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THE TOTALSOLUTION

ENGINEERING - PROCUREMENT - CONSTRUCTION - MANAGEMENT

01 Company Vision

02 President and CEO's Message

03 Joining Your Teamy

04 RRP Project Experience

05 Expertise Overview

06 Major Clients

07 Overseas Affi liates

08 Project Execution Plan

10 Project Activities Summary

11 Project Execution Format

13 Recommended Project Team

13 Professional Personnel

15 Project Services

16 Engineering Excellence

20 Support Services (PMC)

23 Gas Plants and Compressor Stations

Content

24 Batteries and Satellites

25 Refi neries and LNG Plants

26 Oil Products Storage Terminals

27 Pumping Station

28 Power Generation, Transmission and Distribution

29 Oil and Gas Pipelines

30 Environment and Desalination

33 Optimization

34 Pipeline Optimization

36 Well and Measurement Optimization

37 Regulatory and Control Optimization

39 Sample of RRP Projects

76 Occupational Health and Safety

77 Environmental Policy

78 Quality Management

80 Performance Excellence

We Believe in our potential as a company to achieve greater professional excellence.

We Believe in our team of professionals.

We Believe that core competence is the only ally of an organization at all times.

We Believe that there is always a better way of execution. This gives us the impetus to excel past our competitors.

We Believe that perfection is the art of being perfect in every action.

We Believe that tomorrow holds the light of promise for us.

We have a strong belief in the ethics of perseverance and relentless effort. We try to cultivate the same culture in our work force. Every employee at RRP is not just an operating human code but a name to recognize and a force to reckon with. RRP is a company which respects and celebrates people in whichever different way they are, regardless of their cultural or ethnical background.We embrace our country’s multi-cultural fabric to the core and implement a “no-discrimination” policy in our professional sphere.

OUR VISION

OUR BELIEFS

Our Vision 3

I am delighted that you are considering RRP as your Engineering Consultant. Choosing RRP brings with it the advantage of one stop engineering excellence pertaining to all core arenas of consulting engineering. Presently RRP’s record is worth tracking and the future shall be worth admiring.

RRP believes in adding “WE” back into Consulting Engineering – Where our Team is part of your team.

We pride ourselves in satisfying all our clients’ needs by executing projects of the highest quality that are Safe, Flexible, Cost Effective and Completed On Time Always.

Now more than ever before, clients are coming to RRP for our scope of services which stands on our every day promise…where every project is executed to be more safe and secure, more effi cient, more innovative, more productive and more cost effective than any other EPCM in the industry.

CEO’s STATEMENT

Why Choose RRP?

• Our team is part of your team ensuring that all decisions are in your best interest both present and future

• Set concise clear goals and objectives with you• Integrity, trust and accountability are built on personal

relationships with you• Offer the highest level of expertise to every project • Incorporate the most reliable and cost effective technology • Commitment to safety • Focused on value added service• Accountable for all details to accomplish the highest

quality on time and on budget

Our clients choose RRP because they know we can help them attain their company goals on budget and on time. Experience and dedication are RRP’s strong suit, and we have an impressive project portfolio that will exemplify our strength. Best of all, our performance culture drives growth for us and competitive advantage for our clients!

With RRP the future is bright with our vision and with our people – It will make all the difference for you!

“RRP Believes in adding “WE” back into Consulting Engineering – Where our Team is part of your team.”

CEO & PRESIDENT

Chandra Sarkar

Why Choose RRP?4

RRP is an experienced consulting engineering company

specializing in: Project Management, Feasibility

Studies, Engineering, Detailed Design, Procurement,

Construction Management, Commissioning & Start–

up, Optimization and Operations & Maintenance for

facilities and pipelines.

RRP firmly believes that every project matters! Magnitude

of the project has no bearing on the quantum of input

by RRP.

RRP believes in adding “We” back into consulting

engineering – Where our Team is Part of Your Team.

We pride ourselves in satisfying our clients’ needs by

executing projects of the highest quality that are safe,

flexible, cost effective, and completed on time.

RRP’s consistent dedication to its clients and sincere hard

work given to every project – has been recognized by oil

and gas leaders as a key principle in differentiating RRP

from all the other consulting engineering companies.

RRP is a consulting engineering company delivering

excellence in project engineering time and again.

Our extensive array of EPCM services curtails clients’

efforts in the quest for one stop consulting engineering

expertise.

JOININGYOUR

TEAM

Why Choose RRP? 5

• Pipeline Gathering Systems (pipeline diameter

up to 52” and pipeline length up to 150km)

• Modularized Central Processing facility up to

40,000 bbls / d

• Tank Farm System complete with LACT Unit and

Pumping Station

• Motor Control Center, SCADA, DCS, and PLC

Control System

• Power Generation System up to 112 MW

• Industrial and Waste Water Treatment Facility

• Brackish Water Desalination System

• Water Desalination System

• Raw Water Settling and Clarifi cation Unit

• Clarifi ed Water Pump Station, Reverse Osmosis

System

• Multi Media Filtration Units

• Booster Pumping Station

• Micron Filtration Station

• High Pressure Reverse Osmosis Feed Water

Station

• Anti-Scaling Chemical Injection System

• PH Adjustment Chemical Injection System

• De-Chlorination Chemical Injection System

• Membrane Cleaning Station

• Produced Water Storage System

• Reject Brine Disposal Facility

• Ion Exchange De-Mineralization Water Unit

STRONG PERFORMANCE BRINGS GREAT REWARDS

RRP PROJECT EXPERIENCE

• Well-pads & Well Tie-ins

• Supply of Product Management Consultancy

(PMC)

• Sour Gas plant up to 500 MMSCFD

• Sweet Gas plant up to 300 MMSCFD

• Refrigeration plant complete with Deep – Cut

and Turbo Expander

• Propanizer

• LNG Plant

• Oil Sand – Hot Water Extraction Process

• SAGD – Steam Generation & Injection Process

• De-Ethanizer

• Acid Gas Injection System

• Amine Treating System

• Sulphur Plant

• Sour Oil Battery up to 80,000 bbls / d

• Sour and Sweet Oil Satellite with Group and

Test Separator and Exchanger

• Sour and Sweet Gas Compressor Station up to

30,000 HP

• 30,000 - 75,000 bbls / d crude Oil De-Salter

• Degasser

• Flare Study and Upgrade for various Gas Plants

• Vapour Recovery System

• Water Injection System up to 40,000 bbls / d at

5,000 PSIG

• Well Site Facility and Tie-Ins Light Crude,

Heavy Crude, Sweet and Sour Gas

RRP Expertise6

The core members of RRP provide very experienced

engineering in all disciplines. RRP has design and

project management expertise in all types of upstream

oil and gas projects including feasibility studies, cost

estimates, cost tracking, project scheduling, existing

facilities troubleshooting, revamps and grass root

facilities. In addition, RRP is highly specialized in gas

and oil fi eld services projects, power generation and

transmission projects, infrastructure development

projects, process studies, FEED, PMC and GES.

RRP has successfully completed a wide range of

projects, such as Gas Plants Sour and/or Sweet

complete with LPG Recovery (deep cut, lean oil

absorption, turbo expander), High Sour and Sweet Oil

Battery, Gas and Oil Satellite, SAGD Plant, Tank Farm

Installation, Oil Pipeline Design and Construction

from 2” to 48”, LNG Plant, Shale Gas Wellsite and

Plant Facility, Power Generation System, Sour and

Sweet Oil Well and Gas Oil Well Tie-in, Oil Pipeline

Terminal (LACT Unit), Sulphur Plant Modifi cation, etc.

These project sizes vary from US $100,000.00 to US

$500,000,000.00.

RRP always has and will continue to place the highest

priority on completion of all projects on time and on

budget. To compliment the engineering expertise,

RRP is also experienced in working within the short

seasonal construction window, complex regulatory

and land consultation issues in all regions.

RRP Expertise 7

EXPERTISE OVERVIEW

MAJOR CLIENTS

Abu Dhabi Gas Industries (GASCO)

Abu Dhabi Gas Liquefaction (ADGAS)

Apache Canada

Baytex Energy

Berkley Renewables

BG Group

Blaze Energy

Canetic Resources

Conoco Phillips Canada

Deliverit Energy

Devon Canada

ExAlta Energy

Exco Resources

Glencore (E&P) Canada

Glenogle Energy

Gulf Canada Resources

Harvest Operations

Husky Energy

Keyera Energy

Kinder Morgan Canada

Long Run Exploration

Mancal Energy

MEG Energy

Mercury Energy

Northern Cross (Yukon)

NuVista Energy

Paramount Resources

Pemoco

Red Rock Energy

Response Energy

Rife Resource

Smed Energy

Shiningstar Energy

Sinopec Canada

Tidewater Midstream & Infrastructure

Vaquero Resources

RRP’s ambition is to see the sun not set – When one corner is engulfed in darkness our other end is ready to embrace the sunshine.

Major Clients8

OVERSEAS AFFILIATES

RRP’s diverse expertise in consulting engineering and wide array of clients has been instrumental in shaping these ventures.

RRP has an engineering professional with an extensive oversea experience in wide industrial fields especially in oil industry.

Chad U.A.E.

IndiaCameroon

“WWe HHiirree thhe Best, WWoorrkk for the Bestt,,

AAllwwaayyss DDeliver the Besstt.”

Overseas Affiliation 9

PROJECT EXECUTION PLAN

• Scope Definition

• Deliverables:

• Operating & Maintenance Philosophy• Preliminary DBM (Design Basis Memorandum)• Preliminary Cost Estimate• Preliminary Project Schedule• Preliminary Long Lead Equipment Delivery• Preliminary Construction Forecast

1 PRE-FEED

Project Management Capabiliies10

2 FEED (Front End Engineering Design)

• Input from Pre-FEED

• Preliminary Engineering

• Deliverables:

• Engineering

• Philosophies

• Procurement

• Estimation

• Scheduling

3 EDS(Engineering Design Stage)

• Input from FEED

• Deliverables:

• Project & Mechanical

• Process

• Instrumentation & Control

• Electrical

• Civil & Structural

• Procurement

• Estimation

• Scheduling

• Hazard Analysis

4 DE(Detailed Engineering)

• Input from EDS

• Detailed Design Documents

• Deliverables:• Post - HAZOP

• Mechanical & Process

• Electrical

• Instrumentation & Control

• Civil & Structural

• Estimation

• Procurement

• Scheduling

5 CONSTRUCTION

• Engineering

• Estimation

• Procurement

• Scheduling

• Input from DE

• Deliverables:

6 PRE-COMMISSIONING

• Input from Construction

• Deliverables:

• Engineering

• Estimation

• Procurement

• Scheduling

7 START UP

• Input from Pre-Commissioning

• Deliverables:

• Engineering

• Estimation

• Scheduling

• Input from DE, Construction, Pre-Commissioning

& Start Up

• Deliverables:

• Project Close Out Documents

8 PROJECT CLOSE OUT

Project Management Capabiliies 11

• Philosophies

• Design Basis Memorandum

(DBM)

• Risk Management

• Feasibility Study

• AFE Cost Estimate

• Project Schedule

• Cost Tracking

• Plot Plan

• PFD

• P&ID

• Isometric Drawing

• General Arrangement Drawing

• Cause & Effect

• Electrical Single-Line Diagram

• Motor Schematic

• DCS

• Cable Schedule

• Motor Data Sheet

• Delta V Programming

• PLC Programming

• SCADA Programming

• Control Narrative

• Approvals by regulatory bodies and

engineering organizations

• EFR Document

• Permits

• Construction - Pipeline Scope of Work

(SOW) / Construction Work Package

(CWP)

• Construction - Facility Scope of Work

(SOW) / Construction Work Package

(CWP)

• RFQ development

• Client Review Process

• HAZOP

• Project Management - Construction

• Pre-Commissioning

• Start-Up

• Trouble Shooting

• As-Built Plot Plan

• As-Built P&ID

• As-Built Cause & Effect

• All Purchase Requisitions and Invoices

• Consultation with Client Operations –

Optimization

SummaryEngineering, Procurement & Construction Management

Project Management Capabiliies12

PROJECT ACTIVITIES SUMMARY

FAST TRACK PROJECT

RRP has developed a project execution format that is best suited for every client. RRP will select the project team based on the project scope. The RRP team will always be dedicated in searching for the best solution for its client always.

RRP strategy is to always achieve a quality product through saving engineering hours and paying close attention to the project schedule and results in a quality product. In order to achieve such high quality results in our projects we ensure that the following is practiced always:

• Strategic Alliance• Extensive Use of Vendor Engineering• Standardized Designs• Streamlined Execution Methods

Project Management Capabiliies 13

PROJECT EXECUTION FORMAT

Strategic Alliance

Standardized Designs

Extensive Vendor Engineering

Streamlined Execution Methods

To ensure that RRP utilizes the most experienced and learned professionals in the industry whereby allowing them to be utilized in projects which require their input efficiently and effectively, RRP has developed a strategy where by joining in an alliance with key companies specializing in a particular discipline. This is a very competitive approach whereby allowing RRP to keep man hours and the overall cost down without comprising the highest level of technical know-how. The strategy is simple – RRP has alliance with companies that are specialized in certain areas which are always a very small percentage of the overall engineering project. Instead of having these specific professionals on a fulltime basis charging to projects where their input is limited, RRP utilizes them optimally only when their services are required. This is an overall complete win situation for the client where the highest level of expertise is used without any cost over runs and unnecessary charge outs.

RRP’s goal is to execute all projects with an equal degree of qualitative excellence regardless of the nature or volume of the project. RRP’s mandate is - Where every project matters. Standardized designs are most effective when they are utilized in smaller projects since cost is a primary concern. As well, smaller projects tend to be very time sensitive. When you have standardized designs it will cut down on total man hours, eliminates errors and will allow the project to be completed at a faster rate; than if it needed to be newly designed and engineered from the very start of the project.

RRP uses vendor engineering to formulate a very strong team that comprises the strongest expertise that can be hailed as being one of the best teams of professionals in the oil & gas industry.

The advantage for having vendor engineering is foremost for any orders for equipments that are needed for project completion – RRP has and will always have the highest priority in deliverables of these products when ordered. This of course is a strong benefit for all of RRP clients since the wait time is very minimal and the exact equipment is always ordered with guarantees and warranties. This would not be possible without the strong relationship between RRP and its vendors. Further, through vendor engineering the final engineering product is far superior since there are no errors and no wastage of time.

This allows RRP clients to be running all its facilities sooner than the expected date – Allowing them to achieve their goals at a much faster rate.

RRP prides itself in ensuring the safest workplace for all levels of project execution.

RRP incorporates a strict streamlined execution method by having every employee follow and practice all RRP Operating Procedures, RRP Quality Control Program, RRP Engineering Specifications and RRP Risk Management. Safety is at the forefront for our design team as RRP specializes in very complex projects. Our regulatory team strictly follows all government and international regulations and industry standards for all of our projects

Project Management Strengths14

RECOMMENDED PROJECT TEAM

PROFESSIONAL PERSONNEL

RRP’s team has extensive field and operating experiences. Therefore, the project team incorporates their field experience in our designs to enhance operating excellence. RRP is acting as an agent on behalf of the client for executing purchase orders, facility and pipeline contracts, bid packages, change orders, and selection of vendor, facility and pipeline contractors as well as field inspectors. The client participates and approves the selection process.RRP’s team has and always will act in the best interest of the client. RRP will select the project team based on the project scope. The RRP team will always be dedicated in searching for the best solution for the client.

“Consistence in work, persistence in effort & diligence in action are the pre-requisites of an impeccable work force.”

Results Oriented Company: The key to RRP’s success and ability to keep good clientele is the earnest endeavour of each of our employees who thrive to make it a team effort.

Value Based Company: RRP stresses to develop a strong professional relationship with all clients and at the same time offers a very congenial work environment to our employees.

Focus on Growth: We at RRP make sure that every step we take and every effort we make counts in the making of a more dynamic organization.

Invest in Personnel: RRP employees are a valuable asset for our business and we look forward to hiring and retaining personnel who show commitment towards our organization.

Project Management Strengths 15

PROJECT SERVICES

PROJECT SERVICES

RRP provides various services under this facet of project execution. RRP

team specializes in the preparation of the following:

• Project Planning

• Mechanical Construction Package

• Electrical Construction Package

• Pre-Commissioning Package

• Start-Up Packages

• Manuals and Data Sheets for Instrumentation

• Detailed Construction Contracts and Bids

• Pre Award Clarifications

• Project Data Books

• As Built Drawings

Project Data Books are issued on completion of the project which covers

all aspects of the project; mainly DBM, Cost to Date, Change Orders,

Regulatory Audit Requirements for ABSA, ERCB and OGC, Mechanical

and Electrical As-Built Drawings, Control Narrative, Cause & Effect, Fully

Executed Construction Contracts to name a few. The operating manuals

for various equipment and construction contractor Quality Control Manuals

are also supplied in this exceedingly extensive package.

Document control and project specialist work in close coordination to

maintain a record of all project related documentations including emails,

meeting minutes, HAZOP Reviews, revised design criterion, revised project

cost estimates, etc. This provides our clients the advantage to go into any

project related detail which at times dates back to several years.

Project Services 17

PROCESS ENGINEERING

• HYSYS® Process Simulation

• FLARENET® Programming - Flare Sizing

• Pipeline Simulation

• PFD and P&ID Development

• Process Design

• Plant Optimization and De-Bottlenecking Studies

• HAZOP and LOPA

• Feasibility Studies

• Safety Systems

PROJECT PLANNING• Conceptual Design

• Feasibility Studies

• Pre-FEED

• FEED

MECHANICAL ENGINEERING

• Piping Design Specifications

• Equipment Specifications such as Compressors, Pumps, Boilers, etc.

• Pipe Stress Analysis

• Heat Transfer Analysis

• HVAC Design

RRP Excellence18

ENGINEERING EXCELLENCE

CIVIL & STRUCTURALENGINEERING

• Pile Design

• Geo-Technical Design

• Foundation Design

• Pipe Rack Structural Design

• Modular Design

PROJECT ENGINEERING

• Philosophy Development

• Design Basis Memorandum (DBM)

• Cost Estimate

• Project Scheduling

• Procurement

• Project Execution

• Project Review with Engineering Team

• Cost Tracking

• Consultation with Client & Field Representative

• Construction Management

• Facility & Pipeline Commissioning & Start-up

• Turnaround Support

ELECTRICAL ENGINEERING

• Load Study

• Electrical Equipment Selection

• Area Classification Design

• Motor Control Schematic

• Low Voltage Distribution System

• High Voltage Distribution System

• Fugitive Emission Studies

• Stability Analysis

• Arc Flash Analysis

• MCC Design & Specifications

• Utility Power Requirement for Facility &

Well Site

• Electrical Generator Sizing

• Transformer Sizing

• ETAP®

RRP Excellence 19

RRP Excellence20

• Plant Process Control System

• Plant Shut Down System Design

• Pipeline Shut Down System Design

• HMI Development

• Control Panel Design

• Plant Process Control Logic Development

• SCADA System

• Delta V Programming

• DCS Programming

• PLC Programming

• Field Commissioning & Start Up

• Fire, Gas & H2S Detection System Design

• SIL 2 and SIL 3 Safety Design

• Field Bus System

• Process Flow Diagrams

• Piping & Instrumentation Diagrams

• Plot Plans

• Pile Layout and Building Layout

• General Arrangement Drawings

• Isometric Drawings

• Pipeline Flow Schematic

• Electrical & Instrumentation Layouts &

Schematics

• Electrical Single-line Diagram

• Bill of Materials

• Material Specifications

• ANSI / ASME Applications

• AutoCAD®, ProCAD® and Bentley®

3-Dimensional drafting software applications

DESIGN

AND

DRAFTING

INSTRUMENTATION

AND

CONTROL SYSTEMS

RRP Excellence 21

ENGINEERING SERVICESProject Management / Engineering Consultancy (PMC)

Advanced Process Control

Cathodic Protection System

Chemical Injection Systems

Civil & Structural Engineering

Cold Industrial Insulation

Conceptual Design

Desalination / Water Treatment

Environmental Engineering (Pollution Control / Effl uent Treatment)

Front End Engineering Design (FEED)

Optimization Studies

Gas Processing

Gas / Oil Treatment Equipment

Pipeline Gathering Systems

Instrumentation and Control Systems Design and Implementation

LNG / LPG Bullet Systems

Material Selection for Corrosion Control

Packaged Process Module – Programming Module

Petrochemical Plant

Petroleum Refi nery

Petroleum Refi nery Aromatic

Pipeline – Offshore (Oil & Gas)

Pipeline – Onshore (Oil & Gas)

Power Generation, Transmission & Distribution

Quality Control Process

SCADA System

Sulphur Forming & Handling Plant

Telecommunication Network & Telemetry

Gas Injection Systems

RRP Support Services22

SUPPORT SERVICES

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INSPECTION / TESTING COMMISSIONING SERVICES

PERSONNEL & MANPOWER SERVICES

Inspection & Testing Services – Manage Third Party

Commissioning Services

Corrosion Inspection – Manage Third Party

Crude Assay / Testing – Manage Third Party

Hydraulic / Hydrostatic Testing – Manage Third Party

Inspection – Pipelines – Manage Third Party

Inspection –Bullets / Vessels Etc. – Manage Third Party

NDT Inspection - Manage Third Party

Manpower Supply Engineers

Manpower Supply Supervisors / Technicians / Start-Up Personnel

Commissioning and Start up Services – Plant

RRP Support Services 23

INSPEECCTION / TESTING COMMISSIOONNING SERVICESSS

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Corrosion Inspection – Manage Third Party

Crude Assay / Testing – Manage Third Party

Hydraulic / Hydrostatic Testing – Manage Third Party

Inspection – Pipelines – Manage Third Party

Inspection –Bullets / Vessels Etc. – Manage Third Party

NDT Inspection - Manage Third Party

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RRP Experience22

Experience the Difference - RRP

GAS PLANTS

COMPRESSOR STATIONS

• Amine Systems

• Acid Gas Injection

• Refrigeration Systems

• Sulphur Plants

• Compression

• Steam Systems

• Separation

• Controls

• Measurement

• Deep Cut Process

• Vapour Recovery Systems

• Turbo Expander

• Field Compression Systems

• Compressor Stations

• Utilization and Optimization

• Rationalization

• Controls

• Reconfiguration

• Vibration Analysis

• Sound Control

• Stress Analysis

• Periodic and Online Condition

Monitoring

• Torsional Analysis

• Operation Deflection Shapes

• Modal Analysis

• Infrared Monitoring

• Oil Analysis

• Piping Pulsation

• Structural Dynamics

• Root Cause Failure Analysis

RRP Experience 23

GAS PLANTS AND COMPRESSOR STATIONS

BATTERIES AND SATELLITES

OIL BATTERIES

• Separation

• Treating

• Chemical Usage

• Capacity

• Fugitive Emissions

• Controls

• Vapour Recovery

• Degassing Systems

OIL AND GAS SATELLITES

• Testing

• Separation

• Water Treatment

• Water Disposal

• Pipeline Diameter Decrease

• Remote Data Capture

• Production Analysis

• Production Optimization

RRP Experience24

REFINERIES AND LNG PLANTS

REFINERIES

• Air Tower

• Atmospheric Tower

• Heaters

• Coolers

• Tanks

• Pumps

• Desalter

• Degasser

LNG PLANTS

• Separation

• Compression

• Coalescing

• Amine Systems

• De-Ethanizer Tower

• Fractional Tower

• Cryogenic Compression

• Cryogenic Cascade

• Refrigeration System

• Cryogenic Expander

• Storage

RRP Experience 25

RRP Experience26

OIL PRODUCTS STORAGE TERMINALS

TERMINALS

• Diesel Storage Tanks

• Gasoline Storage Tanks

• Kerosne Storage Tanks

• Jet Fuel Storage Tanks

• LPG Spheres

• Fire Fighting System

• Pumps

• Pipings

PUMPING STATIONS

• Pipeline Launcher and Receiver

• Sub-stations

• Electrically Driven Pumps

• Remote Monitoring and Control

• Small Buildings to House Electrical

• Power Outage and Safety Shutdown

• UPS to operate communications,

control equipment & emergency

lighting

RRP Experience 27

PUMPING STATIONS

POWER PROJECTS

• Gas Turbine Driven Generator

• Steam Turbine Driven Generator

• Motor Control Centre

• Switch Gear

• Transmission Line

• Distribution Line

• Plant Generation Systems

• Multiple Electrical Motor Driven Generator

• Reciprocated Engine Driven Generator

RRP Experience28

POWER GENERATION, TRANSMISSION AND DISTRIBUTION

PIPELINE ENGINEERING

• Pre-FEED

• FEED

• Detailed Design

• Project Management

• Pre-Commissioning

• Start-Up

RRP Experience 29

OIL AND GAS PIPELINES

RRP Experience30

ENVIRONMENTAL

• Carbon Tax Credit

• Emission Control

• Flare Systems

• Emission Surveillance

• CO2 Capture and Storage

DESALINATION

• Chemical usage

• Energy optimization

• Corrosion protection

• Selection of Desalination Equipment

• Material specification

RRP Experience 31

Optimization32

Optimize Existing Facilities...

RRP is also very experienced in optimization of the following core areas which complements between Green Field and Brown Field: • Gas Plants• Compressors• Oil Batteries• Water System• Pumping System• Wells• Measurement• Regulatory• Controls• Power Generation

- Steam Turbine Driven Generator- Gas & Oil Turbine Driven Generator- Multiple Electrical Driven Generator- Reciprocated Engine Driven Generator

• Pipelines Utilization and Integrity• Environmental and Desalination• Flare System• Chemical Usage• Corrosion• Energy Usage This is the “RRP Solution”

• Increase effi ciency of existing facilities• Increase production of existing facilities• Increase profi ts for existing facilities• Improve safety at existing facilities• Create a better environment through more

effi cient facilities• Reduce Environmental Problems• Reduce Taxes

Optimization 33

OPTIMIZATION

PIPELINE OPTIMIZATION

• Code & Standards

• Pipeline Integrity & Regulatory Compliance

• Velocity consideration and Hydraulic Modeling

• Liquid Hold Up

• Capacities

• Gathering Systems

• Material Selection

• Cathodic Protection

• Applications and Re-licensing

• Stress Analysis

• Coating

INCREASE MARGINS WITH YOUR EXISTING FACILITIES

Optimization32

Optimization 33

• Gas Lift Optimization

• ESP Optimization

• Rod Strings

• Installation of Downhole Pumps

• PCP’s

• Surface Equipment

• Controls

• Remote Surveillance

• Reduced Back Pressure

• Regulatory Compliance

• Sampling

• Calibrations

• Proving Meter

• Records

• Proration

• Design Review

Optimization34

WELLS

MEASUREMENTS

WELL AND MEASUREMENT

• Compliance

• Fugitive Emissions

• Audits

• EPZ Calculations

• Noncompliance Assistance

• New Applications

• Noise Impact

• Environment

• Distributed Control System (DCS)

• SCADA

• RTU

• PLC

• Control Valve Optimization

Optimization 35

REGULATORY

CONTROLS

REGULATORY AND CONTROL

Optimization36

SOME OF RRP’s PROJECTSA snapshot overview of RRP’s systems and processes

Optimization 37

52” & 48”Pipeline Installation

PIPELINES

CONTROL SYSTEM AND COMMUNICATIONS

Client:

Abu Dhabi Gas Industries Limited (GASCO)

Location:

United Arab Emirates

Services:

Engineering, Procurement and

Construction Management

Project Cost:

US $ 266 M

The following facilities are proposed to meet the sales gas demand of 2190 MMSCFD till 2014:

• New 52” diameter Pig launcher station and tie-in to existing 42” headers at Thammama-C manifold• Laying the new 52” diameter Pipe line with 4 block valve stations from Thamrnama-C pig launcher station to

Ruwais receiving trap station. (107 km)• 52” pig receiver station with fi lters, custody transfer metering device, Pressure reducing station etc. at Ruwais.• New 48” pig launcher station at Ruwais• Laying of New 48” diameter Pipe line from Ruwais launcher station to receiving station at Shuweihat (15 km).• New 48” pig receiver station with fi lters, custody transfer metering device, pressure reducing station etc. at

Shuweihat• Cathodic protection for pipelines.• Pressure reducing station at TAKBEER Ruwais Refi nery and MASDAR HPAD• Valve stations• Piping tie-in to the existing system to Thammama-C manifold, Ruwais area, Shuweihat receiving station and jump

over line to existing 42” and 30” gas pipe lines at each valve stations.

A Supervisory Control and Data Acquisition System (SMC) are used by GASCO for pipeline monitoring and control. The system allows the distribution of system functions across GASCO’s entire pipeline network via RTU.

RRP Projects38

DESCRIPTIONAbu Dhabi Gas Industries Limited (GASCO) intends to supply sales gas to new consumers in Ruwais and Shuweihat area. GASCO intends to proceed with laying the new 52” Pipeline from Habshan to Ruwais and the new 48” Pipeline from Ruwais to Shuweihat to meet the gas demand of year 2014.

Abu Dhabi Future Energy Company (MASDAR) is planning to set up a 100 MW Concentrating Solar Power Plant (CSP) called SHAMS1 at Madinat Zayed in Emirates of Abu Dhabi. For this proposed power plant, Abu Dhabi Future Energy Company (MASDAR) has entered into a sales agreement with Abu Dhabi National Oil Company (ADNOC).

In order to supply this agreed quantity of sales gas to MASDAR- SHAMS-1, Abu Dhabi Gas Industries Limited (GASCO) has proposed to extend the existing 12” pipeline (Currently supplying gas to Madinat Zayed Power Station) to a delivery point that is approximately 1.5 km away from existing Consumer Receipt Station at Madinat Zayed Power Station.

Supply of Sales Gas to Masdar at Madinat Zayed

SCOPE OF WORKThe scope of this project includes detailed design, procure, construct & commissioning of the following system:

• Tie-in (Hot-tapping) at existing 12” Madinat Zayed Gas Pipeline to Madinat Zayed Power Station at the Madinat Zayed Consumer Receipt Station (CRS).

• A permanent Pig Launching facility at existing Madinat Zayed CRS battery limit.• A new 12” Class 600 pipeline, approximately 1.5 km from Madinat Zayed CRS to MASDAR-SHAMS-I battery limit.• A permanent Pig Receiving facility at MASDAR-SHAMS-I.• Filter Separator two numbers (2 X 100%) at MASDAR-SHAMS-I.• Custody Transfer Flow Metering Skid with Flow computer and other devices at MASDAR- SHAMS1 battery limit

to meter the supply gas.• Supervisory and Monitoring System (SMC) for the new pipeline and integration with exiting SMC system• Cathodic Protection (CP) system for the new pipeline.• Associated Civil, E&I systems for the new pipelines.

RRP Projects 39

Client:


Location:


Services:



Project Cost:

US $ 8.5 M

DESCRIPTION

MAJOR PROCESSING EQUIPMENT

Product StorageEnhancementRuwais Terminal

This project consists of the detailed engineering and construction management of two (2) Floating Roof Cylindrical Tanks to increase storage capacity of existing facility.

All packages are skid mounted and housed within a building, complete with controls, utility hook ups and accessories.

Major Process Equipment at the Gas Battery includes;

• Two (2) 45,000 bbl API Hydrocarbon Class III (fl oating roof- single deck pontoon type), complete with fi rewater deluge lines and foam lines

• All associated civil works including concrete slab foundation complete with ringwall for tanks and walkway across dyke

• All electrical and instrumentation works for tanks, including cathodic protection, level indicators and alarms

• Piping tie-ins to the existing distribution network.

RRP Projects40

Client:


Location:


Services:

Engineering and Construction Management

Project Cost:

US $1.2 M

DESCRIPTION

DESCRIPTION


This project consisted of detailed engineering and procurement support services to expand storage capacity of the existing CPF tank farm from 4,000 bbl to 43,000 bbl.

All packages are skid mounted and housed within a building, complete with controls, utility hook up and accessories.

Major Process Equipment at the Compressor Station includes;

• Two (2) 18,000 bbl API 650 Crude Oil tanks, complete with gas blanketing

• One (1) 7,000 bbl API 650 Slop Oil tank, complete with gas blanketing

• Three (3) crude charge pumps, 20,000 bpd each, to transfer crude from storage tanks to export pumps• Two (2) slop oil pumps, 10,000 bpd each, to recycle slop oil to fi rst stage separator or the free water knock out

vessels• Two (2) recycle oil pumps, 10,000b bpd each, to recycle off-spec crude to fi rst stage separator or the free water

knock out vessels• LP fl are knock-out drum• LP fl are• Piping tie-ins to the existing distribution network• All associated civil works including concrete slab foundation with concrete ring beam and concrete dyke c/w

liner• All electrical and instrumentation works for tanks, including cathodic protection, level indicators and alarms

RRP Projects 41

Badila CentralProduction Facility

(CPF) Expansion

Client:

Glencore E&P (Canada) Inc.

Location:

Chad, Central Africa

Services:

Engineering and Procurement

Project Cost:

US $2.5 M

DESCRIPTION


Oil Fields Development Projects consist of the engineering design, procurement support, and construction management of:

• Installation of 20,000BPD Central Processing Facility, including Crude Separation & Stabilization Plant• 52 Production Well Site Program for Surface Tie-in from Wells to underground Pipeline• Expansion of 25,000BPD Blending & Export Terminal to 60,000BPD• Installation of a 4MW, 6.6kV Power Generation Facility• Produced Water Handling & Disposal through Water Injection Wells

Other activities included:

• Stress analysis• Hydraulic calculations• HP and LP fl are sizing and optimization• Emission surveillance and control• Process optimization and debottlenecking studies

All packages are skid mounted and housed within buildings, complete with controls, utility hook up and accessories.

Major processing equipment for the Oil Fields Development Projects includes:

• Low Pressure and High Pressure Separator Packages • Electrostatic Treaters packages • Gas compressor and gas treatment unit • HP and charge pumps for Emulsion, Oil and water • Crude Oil Storage Tanks• Free Water Knock-Out Vessels • Low Pressure and High Pressure Flare Knock-Out Drums (FKOD)• Gas Fired Generators• Sand Filtration Systems• Low Pressure and High Pressure Flare Stacks • Water disposal well tie-ins

RRP Projects42

Badila &Mangara Oil FieldsDevelopment

Client:

Glencore (E&P) Canada Inc.

Location:

Chad, Central Africa

Services:



Project Cost:

US $20 M


Major Process Equipment includes;

• Six (6) Diesel tanks ( 15,000 m3 capacity each) with their relevant boosting and charge pumps

• Six (6) Gasoline tanks ( 15,000 m3 capacity each )with their relevant boosting and charge pumps

• Two (2) Kerosene tanks( 8,000 m3 capacity each) with their relevant boosting and charge pumps

• Two (2) Jet Fuel Tanks ( 15,000 m3 capacity each ) with their relevant boosting and charge pumps

• Two (2) Fuel 1500 Tanks( 15,000 m3 capacity each) with their relevant boosting and charge pumps

• Six LPG spheres ( 5,000 m3 capacity each)• Firefi ghting system ( 4 tanks , 8000 m3 capacity each with relevant

pumps , foam system and Clean agent system) • Desalination unit with their relevant boosting and charge pumps

( 4000 m3/day)• Truck loading/ unloading station • Sea loading/ unloading station • Two (2) units gas Generators (3.7 MW capacity each)• Six (6) substations equipped with medium and low voltage switch gears • Buildings Complex

This project consists of developing the FEED packages for the construction of 246,000 m3 capacity of Hydrocarbon products storage terminal with the provision to expand the storage capacity up to one million cubic meter of products to meet the increasing products demands.

DESCRIPTION


CONTROL SYSTEM AND COMMUNICATIONSA Programmable Logic Controller (PLC) is used as a Basic Process Control System (BPCS). A Safety Instrumented System (SIS) is used for plant shut down, isolation and blow down. All communication is transmitted via radio tower and satellite into the main control room and accounting software.

RRP Projects 43

Client:

Blaze Energy Ltd.

Location:

Cameroon, Central Africa

Services:



Project Cost:

US $340 M

Hydrocarbon StorageTerminal

RRP Projects44

HYDROCARBON STORAGE TERMINAL

RRP Projects 45

DESCRIPTION


This project consists of the design of the gas processing facility required to compress and inject market ready natural gas into underground storage caverns. This project consists of Injection storage and Recovery sales process. The Injection storage includes two (2) trains of 250 MMSCFD for a total of 500 MMSCFD. Gas for storage will be supplied by a third party transmission company.

All packages are skid mounted and housed within a building, complete with controls, utility hook ups and accessories. The Injection Storage phase consists of two (2) trains. Each train includes the following Major Process Equipment:

• Metering Package• 3000 kW Gas Turbine Driven Centrifugal Compressor Packages• 11,000 kW Gas Turbine Driven Centrifugal Compressor Packages

The Recovery Sales phase consists of two (2) trains. Each train includes the following Major Process Equipment:

• The two (2) Gas Turbine Driven Centrifugal Compressor Packages from the Injection Storage phase will be reconfi gured to have reversed fl ow direction for the Recovery Sales phase.

• Two (2) Phase Separator Package• Propane Refrigeration Package

RRP Projects46

Client:

Deliverit Energy Corporation

Location:

Western Canada

Services:



Project Cost:

US 300M

Storage Gas Processing Facility


Major Process Equipments shared by both Injection Storage and Recovery Sales process include;

• Three (3) Insulated 160 m3 Crude Oil Tanks• Two (2) Insulated 160 m3 Water / Oil Tanks• Lease Automatic Custody Transfer (LACT) Unit• Oil / Gas Fired Oil Treater• Motor Control Center (MCC) Building• Condensate Bullet (future provision for second bullet c/w LACT unit)• Instrument Air Compressor Packages• HP/LP Flare Knock Out Drums• HP/LP Dual Flare Stack• SCADA Communications Tower

A Distributed Control System (DCS) will be used as a Basic Process Control System (BPCS). The BPCS will be designed to use foundation fi eldbus for all plant devices including transmitters and control valve positioners in order to provide full Asset Management System (AMS) functionality. Power will be supplied by the utility grid with an Uninterrupted Power Supply (UPS) back-up system.

The design of the Safety Instrumented System (SIS) will use the following Safety Integrity Level (SIL);

• BPCS: SIL 0• Fire & Gas Detection: SIL 1• Emergency Shutdown: SIL 2• High Integrity Protection System: SIL 3

Layers of Protection Analysis (LOPA) will be used to identify any new Safety Instrumented Functions (SIF) and for assignment of SIL. All ESD valves will be equipped with valve positioners to allow partial stroke testing to be completed to meet SIL diagnostic requirements which will be performed automatically by the SIS.

RRP Projects 47

DESCRIPTION


This project consists of well parameter modeling and conceptual design for a 30 year 912 well (146,000 acres) shale gas development for the north eastern area of British Columbia, Canada. The study concentrated on the current understanding of shale gas completion technology and corresponding well performance. Realistic assumptions lead to a conceptual design for well pads, pipeline gathering system, booster compressor stations, central processing facility, sales gas pipeline and metering station.

The total raw gas capacity of the development is 900 MMSCFD with 912 wells and eight (8) Booster Compressor stations. The wellpad facility consist of fresh water retention pond for completion and each Booster Compressor station consist of fi ve (5) 3200 KW Gas Turbine driven centrifugal compressor skid package, separation package, fl are system complete with fl are knock out drums and satellite communication system.

The Central Processing facility consists of three (3) trains with a capacity of 300 MMSCFD each. Each train consists of UCARSOL® Amine sweetening packages which is used to remove the CO2, Glycol Dehydration package, Refrigeration system, Acid gas disposal system. A unique part of the shale gas development was to provide a fresh water transportation system to supply fresh water for frac fl uid. The Fresh water for drilling and completion will be supplied from retention pond via four (4) 3000kW Turbine driven water pumps at the Central Processing Facility to each retention pond located at each Booster Compressor Station. Delivery to potential sales gas markets was also investigated, including transport to a proposed LNG terminal with a capacity of 3.5 – 5 mmtpa.

All packages are skid mounted and housed within a building, complete with con-trols, utility hook ups and accessories.

Major Process Equipment at the Eight (8) Booster Compressor Stations includes;

• Eight (8) Inlet Separator Packages• 40 - 3200 kW Gas Turbine Centrifugal Compressor Packages• Eight (8) Dual HP/LP Flare System including Knock Out Drums and 30 m Flare

Stacks• Eight (8) Fresh Water Retention Ponds• Eight (8) 3000 kW Fresh Water Transfer Pumps• Eight (8) Motor Control Center (MCC) Buildings• Eight (8) SCADA Communication Towers

Major Process Equipment at the Central Processing Facility (3 trains) includes;

• Three (3) UCARSOL® Amine Sweetening Packages• Three (3) Glycol Dehydration Packages

RRP Projects48

Shale GasDevelopmentPre-FEED

Client:

BG Group

Location:

Northern Canada

Services:

Engineering

Project Cost:

US 2.02 B

PIPELINES


The following pipelines are used to gather gas and produced water, and to distribute fuel gas, fresh water and acid gas;

• 272 km of eight inch (8”) insulated pipeline for gas gathering• 59 km of twenty-four inch (24”) insulated pipeline for gas gathering• 30 km of twenty-four inch (24”) non-insulated pipeline for transportation to sales• 59 km of four inch (4”) insulated pipeline for produced water gathering• 330 km of six inch (6”) insulated pipeline for fresh water distribution• 59 km of three inch (3”) pipeline for fuel gas distribution• 30 km of six inch (6”) insulated pipeline for acid gas distribution

• Three (3) 3500 kW Acid Gas Disposal Compressors• One (1) Refrigeration Package• Two (2) Water Disposal Pumps• Fresh Water Retention Pond• Four (4) 3000 kW Fresh Water Transfer Pumps• Motor Control Center (MCC) Building• Three (3) Dual HP/LP Flare Systems including Knock Out Drums and 50 m Flare Stacks• SCADA Communication Tower and Satellite Communication System• Pig Sender/Receiver c/w Sequential Interlocking System• Offi ce and Accommodations

An Emerson Delta V Distributed Control System (DCS) will be used as a Basic Process Control System (BPCS). The BPCS was designed to use foundation fi eldbus for all plant and fi eld devices including transmitters and control valve positioners in order to provide full Asset Management System (AMS) functionality.

The design of the Safety Instrumented System (SIS) will use the following Safety Integrity Level (SIL);


Layers of Protection Analysis (LOPA) will be used to identify any new Safety Instrumented Functions (SIF) and for assignment of SIL. All ESD valves will be equipped with valve positioners to allow partial stroke testing to be completed to meet SIL diagnostic requirements which will be performed automatically by the SIS.The booster compressor stations will be remotely controlled and transmit data from the Delta V via a SCADA tower to the control room at the Central Processing Facility. Production metering will be sent to the Flowcal production accounting software through the Bristol RTU via satellite communications.

RRP Projects 49

DESCRIPTION


This project consists of the design and construction of a 25 MMSCFD gas processing facility and pipeline. The gas is pre-heated before it fl ows into the separation vessel, where the gas and water are separated and measured. Production from the gas plant facility is transported into third party gas processing facility via 17 kilometres, six-inch (6”) insulated pipeline c/w pig sender and pig receiver where the gas is further processed before fl owing into the third party transmission line. All pig senders/receivers are designed with an interlocking system.



• Line Heater Package• 2 Phase Separator Package• Produced Water Tank• Frac Oil Tank• Instrument Air Compressor Package• Glycol Heat Tracing Pump Package• Wellhead Heat String Pump Package• Motor Control Center (MCC) Building• Dual HP/LP Flare System, including Knock Out Drums and 43 m Flare Stacks• Pig Sender/Receiver c/w Sequential Interlocking System• Methanol and Corrosion Inhibition Injection System• SCADA Communication Tower

RRP Projects50

Gas Battery& Pipeline

Client:

BG Group

Location:

Northern Canada

Services:



Project Cost:

US 20 M

RRP Projects 51


An Emerson Delta V Distributed Control System (DCS) was used as a Basic Process Control System (BPCS). The BPCS was designed to use foundation fi eldbus for all plant and fi eld devices including transmitters and control valve positioners in order to provide full Asset Management System (AMS) functionality.

The design of the Safety Instrumented System (SIS) used the following Safety Integrity Level (SIL);


Layers of Protection Analysis (LOPA) was used to identify any new Safety Instrumented Functions (SIF) and for assignment of SIL. All ESD valves have been equipped with valve positioners to allow partial stroke testing to be completed to meet SIL diagnostic requirements which are performed automatically by the SIS.The gas battery is remotely controlled and transmits data from the Delta V via satellite to the control room at the Central Processing Facility located 200 km away from the Gas Plant Facility. Production metering is sent to the Flow-cal production accounting software through the Bristol RTU via satellite communications.

DESCRIPTION


This project consisted of the Front End Engineering Design (FEED) for the Marcellus Shale gas development in Pennsylvania, U.S.A. The FEED consisted of a sweet gas facility designed to handle 200 MMSCFD from various well pads in the area via two (2) 24-inch, 7km - 10km gathering pipelines.

All Packages are skid mounted and housed within a building, complete with controls, utility hook up and accessories.


• Pig receiver for produced gas line from well pads via pipeline• Pig ball valve for produced water line from Upstream facilities via underground pipeline system• Underground pipe rack system which includes fl are, drain, inlet header, compressor suction & discharge header,

sales gas header and I/A header• Horizontal Inlet separator for each train• (2) Turbine driven Centrifugal Compressor c/w dry seals, inlet fi lter

sep, after coolers, lube oil cooler, inlet air system, exhaust system, seal gas & fuel gas system per train

• Dehydration unit per train, each consisting of the following:- Glycol contactor- Gas/glycol heat exchanger- Fuel Gas fi lter sep- Horizontal glycol fl ash tank- Glycol circulating pumps- Glycol particulate fi lters- Glycol carbon fi lter- Glycol fi lter for dehydrated gas- Glycol re-boiler- Glycol/Surge Tank

• Degasser Vessel for Drain & water handling System• Flare Knock Out Drum (FKOD)• Flare Stack• Water Pump Skid c/w water transfer pumps• Dual Instrument Air compressor package• Utility power line• MCC building c/w BPCS and SIS

RRP Projects52

200 MMSCFD Gas HandlingFacility & Pipeline

Additionally, the sweet gas handling facility will be designed to handle 10,000 bbl/day of produced water from respective well pads. Fresh water and produced water is transported to and from the facility to various well pads via 6-inch, 7km – 10km Fiberspar lines. The incoming gas stream from various well pads will be separated, compressed and dehydrated before being sent to the sales gas transmission pipeline via sales meter skid.

Client:

EXCO Resources (PA) LLC

Location:

Pennsylvania, U.S.A.

Services:

Engineering

Project Cost:

US 150 M

CONTROL SYSTEM AND COMMUNICATIONSAn Emerson Delta V Distributed Control System (DCS) was used as a Basic Process Control System (BPCS). The BPCS was designed to use foundation fi eldbus for all plant and fi eld devices including transmitters and control valve positioners in order to provide full Asset Management System (AMS) functionality.

The design of the Safety Instrumented System (SIS) used the following Safety Integrity Level (SIL);


Layers of Protection Analysis (LOPA) was used to identify any new Safety Instrumented Functions (SIF) and for assignment of SIL. All ESD valves have been equipped with valve positioners to allow partial stroke testing to be ompleted to meet SIL diagnostic requirements which are performed automatically by the SIS.

PIPELINESTwo (2) 24-inch, 7km – 10km gas pipeline was constructed to gather sweet gas from various well pads to handle 100 MMscfd each.6-inch, 7km – 10km Fiberspar pipeline from the sweet gas handling facility to various well pads in the area to handle fresh water and produced water.

RRP Projects 53

• Fire Suppression System• Sales Gas Meter Building c/w Flow Meter, gas chromatograph, moisture analyzer etc.• Facility area will be fenced c/w security camera(s)

This project consisted of the conceptual design for an acid gas injection system modifi cation to an existing gas plant with a capacity of 150 MMSCFD. The dry acid gas will be transported from the gas plant to the acid gas disposal well through a 25 km six inch (6”) insulated pipeline. Currently the plant produces 500 tonnes/d of sulphur through two (2) trains and the client is considering replacing the sulphur production with acid gas disposal. The project will utilize existing surplus 5000 kW compressor. Total acid gas disposal will be 12 MMSCFD.

DESCRIPTION


PIPELINES


Client:

Blaze Energy Ltd.

Location:

Western Canada

Services:

Engineering

Project Cost:

US $12 M


Major Process Equipment at the Gas Plant includes;

• 1200 kW Electric Driven Reciprocating Compressor Package• 2500 kW Gas Driven Reciprocating Compressor Package• Refrigeration Package• Upgrade of Existing Motor Control Center (MCC)

Major Process Equipment at the Acid Gas Disposal Well includes;

• Sub-surface Safety Valve• Fire, H2S and Gas Detection• HP Flare System including Knock Out Drum c/w sweet gas purging system and Flare Stack • RTU Communication Tower

Two pipelines are required for this project. One (1) to transport the acid gas from the gas plant to the acid gas disposal well and one (1) to supply sweet gas for purging the acid gas transportation pipeline and disposal well equipment.

• 25 km of six inch (6”) insulated pipeline for acid gas transportation• 25 km of three inch (3”) non-insulated pipeline for sweet gas purge supply

The existing Programmable Logic Controller (PLC) will be expanded to accommodate additional controls for the compressor packages and the refrigeration package. A Safety Instrumented System (SIS) is used for plant shut down, isolation and blow down. All communication is transmitted via radio tower into the main control room.

RRP Projects54

GasPlantModifi cation

Client:

Sinopec Canada

Location:

Western Canada

Services:



Project Cost:

US $25 M

DESCRIPTION



This project consisted of the design and construction of a 25 MMSCFD gas plant. The gas fl ows into a three phase separator where the water, condensate and gas is separated and measured. Raw gas enters the plant at both high pressure and low pressure. The low pressure stream is boosted and comingled with the high pressure stream prior to the suction of the high pressure compressor. NGLs are temporarily stored on site until they are trucked out. Sales quality natural gas is transported to a sales transmission pipeline through a 24 km six inch (6”) pipeline. 10 rich gas wells feed the gas plant.


Major Process Equipment at the gas plant includes;

• HP & LP Inlet Separator Packages• 1300 kW HP Compressor Package• 1000 kW LP Screw Compressor Package• Refrigeration Package• C3 Cooler and Accumulator Package• De-Ethanizer Package• Stabilized Condensate Separator Package• Ethylene Glycol Regeneration Package• Produced Water Tanks and Truck Out Facility• NGL Bullet, Truck Loading Facility and Lease Automatic

Custody Transfer (LACT) Unit• Dual HP/LP Flare System including Knock Out Drums

and Flare Stack• Motor Control Center (MCC) Building c/w PLC and

RTU

A Programmable Logic Controller (PLC) is used as a Basic Process Control System (BPCS). A Safety Instrumented System (SIS) is used for plant shut down, isolation and blow down. All communication is transmitted via radio tower and satellite into the main control room for accounting software use.

RRP Projects 55

GasPlant