B cable routes .............................................................. 3-18

    Figure 3-13: Connecting DC power cables to the RAP-4B .......................................... 3-19

    Figure 3-14: RAP-4B platform power cable grounding screws .................................... 3-20

    Figure 3-15: RAP-4B front cover removal .................................................................... 3-21

    Figure 3-16: RAP-4B circuit breaker installation .......................................................... 3-21

    Figure 3-17: Platform DC input power connector pin functions ................................... 3-22

    Figure 3-18: Threading optical fibers in the FST .......................................................... 3-23

    Figure 3-19: Attaching rack mounting brackets to the ODF ......................................... 3-24

    Figure 3-20: ODF front panel ....................................................................................... 3-25

    Figure 3-21: ODF open view ........................................................................................ 3-25

    Figure 3-22: ODF fiber routes ...................................................................................... 3-26

    Figure 3-23: Installing ICP_MCP30 in the rack ............................................................ 3-28

    Figure 3-24: Installing SM_10E ICPs in the rack ......................................................... 3-29

    Figure 3-25: Installing the AC_CONV_UNIT in the rack .............................................. 3-30

    Figure 3-26: Installing rail stiffeners in the rack ........................................................... 3-32

    Figure 3-27: BG-30B slots ............................................................................................ 3-33

    Figure 3-28: Installing a power module in the BG-30B ................................................ 3-35

    Figure 3-29: Installing an FCU_30B/ FCU_30BH module in the BG-30B ................... 3-36

    Figure 3-30: Location of the CF card inside the MCP30B/D ........................................ 3-37

    Figure 3-31: Installing a CF card into the MCP30B/D .................................................. 3-38

    Figure 3-32: Installing an MCP30B module in the BG-30B ......................................... 3-39

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    List of Figures BG-30 Installation, Operation, and

    Maintenance Manual

    vi ECI Telecom Ltd. Proprietary 426006-2333-013-A05

    Figure 3-33: Location of the SD card inside the MCP30 ............................................. 3-40

    Figure 3-34: Installing the SD card into the MCP30 .................................................... 3-41

    Figure 3-35: Installing an MCP30 module in the BG-30B ............................................ 3-42

    Figure 3-36: Installing an XIO30 module in the BG-30B .............................................. 3-43

    Figure 3-37: Installing a Tslot module in the BG-30B .................................................. 3-44

    Figure 3-38: Installing an AC_CONV_MODULE in the AC_CONV_UNIT ................... 3-45

    Figure 3-39: Installing an SFP/XFP module in the BG ................................................ 3-46

    Figure 3-40: Installing the H connector ........................................................................ 3-48

    Figure 3-41: Installing the BG-30E ............................................................................... 3-49

    Figure 3-42: Removing the BG-30E from the BG-30B ................................................ 3-50

    Figure 3-43: Inserting the thin flat-head tool ................................................................ 3-51

    Figure 3-44: Raising the rivet cap ................................................................................ 3-51

    Figure 3-45: Removing the rivet ................................................................................... 3-51

    Figure 3-46: BG-30E regular slots layout ..................................................................... 3-52

    Figure 3-47: BG-30E slots layout with ES 3# extended ............................................... 3-52

    Figure 3-48: Installing a power module in the BG-30E ................................................ 3-54

    Figure 3-49: Installing an FCU_30E in the BG-30E ..................................................... 3-55

    Figure 3-50: Installing an extension card in the BG-30E ............................................. 3-56

    Figure 3-51: Removing the blank panel ....................................................................... 3-57

    Figure 3-52: Removing the card guide ......................................................................... 3-58

    Figure 3-53: Installing a long card in the BG-30E ........................................................ 3-59

    Figure 3-54: Installing a traffic module on the SM_10E ............................................... 3-60

    Figure 3-55: Installing the H connector in the BG-30 ................................................... 3-62

    Figure 3-56: Removing the BG-30E from the BG-30B ................................................ 3-63

    Figure 3-57: Inserting the thin flat-head tool ................................................................ 3-64

    Figure 3-58: Raising the rivet cap ................................................................................ 3-64

    Figure 3-59: Removing the rivet ................................................................................... 3-64

    Figure 3-60: EXT-2U regular slots layout ..................................................................... 3-65

    Figure 3-61: Installing a power module in the EXT-2U ................................................ 3-67

    Figure 3-62: Installing an FCU_E2U in the EXT-2U .................................................... 3-68

    Figure 3-63: Installing an extension card in the EXT-2U ............................................. 3-69

    Figure 3-64: Removing the blank panel ....................................................................... 3-70

    Figure 3-65: Removing the card guide ......................................................................... 3-71

    Figure 3-66: Installing a long card in the BG-30E ........................................................ 3-72

    Figure 3-67: PME1_63 traffic cable ............................................................................. 3-78

    Figure 3-68: PME1_63 traffic cable installation ........................................................... 3-79

    Figure 3-69: L114 protection jumper cable schematic diagram ................................... 3-82

    Figure 3-70: L123 protection jumper cable schematic diagram ................................... 3-83

    Figure 3-71: L128 protection jumper cable schematic diagram ................................... 3-84

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    BG-30 Installation, Operation, and

    Maintenance Manual

    List of Figures

    426006-2333-013-A05 ECI Telecom Ltd. Proprietary vii

    Figure 3-72: L127 protection jumper cable schematic diagram ................................... 3-85

    Figure 3-73: TP21_2 1:2 protection scheme example ................................................. 3-87

    Figure 3-74: TP21_2 1:1 protection scheme example ................................................. 3-87

    Figure 3-75: TP63_1_1 (two PE1_63 cards) 1:1 protection scheme example ............ 3-88

    Figure 3-76: TP63_1_1 (three PME1_21 modules and one PE1_63 card)1:1 protection scheme example ................................................................................... 3-88

    Figure 3-77: TPS1_1 (two SMQ1&4 modules) 1:1 protection scheme example ......... 3-89

    Figure 4-1: Wall-mounted cabinet general view ............................................................. 4-2

    Figure 4-2: Tools required for cabinet installation .......................................................... 4-3

    Figure 4-3: Wall-mounted cabinet interior components ................................................. 4-4

    Figure 4-4: Preparing the rear panel holes .................................................................... 4-5

    Figure 4-5: Installing the rear panel ............................................................................... 4-6

    Figure 4-6: Installing the support rails ............................................................................ 4-7

    Figure 4-7: Installing the 19" vertical extrusions ............................................................ 4-7

    Figure 4-8: Installing the C-rail ....................................................................................... 4-8

    Figure 4-9: Cabling accessories installed in the cabinet ................................................ 4-9

    Figure 4-10: Cabling accessories ................................................................................ 4-10

    Figure 4-11: DDF general view .................................................................................... 4-13

    Figure 4-12: Installing the brackets for ETSI installation ............................................. 4-14

    Figure 4-13: Attaching the connection blocks .............................................................. 4-15

    Figure 4-14: Installing a BG platform and three DDFs ................................................. 4-17

    Figure 4-15: Clip nuts distance in mm (BG and three DDFs) ...................................... 4-18

    Figure 4-16: Installing a BG platform, two DDFs, and an AC CONV unit .................... 4-20

    Figure 4-17: Clip nuts distance in mm (BG, two DDFs, AC CONV unit) ..................... 4-21

    Figure 4-18: Wall-mounted cabinet cabling ................................................................. 4-24

    Figure 4-19: Wall-mounted cabinet cables routing front view ...................................... 4-25

    Figure 4-20: Wall-mounted cabinet cables routing left side view ................................. 4-26

    Figure 4-21: Installing top and bottom covers .............................................................. 4-31

    Figure 4-22: Connecting grounding cables .................................................................. 4-31

    Figure 4-23: Installing side covers ............................................................................... 4-32

    Figure 4-24: Connecting grounding cables .................................................................. 4-33

    Figure 4-25: Installing the front door ............................................................................ 4-33

    Figure 4-26: Connecting the door grounding cable ..................................................... 4-34

    Figure 4-27: Wall-mounted frame installation .............................................................. 4-35

    Figure 4-28: Attaching the fiber guide tube .................................................................. 4-36

    Figure 4-29: Holes location for wall-mounted frame .................................................... 4-37

    Figure 4-30: Installing a BG and three DDFs ............................................................... 4-39

    Figure 4-31: Installing a BG, a DDF, and a RAP-BG ................................................... 4-40

    Figure 4-32: Installing a BG, an ICP_MCP30, and a DDF ........................................... 4-41

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    List of Figures BG-30 Installation, Operation, and

    Maintenance Manual

    viii ECI Telecom Ltd. Proprietary 426006-2333-013-A05

    Figure 4-33: Installing a BG, a DDF, and an AC/DC CONV ........................................ 4-42

    Figure 4-34: Installing a BG and a DDF ....................................................................... 4-44

    Figure 4-35: Installing the front cover .......................................................................... 4-46

    Figure 4-36: Routing and connecting cables and fibers in the wall-mountedframe ............................................................................................................................ 4-48

    Figure 4-37: Wall-mounted frame cable routing - left side view ................................... 4-49

    Figure 6-1: Inserting an SFP/XFP transceiver into an XIO module ............................. 6-31

    Figure A-1: POWER IN input power connector, pin functions ....................................... A-2

    Figure A-2: AC input power connector ........................................................................... A-2

    Figure A-3: Ethernet connector, PIN identification ......................................................... A-3

    Figure A-4: T3/T4 connector, pin identification .............................................................. A-4

    Figure A-5: Auxiliary connector for MCP30/MCP64, pin identification .......................... A-5

    Figure A-6: RS-232 overhead connectors, pin identification ......................................... A-7

    Figure A-7: RS-232 overhead cable .............................................................................. A-7

    Figure A-8: RS-232 overhead cable label ...................................................................... A-7

    Figure A-9: OW connector, pin identification ................................................................. A-8

    Figure A-10: V.11 connector, pin identification .............................................................. A-9

    Figure A-11: Alarms connector, pin identification ........................................................ A-10

    Figure A-12: E1 connectors for PME1_21, pin identification ....................................... A-11

    Figure A-13: PME1_63 connector pin identification ..................................................... A-15

    Figure A-14: E1 connectors for TP21_2, pin identification .......................................... A-25

    Figure A-15: SM_10E traffic module connector, pin identification ............................... A-31

    Figure A-16: 25-pin D-type male connector, pin identification ..................................... A-45

    Figure A-17: 9-pin D-type male connector, pin identification ....................................... A-46

    Figure A-18: M34 female connector, pin identification ................................................. A-48

    Figure A-19: 15-pin D-type female connector, pin identification .................................. A-49

    Figure A-20: 25-pin D-type male connector, pin identification ..................................... A-49

    Figure A-21: 37-pin D-type female connector, pin identification .................................. A-51

    Figure A-22: RAP-4B SHELF ALARM connector, pin identification ............................ A-55

    Figure A-23: RAP-4B ALARM IN/OUT connector, pin identification ............................ A-57

    Figure B-1: Mounting diagrams for ETSI racks .............................................................. B-3

    Figure B-2: Mounting diagrams for 19" and 23" racks ................................................... B-4

    Figure B-3: Rack mounting diagram for attachment to suspended overheadtray (2200 mm rack) ....................................................................................................... B-5

    Figure B-4: Example of an approved European 19 rack .............................................. B-6

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    List of Tables BG-30 Installation, Operation, and

    Maintenance Manual

    x ECI Telecom Ltd. Proprietary 426006-2333-013-A05

    Table 6-7: General troubleshooting procedures for the INF_30B/INF_30BHand INF_30BH ............................................................................................................. 6-12

    Table 6-8: General troubleshooting procedures for the FCU_30B/FCU_30BH ........... 6-12

    Table 6-9: General troubleshooting procedures for optical transceiver plug-ins ......... 6-13

    Table 6-10: Special troubleshooting procedures for DMFE_4_L1, DMFE_4_L2,and DMEOP_4 ............................................................................................................. 6-15

    Table 6-11: General troubleshooting procedures for extended cards(PE1_63, P345_3, SM_10E, ESW_2G_8F_E, S1_4, and S4_1) ................................ 6-16

    Table 6-12: Special troubleshooting procedures for P345_3 card............................... 6-18

    Table 6-13: Special troubleshooting procedures for ESW_2G_8F_E cards ............... 6-18

    Table 6-14: General troubleshooting procedures for daughterboards onSM_10E cards ............................................................................................................. 6-19

    Table 6-15: Special troubleshooting procedures for SM_EOP daughter boards ......... 6-20

    Table 6-16: Special troubleshooting procedures for OW box ...................................... 6-20

    Table 6-17: Special troubleshooting procedures forTP21_2/TP63_1/TPS1_1 cards ................................................................................... 6-22

    Table 6-18: Special troubleshooting procedures for DMFX_4_L1and DMFX_4_L2 .......................................................................................................... 6-22

    Table 6-19: Special troubleshooting procedures for DMGE_1_L1 .............................. 6-23

    Table 6-20: Special troubleshooting procedures for DMGE_4_L1and DMGE_2_L2 ......................................................................................................... 6-24

    Table A-1: Ethernet connector, pin assignment ............................................................. A-3

    Table A-2: T3/T4 connector, PIN identification .............................................................. A-4

    Table A-3: 1-11 Auxiliary connector, pin assignment .................................................... A-5

    Table A-4: RS-232 connectors, pin assignment ............................................................ A-8

    Table A-5: OW connector, pin assignment .................................................................... A-8

    Table A-6: V.11 overhead connector, pin assignment ................................................... A-9

    Table A-7: Alarms connector, pin assignment ............................................................. A-10

    Table A-8: PME1_21 connector, pin assignment......................................................... A-11

    Table A-9: Connector P1 E1 #1 to E1 #21 Tx lines ..................................................... A-15

    Table A-10: Connector P3 E1 #1 to E1 #21 Rx lines ................................................... A-17

    Table A-11: Connector P1 E1 #22 to E1 #42 Tx lines ................................................. A-18

    Table A-12: Connector P3 E1 #22 to E1 #42 Rx lines ................................................. A-19

    Table A-13: Connector P1 E1 #43 to E1 #63 Tx lines ................................................. A-20

    Table A-14: Connector P3 E1 #43 to E1 #63 Rx lines ................................................. A-21

    Table A-15: Gigabit Ethernet connector, pin assignment ............................................ A-25

    Table A-16: Twin 68-pin VHDCI connector (P2), pin assignment................................ A-26

    Table A-17: Twin 68-pin VHDCI connector (P1), pin assignment................................ A-28

    Table A-18: SM_10E SM_FXO_8 and SM_FXS_8 connector, pin assignment .......... A-32

    Table A-19: SM_10E SM_EM_24W6E connector, pin assignment ............................. A-33

    Table A-20: SM_10E SM_V35E connector, pin assignment ....................................... A-35

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    List of Tables BG-30 Installation, Operation, and

    Maintenance Manual

    xii ECI Telecom Ltd. Proprietary 426006-2333-013-A05

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    426006-2333-013-A05 ECI Telecom Ltd. Proprietary xiii

    In this chapter:

    Overview.........................................................................................................xiii

    Intended Audience........................................................................................... xiii

    Document Organization................................................................................... xiii

    Document Conventions...................................................................................xiv

    Related Documentation....................................................................................xv

    Obtaining Technical Documentation................................................................xv

    Technical Assistance.......................................................................................xvi

    OverviewTheBroadGate

    (BG) BG-30 Installation, Operation, and Maintenance

    Manual(IOMM) describes how to install BG-30 platforms and how to install

    and replace hardware components, including cards, modules, and accessories.

    Intended AudienceThe BG-30 IOMM is intended for installation and other qualified service

    personnel responsible for installing the platform and its accessories.

    Document OrganizationThis manual contains the following information:

    Installation

    Operation

    Maintenance

    Additional functionality

    About This Manual

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    BG-30 Installation, Operation, and

    Maintenance Manual

    About This Manual

    426006-2333-013-A05 ECI Telecom Ltd. Proprietary xv

    TIP: Text set off in this manner includes helpful informationand handy hints that can make your task easier.

    IMPORTANT: Text set off in this manner presents essentialinformation to which you must pay attention.

    Related DocumentationThe following publications may be of assistance to you in the installation and

    commissioning processes. Some of these documents present information

    supplied in this Installation Manual in greater or lesser detail.

    BroadGate Product Line General Description

    BroadGate Product Line System Specifications

    BroadGate Product Line Reference Manual

    BroadGate EMS-BGF User Manual

    BroadGate LCT-BGF User Manual

    LightSoft Network Management System User Manual

    IEC Publication 825 - Laser Safety Requirements

    Obtaining TechnicalDocumentation

    To obtain technical documentation related to ECI Telecom products, contact:

    ECI Telecom Ltd.

    Documentation Department

    30 Hasivim St.

    Petach Tikva 49130

    Israel

    Fax: +972-3-9268060Email: [email protected]

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    Introduction BG-30 Installation, Operation, and

    Maintenance Manual

    1-2 ECI Telecom Ltd. Proprietary 426006-2333-013-A05

    Multi-ADM and cross-connect functionality, ideal for deployment in

    flexible network topologies like ring, mesh, and star.

    Compactness and resiliency, making it perfectly suited for both indoor andoutdoor enclosures. Due to its extended operating temperature range, it is

    also most suitable for harsh environmental conditions.

    Figure 1-1: Typical BG-30 platform

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    No. Task Reference

    3 Route the required power, alarm, management,

    and transmission cables to the intended BG-30equipment location.

    Equipment Installation (page

    3-1)

    4 If required, install the equipment racks. Equipment Installation (page3-1)

    5 Mark the location of each BG-30 platform,relevant accessories (Fiber Storage Tray[FST], Optical Distribution Frame [ODF],Digital Distribution Frame [DDF], and

    MCP30 Interconnection Panel[ICP_MCP30]) on each rack, in accordance

    with the site installation plan.

    Notes:

    For BG-30B-only installation, it isrecommended you leave at least 4 U ofspace above the platform to enable future

    installation of the BG-30E.

    The BG-30B can only support balanced E1interfaces directly. For unbalanced E1s, thexDDF-21 patch panel must be configured,which provides conversion betweenbalanced and unbalanced E1s for 21 x E1s.

    When auxiliary interfaces like RS-232,orderwire (OW), or V.11 are used in your

    application, the ICP_MCP30 should be

    installed in order to distribute theconcentrated Auxiliary connector intodedicated connectors for each function.

    Equipment Installation (page3-1)

    6 When applicable, install the EMS-BGFmanagement station.

    EMS-BGF Installation Guide

    7 Install the Rack Alarm Panel (RAP) and otherequipment needed in each rack.

    Equipment Installation (page3-1)

    8 Install the BG-30 platforms in the appropriaterack.

    Equipment Installation page3-1)

    9 For each BG-30 platform where optical modulesare used, install an FST under the BG-30platform and route the optical fibers to the FST.

    Note: Even if you are not currently installing anFST, it is recommended that you leave enough

    space beneath the BG-30 platform to enablefuture installation.

    Equipment Installation (page3-1)

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    No. Task Reference

    10 Install the prescribed modules in the BG-30B

    platform, including two INF_30B or INF_30BHmodules, FCU_30B or FCU_30BH, MCP30,two XIO30 modules (XIO30_1, XIO30Q_1&4,XIO30_4, or XIO30_16), and optional Tslotmodules.

    Install the prescribed modules in the BG-30Eplatform, including two INF_30E modules,

    FCU_30E, or other extension cards, such as thePE1_63, P345_3E, SM_10E, andESW_2G_8F_E.

    11 Install the SFP modules for XIO30 modules. Equipment Installation (page3-1)

    12 Depending on the modules or cards in yourBG-30 platform:

    Route the PDH electrical cables from the

    DDF to the E1 interfaces on the front panelof PME1_21 modules, the E3/DS-3interfaces on the front panel of PM345_3modules, and STM-1e interfaces on theSTM-1 electrical SFPs.

    Route the data cables to the Fast Ethernet(FE) interfaces on the front panel ofDMFE_4_L1 modules.

    If the ICP_MCP30 is installed, route the

    special cables to connect the ICP_MCP30and the MCP30, and route cables forinterfaces on the ICP_MCP30 panel. If theICP_MCP30 is not installed and externalalarms interfaces are used, route the special

    Alarms cable from the MCP30 Auxiliaryconnector to the RAP.

    Note:The DDF can be installed on the samerack as the BG-30 platform, or on a differentrack.

    Equipment Installation (page3-1)

    13 Connect management cables between theequipment installed in the rack and themanagement station.

    Equipment Installation (page3-1)

    14 Connect power cables from the RAP panel toeach BG-30 platform installed in the rack.

    Equipment Installation (page3-1)

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    Integrating BG-30 Platforms and Other

    Equipment in One RackWhen BG-30 platforms and associated accessories do not occupy the entire

    rack, additional equipment can be installed in the remaining rack space. Make

    sure that any heat generated by this equipment can be dissipated efficiently,

    and that thermal isolation is provided between the various equipment units.

    In the event of additional equipment being installed in the rack, contact ECI

    Telecoms Customer Support team for assistance.

    Figure 2-1: Typical installation of four BG-30 platforms in an ETSI 2200 rack

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    426006-2333-013-A05 ECI Telecom Ltd. Proprietary 2-9

    Preparing Cables and Fibers

    NOTE: This section provides information for preparingcables and optical fibers. The necessary cables can be ordered

    from ECI Telecom. For details, contact ECI TelecomsCustomer Support team or your ECI Telecom sales

    representative.

    Before you start:

    The following main types of cables are required for installing the BG-30:

    Grounding cables (page2-10)

    DC power cables (RAP Input Power Cables (page2-10)and Platform

    Power Cables (page2-11))

    Alarm cables (page2-11)

    Management cables (page2-11)

    Timing (clock) cables (page2-12)

    Optical fibers (page2-14)

    Electric traffic cables (page2-12)

    Some of these cables are supplied as part of the BG-30 equipment, while others

    must be prepared on site or ordered separately from ECI Telecom.

    In the following sections, you will find information about the cables, and how

    to prepare them on site, where relevant. For details about the equipment

    connector types and cable wiring, see Connection Data (pageA-1).

    WARNING: When preparing cables, in particular power andgrounding cables, use only UL-listed components of thespecified types. Components must also comply with anyapplicable national and local safety codes and regulations.

    Only qualified trained personnel may be involved in thepreparation of the various cable types. Personnel must use

    only approved procedures, in accordance with the applicableworkmanship practice.

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    Grounding Cables

    Platform grounding is achieved by connecting the platform to the rack usingrack mounting brackets. Grounding is provided by contact when the unit is

    fastened to the rack.

    A reliable low-impedance connection must be provided using copper

    conductors between the rack frame and the site grounding bus.

    Make the connection between the rack grounding screw and the site grounding

    bus with a 2 AWG (35 mm2) or thicker copper lead with yellow/green

    insulation, in compliance with UL/ETSI recommendations.

    Route grounding conductors along the shortest possible route. Treat the bare

    portion of the conductor with antioxidant and connect a listed two-hole

    compression lug. If the lug is not plated, polish it until it has a bright finish and

    coat it with antioxidant before connecting it to the frame of the rack. Do not

    mix different types of metal conductors.

    DC Power CablesDC power cables must be prepared on site. Two types of DC power cables are

    needed:

    RAP input power cables

    Platform power cables

    ECI Telecom recommends the use of shielded power cables for DC powerconnections, with the shields connected to the frame ground at the rack end

    only.

    RAP Input Power Cables

    The RAP input power cables are prepared on site. They connect input power

    from the site power distribution subsystem to the DC input terminals of the

    RAP.

    Two input power cables are required for each rack, one for each source. The

    cables must use copper leads complying with UL/ETSI recommendations. Use

    a red lead for the positive conductor and a black lead for the negativeconductor. The RAP cable ends must be terminated in M6 cable lugs matching

    the conductor gauge.

    The recommended cable gauge is 25 mmor thicker. This gauge ensures that

    the voltage drop across the rack power cable does not exceed 2 V, even for

    cable runs of maximum 30 meters connected to a RAP and providing power to

    multiple BG-30 platforms.

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    When the RAP is used to provide power to a single BG-30 platform, lower-lead

    gauges may be used, as follows:

    For runs not exceeding 20 meters, use 10 mm2copper leads.

    For runs not exceeding 30 meters, use 16 mm2copper leads.

    Platform Power Cables

    One 12 AWG cable, supplied by ECI Telecom, connects the input power from

    the rack RAP unit to the POWER IN connector on each INF_30B or

    INF_30BH module of each BG-30B platform installed in the rack.

    Alarm CablesAlarm cables used within BG-30 equipment are included in the shipment

    according to site specifications.

    The alarm indications are carried by the platform alarm indication cable. One

    platform alarm indication cable is required for each BG-30 platform installed in

    the rack. There are two types of alarm cable. If the ICP_MCP30 is not

    installed, an alarm cable connects between the Auxiliary connector on the

    MCP30 and one of the Alarms connectors on the RAP (RAP-4B only). If the

    ICP_MCP30 is installed, another alarm cable connects between the Alarms

    connector on the ICP_MCP30 and one of the Alarms connectors on the RAP

    (RAP-4B only). Cable length is 2 m.

    NOTE: There are no Alarms connectors on the RAP-BG.

    Management CablesOut-of-band management traffic is connected to a BG-30 platform via the

    RJ-45 (MNG) connector located on the front panel of the MCP30.

    The MNG Ethernet connector is wired as a 10BaseT station port for direct

    connection through an RJ-45-to-RJ-45 straight cable to a port of a 10BaseT

    Ethernet hub.Suitable standard Ethernet station cables are available from many sources.

    Cables of Category 5 or better must be used. In all cases, the length of the

    cables must not exceed the maximum recommended for the cable type and hub

    port in use (up to a few dozen meters).

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    Timing (Clock) Cables

    The BG-30 platform uses an RJ-45 connector on the MCP30 front panel thatintegrates the two timing reference interfaces (2 x T3 and 2 x T4). If it has

    balanced (120) G.703 interfaces, a multi twisted-pair cable with an RJ-45connector (supplied by ECI Telecom) is used to connect timing signals from

    the BG-30 to the site timing reference distribution subsystems.

    If the site timing reference distribution subsystem has unbalanced (75 ) G.703interfaces, configure an adapter with coaxial cables that provides

    balanced-to-unbalanced conversion (supplied by ECI Telecom).

    Electric Traffic Cables

    Some electric traffic cables can be prepared on site. The following table liststhe type of cables and mating connectors needed for each BG-30 traffic

    interface type.

    Table 2-5: Traffic cables mating connector data for BG-30B

    Module orcard

    Interface type Cable type Mating connector Connector atother end

    Qty./Module

    PME1_21 E1 balanced

    (2.048 Mbps)

    Multipair cable

    (2 x 21 120 twisted pairs)

    100-pin SCSI

    male

    Open 1

    PME1_211 E1 balanced

    (2.048 Mbps)

    Twin multipair

    cable (2 x 21

    120

    twistedpairs)

    100-pin SCSI

    male

    2 x 50-pin

    SCSI male

    1

    PME1_63 E1 balanced

    (2.048 Mbps

    3 x twin

    multipair cable

    (2 x 21 120 W

    twisted pairs)

    2 x 136-pin

    VHDCI

    Open

    (connects to

    DDF)

    1

    xDDF-21 E1 unbalanced

    (2.048 Mbps)

    Coaxial cable DIN 1.0/2.3 Open

    (prepared in

    the field)

    42

    PM345_3 E3/DS-3 (34/45

    Mbps)

    Coaxial cable DIN 1.0/2.3 Open

    (prepared in

    the field)

    6

    SMD1B2 STM-1 electrical Coaxial cable DIN 1.0/2.3 (on

    electrical SFP)

    Open

    (prepared inthe field)

    2/4

    SMQ13 STM-1e Coaxial cable DIN 1.0/2.3 Open

    (prepared inthe field)

    8

    1Cable is used to connect the PME1_21 E1 interface connector to the xDDF-21.

    2Electrical or optical SFPs can be used when working in STM-1; the cable type is determined according to the SFP

    used.3Cables are required when electrical SFPs are used in the module.

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    Work and Equipment Safety

    NOTE: BG-30 equipment is intended for installation inrestricted-access areas only.

    BG-30 platforms contain power sources of varying voltages. Note the

    following guidelines when installing the platforms:

    Before you start:

    Ensure the integrity of the grounding connections.

    Make sure that sufficient lighting is available.

    Do not work on any equipment connected to a voltage source (DC or AC).

    Ensure that the maximum working temperature does not exceed 70C.

    Use only insulated tools.

    Wear protective clothing as required by the requisite safety regulations.

    Do not install or maintain equipment connected to external lines (for

    example, E1 tributaries) during thunderstorms.

    Avoid contact with high-voltage sources when installing platforms, cards,

    and modules.

    Make sure you are familiar with the warning signals and labels on the

    equipment and strictly observe the procedures needed to avoid the indicated

    hazards.

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    Grounding Requirements

    All the equipment, including BG-30 platforms, ancillary units, and equipmentfrom other vendors, must be properly grounded at all times. Good equipment

    grounding is necessary to protect personnel and equipment, minimize noise,

    and allow the discharge of accumulated static charges to earth.

    Rack Grounding Requirements

    Connect the rack to the site grounding bar with a ground cable according to

    ETSI recommendations (top/bottom connection).

    The rack is supplied with a main copper or brass grounding bolt welded to the

    rack frame. The grounding stud is identified on the rack by the ground symbol

    label.The rack grounding bolt must be connected to the site grounding bar by a 35

    mm2(2 AWG) grounding cable or thicker, as short as possible, complying with

    UL/ETSI recommendations. The bolt must be free of paint. The cable must be

    made of copper strands and terminated on both sides with bolt terminals.

    NOTE: If necessary, the gauge of the grounding lead can alsobe reduced to the gauge of the RAP power leads.

    The rack mounting rails must be free of paint and provide electrical continuity

    to the main grounding bolt. The resistance between any rail and the rack maingrounding bolt must be less than 0.1 .

    Pay particular attention to the area in which the RAP is attached. Remove paint

    from the rack in this area to ensure efficient electrical contact.

    CAUTION: Connect the RAP grounding bolt to the rackgrounding bolt with a grounding cable complying withUL/ETSI recommendations. The cable must include bolt

    terminals on both ends and be securely fastened with a nutand a star washer.

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    Table 2-11: LC transceivers laser information STM-1/100BaseFX SFP

    Module Parameter Data

    STM-1 SFP Laser designation S3 L3 L5 BD 316

    BD 517

    Operatingwavelength (nm)

    1310 1310 1550 1310 1550

    Source type Singlemode

    Singlemode

    Singlemode

    Singlemode

    Singlemode

    Minimum meanlaunched power (dBm)

    -15 -5 -5 -14 -14

    Maximum meanlaunched power (dBm)

    -8 0 0 -8 -8

    Table 2-12: LC transceivers laser information GbE SFP (OTGBE)

    Module Parameter Data

    GbE SFP Laser designation SX LX L5

    Operatingwavelength (nm)

    850 1310 1550

    Source type Multi mode Single mode Single mode

    Minimum mean launched

    power (dBm)-9.5 -11 0

    Maximum mean launchedpower (dBm)

    -3 -3 5

    16Single-fiber bidirectional transceivers with a transmit wavelength of 1310 nm.

    17Single-fiber bidirectional transceivers with a transmit wavelength of 1550 nm.

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    Protection Against Electrostatic

    DischargeThis section provides guidelines regarding the protection of BG-30 equipment

    and its components against electrostatic discharge (ESD) during handling,

    packing/unpacking, transport, installation, commissioning, inspections,

    servicing, and maintenance.

    Electronic equipment, assemblies, and components that are ESDS (electrostatic

    discharge sensitive) or include sensitive items are identified by the basic ESD

    warning symbol shown in the following figure.

    Figure 2-3: Basic ESD warning symbol

    The information provided in this section is in line with CENELEC Electronic

    Components Committee (CECC) specification CECC 00 015, which deals with

    protection of devices sensitive to ESD.

    Most types of electronic equipment, assemblies, and components can be

    damaged by electrostatic discharges. An ESD between two objects occurs

    when an object carrying static electrical charges touches or is brought near

    another object.

    Static electrical charges appear as a result of friction between surfaces ofinsulating materials or separation of two such surfaces, and may also be

    induced by electrical fields. Routine activities such as walking across an

    insulating floor, friction between garment parts, friction between objects, and

    so on, can easily build up charges to levels that may cause damage, especially

    when humidity is low.

    In many cases, the build-up of charge can be avoided by using special

    materials, for example, garments and packaging of antistatic materials or

    materials that have high resistance, but yet are not insulators.

    The best way to avoid damage by ESD is a combination of means and

    procedures that achieves the following goals:

    Avoids build-up of electrostatic charges

    Creates a protected work environment that helps prevent ESD

    Provides means for controlled discharge of any accumulated electrostatic

    charges when entering the protected work environment

    NOTE: An area in which ESDS can be handled withminimum risk of damage as a result of ESD or fields, and inwhich the operator is not exposed to additional risks, is called

    an ESD Protected Area (EPA).

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    To enable ESD bonding to ground of equipment racks and any other

    nonmoveable equipment containing ESD, an ESD ground-bonding facility

    must be located near such equipment, or the equipment must be fitted with adesignated ground-bonding point presenting a resistance to ground not greater

    than 1 M.

    Work Arrangements within a Temporary

    EPATo ensure that effective ESD protection is indeed achieved, the following

    arrangements must be observed by persons entering and/or performing field

    work within a temporary EPA:

    All operators working within a temporary EPA must wear, as a minimum,an ESD antistatic protecting garment made of cotton.

    If the extent of the temporary work area is such that the operator needs to

    walk and move within that area, the floor of the area must be capable of

    providing protection against ESD.

    The operator must be bonded to ground at all times when handling ESDS.

    If it becomes necessary to remove ESDS equipment and transfer it to a

    temporary work surface away from the other equipment, the ESDS must be

    given protective packaging unless equipotential bonding to ground of the

    operator is maintained.

    An ESDS unit must be placed directly into protective packaging when it isremoved from equipment. A replacement ESDS must be kept in its

    protective packaging until required for immediate installation in the

    equipment.

    The field service operator must ensure that the materials and tools

    necessary to maintain and control the temporary EPA are available at the

    place of the field work at service time.

    All tools for use within the EPA must, as far as is practical, be constructed

    so that they do not generate or hold an induced electrostatic charge.

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    426006-2333-013-A05 ECI Telecom Ltd. Proprietary 3-1

    In this chapter:

    Overview.........................................................................................................3-1

    Preliminary Preparations................................................................................. 3-2

    Installation Sequence....................................................................................... 3-2

    Unpacking and Performing Visual Inspection................................................. 3-5

    Installation Options.......................................................................................... 3-6

    Installing Ancillary Units in Racks................................................................. 3-8

    Installing the BG-30B Platform in the Rack..................................................3-31

    Installing the BG-30E Platform in the Rack..................................................3-47

    Installing the EXT-2U Platform in the Rack.................................................3-61Connecting Fibers and Cables to the BG-30 Shelf........................................3-73

    OverviewThis chapter provides general instructions for installing the BG-30 and

    auxiliary equipment.

    The procedures for equipment replacement and upgrades are similar to those

    for installation, and when relevant, notes regarding live replacement or upgrade

    are inserted in these procedures.

    Use the information in this chapter in conjunction with specific site installationplans in a particular customer network. If you are interested in obtaining design

    or installation assistance from ECI Telecoms Customer Support team or wish

    to prepare a network installation plan, contact your ECI Telecom sales

    representative.

    The BG-30 platforms, cards, modules, and ancillary equipment are described in

    theBroadGate Product Line Reference Manual.

    3

    Installing Equipment

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    Table 3-1: Outline of typical BG-30B equipment installation sequence

    Step Procedure

    1 Install a rack (if required).

    2 Unpack and perform a visual inspection.

    3 Install ancillary equipment in the rack, including:

    RAP unit

    FST (optional)

    Optional ODF units

    Optional DDF units

    Optional ICP_MCP30 unit

    4 Install the BG-30B platform in the rack.

    5 Install the BG-30B modules in the BG-30B platform. BG-30B modules

    include:2 x INF_30B or INF_30BH, 1 x FCU_30B or FCU_30BH, 1 x MCP30, 2 xXIO30 cards (XIO30_1, XIO30Q_1&4, XIO30_4, or XIO30_16) andseveral Tslot modules (such as PME1_21 and DMFE_4_L1).

    6 Install the SFP modules in the BG-30B platform (for XIO30 modules).

    7 Route and connect all cables and fibers, including:

    Power and alarm cables

    Optical fibers to optical modules transceivers

    Traffic cables to electrical cards

    Data cables

    Timing cables

    Management cable

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    Installing Ancillary Units in

    RacksECI Telecom offers various accessories for efficient and optimal installation in

    racks. Contact ECI Telecoms Customer Support team or your ECI Telecom

    sales representative for additional items or custom modifications to standard

    items.

    The specific units you need to install depend on your site installation plan and

    may include one or more of the following:

    RAP unit: For connecting up to four or eight BG-30 platforms (BG-30 with

    BG-30E is counted as two platforms) on the same rack, usually located at

    the top. See Installing the RAP-BG (page3-9)and Installing the RAP-4B(page3-15).

    FST: Located under the BG-30B platform, recommended for installations

    with a large number of optical modules. See Installing the Fiber Storage

    Tray (page3-22).

    ODF units: See Installing the ODF (page3-24).

    xDDF-21: This unit must be installed for unbalanced E1 interfaces. See

    Installing the xDDF-21 Patch Panel (page3-27).

    ICP_MPC30: This unit is used to distribute the concentrated Auxiliary

    connector on the MCP30B panel into dedicated connectors for each

    function. See Installing the ICP_MCP30 (page3-28). AC_CONV_UNIT: This unit is an AC power platform that can be mounted

    separately on the rack. See Installing the AC_CONV_UNIT (page3-30).

    In general, ancillary units are attached to the rack side rails by four M6 Phillips

    screws. No preparation is required before installation. The following sections

    provide mechanical installation instructions for units that require additional

    procedures. Skip sections that are not relevant to your particular application.

    CAUTION: If additional equipment (other than BG-30platforms) is installed in the rack, a heat buffer must beinstalled between such equipment and the BG-30 to minimizethe transfer of heat from platform to platform. Consult yourECI Telecom representative regarding the exact heat bufferrequired.

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    Installing the RAP-BG

    Before You Start:

    Before connecting DC power cables, see DC Power Cables (page2-10).

    For a description of the RAP-BG, see theBroadGate Product Line Reference

    Manual.

    To install the RAP-BG:

    1. Prepare DC power cables.

    2. Install the RAP-BG in the prescribed location.

    3. Ground the RAP-BG to the rack grounding stud.

    4. Connect input DC power cables to the RAP-BG.5. Connect the DC power cables of the BroadGate platforms to the RAP-BG.

    6. Install circuit breakers.

    7. Check power wiring.

    Preparing DC Input Power Cables

    NOTE:According to accepted industry standards forconnecting DC power, the positive lead (+48 V) must beconnected with a red cable and the negative lead (-48 V) with

    a black cable. However, according to the BS7671 (GB) and

    HD 308 S2:2001 (EU) standards, the positive lead must beconnected with a blue cable and the negative lead with a graycable. In the following sections that describe DC power cableconnections, use cables of appropriate colors to comply withthe standards in your area of residence.

    The DC input power cables connect the two DC power sources and the

    RAP-BG source A and source B inputs. Two cables are required, one for each

    source. Each cable consists of two stranded copper leads with a cross section of

    50 mm2(.078 in.2), one red and the other black. Each lead is terminated with a

    compression lug from the installation parts kit supplied with the equipment.

    NOTE:When the RAP-BG provides power to a singleBroadGate platform, lower gauge cables can be used. See DC

    Power Cables (page2-10)for DC power cable requirements.

    CAUTION:If appropriate leads have already been preparedat the prescribed rack location, make sure that the leads arenot connected to any live voltage source before attaching thelugs.

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    To connect DC input power cables to the RAP-BG:

    1. Before starting, identify the openings used to route power cables to theRAP-BG by referring to the following figure.

    Figure 3-4: Identification of RAP-BG cable routes

    2. Open the two captive screws fastening the RAP-BG front cover and removethe cover.

    3. Identify the various terminals located on the power source terminal boardby referring to the following figure (showing the terminals at source A side;

    a similar board is used at source B side).

    Figure 3-5: Connecting DC power cables to the RAP-BG

    CAUTION:Before connecting the power leads, make sure toidentify the terminal polarity on the RAP-BG power terminalboard.

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    4. Bring the two leads of DC source A input power cable to the appropriateRAP-BG opening.

    5. Attach the lug of the red lead to the positive stud terminal marked (+) onthe power terminal board (see the previous figure).

    6. Secure the lug using a flat washer, spring washer, and nut. Tighten the nutwith a torque of 1450 N cm to 1600 N cm.

    7. Attach the lug of the black lead to the negative stud terminal marked (-) onthe power terminal board (see the previous figure).

    8. Repeat Step 6 for the black lead lug.

    9. If an additional power source (source B) is used, repeat Steps 3 to 8 forsource B.

    10.Securely attach the DC input power cables to the rack inner wall usingcable ties.

    During the following procedure, refer to the figures in Connecting DC power

    cables to the RAP-BG (page3-11).

    To connect the DC power cables to a platform:

    1. Before starting, identify the openings used to route power cables to theRAP-BG.

    2. Insert the DC power cable end, terminated with lugs, of the BG-30 platformthrough the opening for platform power cables connecting to source A. If

    more platforms are installed in the rack, start by connecting the Platform 1

    cable.

    3. Attach the red lead lug of the platform power cable to the positive studterminal of Platform 1 on the power terminal board.

    4. Secure the lug using a flat washer, spring washer, and nut. Tighten the nutwith a torque of 320 N cm to 350 N cm.

    5. Attach the black lead lug of the power cable to the negative stud terminal ofPlatform 1 on the power terminal board.

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    3. Connect the lug at one end of the grounding lead to the RAP-4B groundingstuds, using spring washers and nuts.

    Figure 3-11: RAP-4B with grounding cable

    4. Connect the two-hole lug at the other end of the grounding lead to therack's grounding bar.

    To connect DC input power cables to the RAP-4B:

    1. Before starting, identify the openings used to route power cables to the

    RAP-4B, as shown in the following figure.

    Figure 3-12: Identifying RAP-4B cable routes

    2. Open the two captive screws fastening the RAP-4B front cover and removeit.

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    Checking DC Voltage Polarity

    To check DC voltage polarity:

    1. Make sure the correct site grounding test has been passed successfully (seeGrounding Requirements).

    2. Connect the DC input power to the RAP-4B.

    3. Set all the RAP-4B circuit breakers to ON.

    4. Use a DMM to test the voltage between the positive and negative contactsof each power cable.

    The following figure identifies the functions of the power cable connector

    contacts assembled on the cable end connected to the BG-30 platform, as

    seen when looking into the connector.

    Figure 3-17: Platform DC input power connector pin functions

    5. Make sure the voltage is within the allowed range (-40 VDC to -72 VDC),and that it has the correct polarity.

    6. Return all the RAP-4B circuit breakers to OFF.7. Disconnect the RAP-4B input power sources.

    8. Reinstall the RAP-4B front cover and fasten it with the two captive screws.

    Installing the FSTInstall the FST 50 mm below the fiber guide. If additional equipment is

    installed below it, such as another BG-30 platform, an additional 50 mm must

    be left free between the FST and such equipment.

    To install the FST in the rack:

    1. Attach the FST to the rack rails and secure it using the four suppliedscrews, washers, and nuts.

    2. Prepare the necessary fibers according to the site cabling diagram and thedetailed cabling diagrams or tables of each platform. See the safety

    information in Work and Equipment Safety (page2-16)and Power Supply

    Requirements.

    3. Label the cables in accordance with the cabling diagrams or tables.

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    Installing the ODF

    Identify the prescribed ODF locations in the rack before performing thefollowing procedures.

    The ODF is supplied with two sets of rack mounting brackets: one for 19 and

    ETSI racks (for both ETSI A and B), and the other for 23 7-foot bay racks.

    To attach the rack mounting brackets to the ODF:

    Refer to the following figure to identify the required set of rack mounting

    brackets, and attach each bracket to the corresponding ODF side panel with

    three screws.

    Figure 3-19: Attaching rack mounting brackets to the ODF

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    Installing SM_10E ICPs

    Three types of ICPs were developed to simplify installation and connection tocustomer termination equipment. The ICP is connected to the SM_10E module

    using a special cable that spreads the condensed cable to connector types

    commonly used for each service. Each ICP can serve one SM_10E traffic

    module. An ICP can be installed anywhere in the rack.

    To install an SM_10E ICP:

    1. Identify the prescribed position of the ICP in the rack in accordance withthe rack installation plan.

    2. Place the ICP in the prescribed position using the two stabilizing pins tohold it temporarily in place, and then fasten the platform to the rack side

    rails with four M6 screws, washers, and nuts.

    Figure 3-24: Installing SM_10E ICPs in the rack

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    All cards support live insertion. Except for the INF_30B, INF_30BH,

    FCU_30B, and FCU_30BH, all modules have the same dimensions. During

    module installation, refer to BG-30B slots (page3-33)and BG-30B modules toensure that you are inserting modules into their applicable slots. Modules are

    designed so that they cannot be inserted into the wrong slot.

    CAUTION: The mechanics in the platform and module panelsblock the insertion of a module into an incorrect slot. Wheninserting a module, if resistance is felt before the connectorsare flush, check whether it is inserted into the correct slot. Donot exert excessive force to insert the module, as this may

    damage the BG-30 platform and the module.

    Installing a Power Module in the BG-30BThe BG-30B platform must have two DC power modules (INF_30B or

    INF_30BH) or one AC power module (AC_CONV_30B) installed in the power

    module slot, and is always shipped with power module already installed. The

    following procedure therefore describes replacing the power module.

    Figure 3-28: Installing a power module in the BG-30B

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    To install a power module in the BG-30B platform:

    1. Check that the module has not been physically damaged during shipment,and that the antistatic protection bag of the original packaging is sealed.

    2. Remove the module from its antistatic protection packaging and perform avisual inspection to detect damage during shipping. Report any problems.

    3. Hold the INF_30B or INF_30BH module extractor and insert the rear endof the module into the card guides.

    4. Push the module in until the panel at the front of the module is flush withthe front of the BG-30B platform. If resistance is felt before the connectors

    are flush, pull the module out and repeat the procedure.

    5. Secure the module in place by tightening its two captive screws.

    Installing an FCU_30B or FCU_30BH in the

    BG-30BThe BG-30B platform must have one Fan Control module (FCU_30B or

    FCU_30BH) installed in the FCU slot, and is shipped with the module already

    installed. The following procedure therefore describes replacing the module.

    Figure 3-29: Installing an FCU_30B/ FCU_30BH module in the BG-30B

    To install an FCU_30B/FCU_30BH module in the BG-30Bplatform:

    1. Check that the module has not been physically damaged during shipment,

    and that the antistatic protection bag of the original packaging is sealed.

    2. Remove the module from its antistatic protection packaging and perform avisual inspection to detect damage during shipping. Report any problems.

    3. Hold the FCU_30B or FCU_30BH module extractor and insert the rear endof the module into the card guides.

    4. Push the module in until the panel at the front of the module is flush withthe front of the BG-30B platform. If resistance is felt before the connectors

    are flush, pull the module out and repeat the procedure.

    5. Secure the module in place by tightening its two captive screws.

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    To install an MCP30 module in the BG-30B platform:

    Figure 3-35: Installing an MCP30 module in the BG-30B

    1. Check that the module has not been physically damaged during shipment,and that the antistatic protection bag of the original packaging is sealed.

    2. Remove the module from its antistatic protection packaging and perform avisual inspection to detect damage during shipping. Report any problems.

    3. Hold the MCP30 module extractor and insert the rear end of the powermodule into the card guides of the MS slot.

    4. Push the module in until the panel at the front of the module is flush withthe front of the BG-30B platform. If resistance is felt before the connectors

    are flush, pull the module out and repeat the procedure.

    5. Secure the module in place by tightening the two screws with ascrewdriver.

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    Installing XIO30 Modules in the BG-30B

    Each BG-30B platform must have two XIO30 modules installed. For a list ofavailable XIO30 modules and their technical descriptions, see theBroadGate

    Product Line Reference Manual.

    The BG-30B platform is always delivered without XIO30 modules, so they

    must be installed in the field.

    Figure 3-36: Installing an XIO30 module in the BG-30B

    To install an XIO30 in the BG-30B platform:

    1. Check that the module has not been physically damaged during shipment,and that the antistatic protection bag of the original packaging is sealed.

    2. Remove the module from its antistatic protection packaging and perform avisual inspection to detect damage during shipping. Report any problems.

    3. Hold the XIO30 extractor and insert its rear end into the module guides ofone of the XS slots.

    4. Push the module in until the panel at the front of the module is flush withthe front of the BG-30B platform. If resistance is felt before the connectors

    are flush, pull the module out and repeat the procedure.

    5. Secure the module in place by tightening its two captive screws.

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    Attaching the BG-30E Platform in the Rack

    The BG-30E platform can be mounted on the rack after it has been assembledwith the BG-30B or added to a BG-30B platform already mounted in the rack.

    To attach a BG-30E platform to an ECI Telecomrecommended rack:

    Fasten the BG-30E platform to the rack side rails with four M6 screws,

    washers, and nuts. BG-30E platform grounding is achieved by contact

    when connecting the platform to the rack using rack mounting brackets.

    Identifying Slots in the BG-30EThe layout of the BG-30E is shown in the following figures.

    Figure 3-46: BG-30E regular slots layout

    Figure 3-47: BG-30E slots layout with ES 3# extended

    The figures show two possible arrangements for the BG-30E. The upper is the

    regular layout;. the lower is very similar but with an extension arrangement for

    the uppermost slot (ES 3#).

    The BG-30E platform consists of the following slots:

    Two slots (PS A and PS B) for installing two DC power supply modules

    One slot (FS) for installing a fan module

    Three slots (ES 1#, ES 2#, ES 3#) for accommodating expansion traffic

    card (Eslots) Slot ES 3# (can be extended) for housing a long card (TP63_1)

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    Installing an FCU_30E in the BG-30E

    The BG-30E platform must have one Fan Control module (FCU_30E) installedin the FCU slot. The BG-30E is always shipped with an FCU_30E module

    installed. The procedure in this section therefore describes replacing the

    module.

    Figure 3-49: Installing an FCU_30E in the BG-30E

    To install an FCU_30E in the BG-30E:

    1. Check that the module has not been physically damaged during shipment,and that the antistatic protection bag of the original packaging is sealed.

    2. Remove the module from its antistatic protection packaging and perform avisual inspection to detect damage during shipping. Report any problems.

    3. Hold the FCU_30E module extractor and insert the rear end of the powermodule into the card guides.

    4. Push the module in until the panel at the front of the module is flush withthe front of the BG-30E platform. If resistance is felt before the connectors

    are flush, pull the module out and repeat the procedure.

    5. Secure the module in place by tightening the two screws with ascrewdriver.

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